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DAELIM CITI ACE 110 - Manual

Summary of CITI ACE 110 -

  • Page 1

    Om47-0610-03e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997.

  • Page 2

    10. 2006 printed 04. 2003 publication no copy operator and passenger this vehicle is designed to carry the operator and one passenger. On-road use this vehicle is designed to be used only on the road. Read this owner's manual carefully pay special attention to statements preceded by the following wo...

  • Page 3: Contents

    Specification operation instruction safety precautions prior to starting vehicle correct attire operation cargo modification attachment muffler parts location meter reading and usage meter fuel gauge indicator lamps switch operation main switch starter button headlight winker switch horn button equi...

  • Page 4

    Maintenance maintenance schedule tool kit frame and engine numbers maintenance precautions throttle grip air cleaner element changine engine oil spark plug idle speed adjustment clutch adjustment drive chain wheel removal side stand battery fuse replacement bulb replacement cable rubber part cleanin...

  • Page 5: Specification

    3 length×width×height(mm) wheel base(mm) ground clearance(mm) seat height(mm) dry weight(kgf) passenger engine type piston displacement(cc) bore and stroke(mm) starting system transmission type ignition system battery capacity fuel capacity(ℓ) 1,910×700×1,080 1,220 125 765 96 2 air cooled 4 stroke 1...

  • Page 6: Operation Instruction

    This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ●the photographs and drawings shown in this manual may differ...

  • Page 7

    ●read user's manual carefully. ●conduct maintenance checks prior to operation. ●always maintain vehicle in clean status and carry out specified maintenance checks. ●make sure to stop engine and stay away from fire when fueling. ●exhaust gas contains harmful substance such as carbon monoxide. Start e...

  • Page 8

    ●operators should naturally fix bodies to keep smooth driving. ●please check whether or not you are unnaturally strained and strung up. ●driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat ...

  • Page 9

    ●when carrying cargo, you must keep in mind that operating the motorcycle, especially when turning, will be different. ●make sure not to overload the vehicle with goods as this can make the vehicle unstable during operation. 7 cargo caution ●only load cargo in or on designated areas as placing or fa...

  • Page 10

    8 ●modification of vehicle structure of function deteriorates manipulatability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty. ●except de...

  • Page 11

    9 parts location back mirror back mirror high/low beam switch winker switch chock lever horn button headlight switch main switch fr. Brake lever throttle grip starter button fuel gauge gear position indicator speedometer.

  • Page 12

    10 parts location rear brake pedal caliper brake disk kick starter main step bar pillion step bar muffler battery/fuse (inside cover) rr. Cushion rr. Tire fuel tank lid (beneath the seat) headlight fr. Tire.

  • Page 13

    11 parts location gear change pedal front fender main stand side stand pillion step bar air cleaner element (inner part) rr. Cushion rear fender drive chain case seat tool box.

  • Page 14

    Indicates speed in km/h during travel. Maintain legal speed limits to ensure safe operation. Indicates total operating distance in km. Indicates amount of gasoline in fuel tank. (the fuel gauge needle always indicates gasoline level regardless of whether main switch is in "off" position or in "on" p...

  • Page 15

    Main switch is used to turn on or turn off engine. 13 main switch switch operation starts engine. Power is supplied to electrical circuits. Key cannot be removed on off lock key can be removed key can be removed stops engine. Cuts off all electrical circuits. Locks steering wheel. Cuts off all elect...

  • Page 16

    14 if you press this button, starter motor runs and engine is started. (europe only) put main switch key in "on" position and manipulate headlight switch. High beam or low beam can be operated by the use of high/low beam switch. High beam ...... Used when needing extra light. Low beam ...... Used wh...

  • Page 17

    Use winker switch when you change course of travel to left or right. If this switch is turned on when the main switch is in "on" status, winker is brinking. To release winker operation, return winker switch its original position. (r) ---- used when making a right turn. (l) ---- used when making a le...

  • Page 18

    To prevent theft, lock steering wheel when parking the vehicle. 1. Turn the steering wheel to left completely. 2. Insert main switch key. 3. Press the key and turn steering wheel to "lock" position. 4. Remove the key. Take steps in opposite order of locking. Rear cushion can be adjusted using adjust...

  • Page 19

    17 self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents. Self inspections before operation should be performed on a daily basis prior to operating the vehicle. The front brake is the hydraulic disk type, and the rear brake is the drum...

  • Page 20

    ●check that the fluid level is above the lower level mark with the vehicle in an upright position. ●check through access cover which is observable through inspection groove located between the front handle cover and the right end section of headlight. (use of a flash is recommended.) ●brake fluid mu...

  • Page 21

    [rear brake] push the brake pedal with hands for resistance and check if the pedal movement appropriate. If brake pedal movements is inapp- ropriate, adjust the pedal free play using the rear wheel brake adjuster nut. ●to adjust pedal free play, turn adjuster nut. After adjustment, push the brake pe...

  • Page 22

    Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. ●if the fuel gauge needle indicates e mark (red portion), fill fuel tank with gasoline as soon as possible. Reserve fuel capacity : approximately 1.2 liter ●erect the seat. ●fill the fuel after opening the f...

  • Page 23

    Check for an appropriate level of air pressure by examining how the tire sits on the ground. If you notice any abnormali- ties in the shape of the tire with regard to the area contacting the ground, use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level. Check ...

  • Page 24

    Put vehicle in upright position on flat ground and check engine oil level and degree of pollution. ●run engine idle for approximately 2~3 minutes and stop engine. Approximately 2~3 minutes thereafter, check engine oil and verify the oil level is between the upper and lower level of oil level gauge. ...

  • Page 25

    23 sit squarely on the seat and check to see if you have a good view behind the vehicle by looking at the back mirrors. Also check for dirt and damage on the back mirrors. Check to see if there is any dirt or damage to the license plate. Also check to see if the license plate is firmly secured to th...

  • Page 26

    24 always follow the proper starting procedure described below. ●this vehicle is equipped with a side stand ignition cut-off system. The engine cannot be started if the side stand is down. Before starting, insert the key, turn the ignition switch on and confirm the following: ●the transmission is in...

  • Page 27

    25 ●it is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up (starting problems even when there is sufficient fuel in the fuel tank may be an indication of a plugged fuel hole). When this happens, do not rotate t...

  • Page 28

    26 1. After the engine has been warmed up, the vehicle is ready for riding. 2. While the engine is idling, depress the gearshift pedal to shift into 1st (low) gear. 3. Gradually increase engine speed by opening the throttle. 4. When the vehicle attains a mode-rate speed, close the throttle and shift...

  • Page 29

    27 1. For normal braking, gradually apply both the front and rear brakes while down shifting to suit your road speed. 2. For maximum deceleration, close the throttle and apply the front and rear brakes firmly. If you turn throttle grip in reverse, engine brake functions and, if you need stronger bra...

  • Page 30

    28 ●the required maintenance schedule specifies how often you should have your vehicle served, and what things need attention. It is essential that your vehicle be served as scheduled to retain its high level of safety, dependability, and emission control performance. ●these instructions are based o...

  • Page 31

    29 perform the self inspections before operation at each scheduled maintenance period. I: inspect and, clean, adjust, lubricate or replace if necessary r: replace l: lubricate c: clean maintenance schedule fuel line i i i i fuel filter r r r r throttle operation i i i i i carburetor choke i i i i i ...

  • Page 32

    30 brake fluid i i i i r note( 3) brake shoe / pad wear i i i i i brake system i i i i i brake stop switch i i i i i headlight adjustment i i i i i suspension i i i i clutch i i i i i side stand i i i i bolts, nuts, fasteners i i i i i wheels / tires i i i i i steering handle bearing i i i i i item ...

  • Page 33

    31 the tool kit is in the storage compartment inside the left sub side cover. Some roadside repairs, minor adjustments and parts replacement can be performed with the tools contained in the kit. ●no.2 screwdriver ●screwdriver grip ●16mm box wrench ●10x12mm spanner ●tool bag ●the frame and engine num...

  • Page 34

    32 the following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. ●check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering p...

  • Page 35

    33 if the air cleaner element is clogged with dust, there will be greater intake resistance, resulting in decreased power output and increased fuel consumption. 1. Remove the front top cover and the l,r front covers. 2. Loosen the 4washer screws and remove the air cleaner cover. 3. Take off the air ...

  • Page 36

    34 if engine oil is polluted, it seriously affects the engine life span. Maintain appropriate level of oil, use correct type of oil and observe oil exchange period. ●stand vehicle on the main stand on level ground and run engine idle (warm up) for approximately 2-3 minutes. ●stop engine and place a ...

  • Page 37

    35 if electrode is stained or clearance is not right, satisfactory spark is not produced. Clean and make adjustment. ●remove spark plug cap. ●clean around the plug. ●using a plug wrench, remove plug. ●clean plug with plug cleaner. ●check electrode for wear and corrosion. If the center of electrode b...

  • Page 38

    36 1. Put vehicle in upright position on a flat ground. 2. Start engine and let in run idle for a few minutes. 3. Using the throttle stop screw, adjust idling to prescribed level. Idle revolution: 1,600 100rpm 4. Tighten up pilot screw and loose backward 3/4. 5. Operate throttle lever lightly and ve...

  • Page 39

    37 ●the service life of drive chain is dependent upon proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain and sprocket. ●the drive chain should be checked and lubricated as part of the pre-ride inspection. ●under severe usage, or when the vehicle...

  • Page 40

    ●drive chain slack should be checked and adjusted, if necessary, every 1,000km. ●when operated at sustained high speeds or under conditions of frequent rapid acceleration, the chain may requir more frequent adjustment. 1. Place the vehicle on its main stand with the transmission in neutral and the i...

  • Page 41

    [front wheel removal] 1. Raise the front wheel off the ground by placing a support block under the engine. 2. Loose the oval screw and remove the speedometer cable. 3. Remove the front caliper assembly from the fork by removing the fixing bolts. 4. Loosen the axle nut. 5. Withdraw the front wheel ax...

  • Page 42

    [rear wheel removal] 1. Set vehicle on main stand in upright position on level ground. 2. Loosen the rear brake adjuster nut and remove the brake rod from the brake arm. 3. Loosen the drive chain adjusting lock nuts and adjusting nuts. 4. Loosen the rear brake stopper bolt securing the rear brake pa...

  • Page 43

    41 it is not necessary to check the battery electrolyte level or add distilled water as the battery is a maintenance-free (sealed) type. If your battery seems weak and/or is leaking electrolyte (causing hard starting or other electrical troubles), contact your authorized daelim dealer. 1. Turn the i...

  • Page 44

    42 turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into 7a fuse. ●fuse is installed inside fuse holder located near battery. ●to separate fuse, open fuse holder, hold both ends of fuse cord and pull up, and pull out the fuse connector crosswise. ●if ...

  • Page 45

    ●be sure to turn the ignition switch off when replacing the bulb. ●do not use bulbs other than that specified. ●after installing a new bulb, check that the light operates properly. [headlight bulb] ●before replacing the bulb, be sure to check the switches for loose connection of the connector. 1. Re...

  • Page 46

    [tail/stoplight bulb] 1. Loosen the 2 screws and remove the taillight lens. 2. Slightly press down on the bulb and turn it counterclockwise. 3. Install a new bulb in the reverse order of removal. Tail/stoplight bulb : 21v 21/5w [winker bulb] (europe only) 1. Press the winker lens groove and open the...

  • Page 47

    45 [winker bulb] 1. Remove the back mirrors. 2. Loosen the 4 screws and remove the front handle cover. 3. Slihgtly press down on the winker bulb holder and turn it counterclockwise. 4. Pull off the bulb without turning. 5. Install a new bulb in the reverse order of removal. Front winker bulb : 12v10...

  • Page 48

    46 a rubber part is assembled on the cable to protect the inner cable. Make sure that this part is placed firmly around the correct part of the cable. When washing the car, do not directly spray water on to the rubber part is dirty, use a dry cloth to clean this area. Clean your vehicle regularly to...

  • Page 49

    47 to preserve the finish of metal parts and paintwork, wash and clean your motorcycle at regular intervals, anyway according to the road conditions you ride in. “especially during winter period through road salt a continuous cleaning of the vehicle is necessary so that remove the road salt. Do not ...

  • Page 50: Safe Driving

    48 safe driving ● performing daily inspection ● putting on the protective gears (helmet, glove, goggles, etc.) ● bringing the driver's licence ● determinating the path to the desired destination preparation before driving fuel, protective gears performing daily inspection driver’s licence.

  • Page 51: Driving Method

    49 the appropriate driving position is most important thing to driving safely. ① eyes : look at the front direction widely. ② shoulders : relieve the tension. ③ arms : relieve the tension and bend arms to inside and let them act as the spring. ④ hands : grip the handle the position away from the ins...

  • Page 52

    50 ● secure the safe distance. ● drive protectively. ● do not obstruct the traffic. ● do not drive on the pedestrian way or walkway. ● drive on the left driveway when passing away. ● make sure that you can apply the brake anytime. ● always apply the brake when stopping temporarily. ● do not drive ex...

  • Page 53

    51 prior to starting always look around to avoid accident. ① get on the vehicle after pulling back the stand. ② start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Starting caution ●return the side stand to its original position. Kee...

  • Page 54: Turning Method

    52 the basic principle of turn is balancing using the centrifugal force which makes motorcycle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the ...

  • Page 55

    53 the basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, s...

  • Page 56

    54 this is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. How...

  • Page 57

    55 do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle. It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle. Prec...

  • Page 58: Braking Method

    56 ● vehicle is braked using friction between road surface and tires. ● braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, vehicle does not stop immediately after applying the brake. Basic principle of bra...

  • Page 59

    57 ● turn the throttle grip to its original position and decelerate using the engine brake. ● erect the vehicle straight. ● brake using both front and rear brakes. ·vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. Th...

  • Page 60

    58 memo :.

  • Page 61: Wiring Diagram

    59 wiring diagram (europe only).

  • Page 62: Wiring Diagram

    60 wiring diagram.

  • Page 63

    61 memo :.

  • Page 64

    Memo :.

  • Page 65

    Memo :.

  • Page 66

    Memo :.

  • Page 67: Important Notice

    10. 2006 printed 04. 2003 publication no copy operator and passenger this vehicle is designed to carry the operator and one passenger. On-road use this vehicle is designed to be used only on the road. Read this owner's manual carefully pay special attention to statements preceded by the following wo...

  • Page 68: Owner S Manual

    Om47-0610-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.