Summary of CORDI -
Page 2: Important Notice
Operator and passenger this motorcycle is designed to carry the operator and one passenger. On-road use this motorcycle is designed to be used only on the road. Read this owner's manual carefully pay special attention to statements preceded by the following words: indicates a strong possibility of s...
Page 3: Contents
Specification 3 operation instruction 4 safety precautions 4 prior to starting vehicle 5 correct attire 5 operation 6 cargo 6 modification 7 attachment 7 muffler 7 parts location 8 meter reading and usage 10 meter reading and usage 10 warning and indicator lamps 10 switch operation 11 main switch 11...
Page 4
Maintenance ····································· 29 maintenance schedule ·························· 30 maintenance precautions ······················· 32 tool kit ········································· 32 frame and engine numbers ······················ 33 brake pad inspection ···················...
Page 5: Specification
3 specification length ×width×height(mm) wheel base(mm) ground clearance(mm) seat height(mm) dry weight(kgf) passenger capacity engine type piston displacement(cc) bore and stroke(mm) starting system transmission type ignition system battery capacity fuel capacity(ℓ) oil capacity(ℓ) 1,715×665×1,053 ...
Page 6: Operation Instruction
This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ●the photographs and drawings shown in this manual may differ...
Page 7
●read user's manual carefully. ●conduct maintenance checks prior to operation. ●always maintain vehicle in clean status and carry out specified maintenance checks. ●make sure to stop engine and stay away from fire when fueling. ●exhaust gas contains harmful substance such as carbon monoxide. Start e...
Page 8
●operators should naturally fix bodies to keep smooth driving. ●please check whether or not you are unnaturally strained and strung up. ●driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat ...
Page 9
●modification of vehicle structure or function deteriorates manipulability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty. ●except design...
Page 10
8 pillion step bar parts location rear brake lever head light brake disk caliper front winker back mirror back holder seat seat lock license plate lamp reflector rear winker tail light air cleaner element side stand main stand kick starter arm engine rear cushion.
Page 11
9 parts location pillion step bar reflector front brake lever trunk battery fuse floor panel fuel tank lid (beneath the seat) luggage carrier rear fender body cover muffler rear wheel exhaust pipe main stand front cushion front wheel front fender main switch.
Page 12
Indicates driving speed. Maintain legal speed limits to ensure safe operation. Indicates total distance in kilometers travelled by the vehicle. The fuel gauge indicates the gasoline level inside the fuel tank. (the needle will indicate the amount of gasoline in the fuel tank whether the main switch ...
Page 13
1. On.... Starts engine. Key can not be pulled out. 2. Off....Stops engine. Key can be placed in or taken out of the main switch. 3. Lock....Locks handle bars. Key can be placed in or taken out of the main switch. The engine is started pressing this button when pressed in a state where the main swit...
Page 14
Put main switch key in “on” position and turn on headlight switch. High beam or low beam can be operated by the use of high/low beam switch. High beam ...... Used when needing extra light. Low beam ...... Used when other vehicles are present, in the city, etc. If this switch is turned on when the ma...
Page 15
13 the horn is sounded if the horn button is pressed when the main switch is in an on position. When parking, make sure to lock handle bars to prevent theft of the vehicle. Turn the handle bars all the way to the left, and while pushing on the main switch key, turn the main switch to the lock postio...
Page 16
●the seat automatically locks when the seat is pushed in its downward position, ●lightly pull upward on the seat to make sure the seat has been properly locked. ●turn the seat lock switch to the right using the main switch key. ●for ease in carrying bags and similar items, they should be hung from t...
Page 17
●there is a trunk under the seat. ●the seat is opened to gain access to the trunk by using the main switch key on the seat lock. Trunk maximum load:10kg there is a document storage area on the bottom of the seat. Store the owner’s manual and the maintenance notebook in this area. 15 trunk document s...
Page 18
① squeeze tightly on the rear brake lever. ② move the brake lock lever in the direction of the arrow in the drawing and place it in the groove of the brake lever. ③ release your hand from the rear brake lever and the rear wheel will be locked. ① squeeze tightly on the rear brake lever and the lock l...
Page 19
17 ●make sure to check the oil, gasoline, etc., before starting the engine. ●please ensure that the main stand is in a down position when starting the engine. ●drive with care for both safety reasons and longer vehicle life. ●for 1 month (or 1,000km) after pur- chasing the vehicle, drive moderatly a...
Page 20
18 ●press the starter button without rotating the starter grip (opening the throttle). ●if the engine is hot and does not start after pressing the starter button for 3~4 seconds, rotate the throttle grip to 1/8~1/4 of a rotation and try again. This will allow easy starting ●it is possible that start...
Page 21
19 when the engine is cold morning or winter or the vehicle has not been used for a long period of time, let the engine idle for a short period allow the engine to warm up. If engine cannot be started or vehicle does not move, check the followings. ●is there fuel in fuel tank? ●are you operating in ...
Page 22
Get on the vehicle. ●mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet planted on the ground squeeze tightly on the rear brake lever and the lock lever will be automatically released. Release the squeezing tension on the rear brak...
Page 23
●before entering traffic, use the correct turn signal to foreward other drivers of your intentions. Speed is controlled by the operation of the throttle grip. ● if the throttle grip is rotated........ The speed of the vehicle increases. Please rotate the throttle grip slowly. When climbing a hill, t...
Page 24
The brakes should never be suddenly applied and the handle bars should never be suddenly turned. ●sudden braking or turning can cause the vehicle to slide and tip over. ●it is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easi...
Page 25
23 after the vehicle has come to a complete stop. ●return the winker switch to the center position and turn the main switch to off. This will turn the engine off. Dismount on the left side and lower the main stand on a flat surface. ●be sure to park in an area that is free of traffic. Also, the vehi...
Page 26
24 self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents. Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time. Self inspections before operation should be performed on a d...
Page 27
Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. ●if the fuel warning indicator turns on after the main switch is placed to an “on” position, fill fuel tank with gasoline as soon as possible. Reserve fuel capacity : 1.9 ℓ ●use the main switch key to open t...
Page 28
26 check for an appropriate level of air pressure by examining how the tire sits on the ground. If you notice any abnormalities in the shape of the tire with regard to the area contacting the ground, use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level. Check...
Page 29
Lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play. No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system. Brake lever free play: 10~20mm this is checked by placing the vehicle on its main sta...
Page 30
28 if the oil is low, the oil warning indicator will turn on. Turn the main switch to on in order to check whether the oil warning indicator switches on. If it does, put oil in the oil tank. Start the engine and make sure the lights turn on. Also check to see if the lights are damaged or if there is...
Page 31
29 ●the required maintenance schedule specifies how often you should have your motorcycle served, and what things need attention. It is essential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control performance. ●these instructions are b...
Page 32
30 perform the self inspections before operation at each scheduled maintenance period. I: inspect and, clean, adjust, lubricate or replace if necessary r: replace l: lubricate c: clean maintenance schedule frequency odometer reading (note1) remark 1,000㎞ (1mon.) 4,000㎞ (6mon.) 8,000㎞ (12mon.) 12,000...
Page 33
31 notes : (1) at higher odometer readings, repeat at the frequency interval established here. (2) service more frequently when riding in unusually wet or dusty areas. (3) replace every 2 years, or at indicated odometer interval, whichever comes first. Replacement requires mechanical skill. ★ if you...
Page 34
32 the following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. The tool kit is under the seat. Some roadside repairs, minor adjustments and parts replacement can be performed with the...
Page 35
33 ●the frame and engine numbers are needed when registering your vehicle. ●they may also be required by your dealer when ordering replacement parts. ●record the numbers here for your reference. Frame no. Engine no. ●the frame number is stamped on the left under part of the frame. ●the engine number...
Page 36
1. Clean dust and other foreign materials around reserve tank to prevent foreign materials from falling inside tank. 2. Remove the screws and take oil cup cap, diaphragm plate, diaphragm off. 3. Replenish recommended brake oil to the upper level inside reserve tank. Recommended brake oil is dot 3 or...
Page 37
35 brake lever free play is adjusted by rotating the adjuster of the brake arm. After adjustment, check the brake lever to ensure that the clearance is not above or under the prescribed amount. Brake lever free play : 10~20mm ■ rear brake after adjusting the brakes, check the wear of the brake shoe....
Page 38
36 if the oil is low, the oil warning indicator will turn on. Turn the main switch to on in order to check whether the oil warning indicator switches on. If it does, put oil in the oil tank. 1. Set vehicle on main stand in upright position on level ground. 2. Open the seat. 3. Turn the oil cap count...
Page 39
37 ●start the engine and let it idle for a few minutes. ●stop the engine and put the motorcycle on its mainstand on level ground. ●remove the oil check bolt and make sure that the oil level is up to the lower edge of the bolt hole. ●if the level is low, fill the recommended oil slowly until the oil ...
Page 40
38 [front wheel removal] ① raise the front wheel off the ground by placing a support block under the engine. ② loosen the oval screw and remove the speedometer cable. ③ remove the front caliper assembly from the front fork by removing the fixing bolts. ④ loosen the axle nut. ⑤ withdraw the front whe...
Page 41
39 [rear wheel removal] ① set vehicle on main stand in upright position on level ground. ② loosen the rear brake adjuster nut. ③ remove the muffler. ④ loosen the rear wheel axle nut. ⑤ remove the lock washer and the rear wheel. ⑥ install in the reverse order of removal. Rear axle nut torque : 11kgf·...
Page 42
If electrode is stained or clearance is not right, satisfactory spark is not produced. Clean and make adjustment. ① put your hand between right body cover and muffler, and remove the spark plug cap. ② clean around the plug. ③ using a plug wrench, remove the plug. ④ clean plug with plug cleaner. ⑤ ch...
Page 43
41 ●it is not necessary to check the battery electrolyte level or add distilled water as the battery is a maintenance-free type. ●if your battery seems weak and/or is leaking electrolyte (causing hard starting or other electrical troubles), contact your daelim dealer. ●if the battery terminal is pol...
Page 44
Turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into 7a fuse. ●to change a fuse, first take off battery cover. Then, disconnect a “fuse connector” after opening a “fuse holder.” ●if the fuse immediately becomes severed after being changed with the ne...
Page 45
[bulb capacity] be sure to use only a bulb of rated capacity. [inspection of stop lamp] turn a main switch "on". Check a stop lamp for proper operation by operating the front wheel and the rear wheel brakes, and also a lens for damage or contamination. [bulb replacement method] ●be sure to turn a ma...
Page 46
③ press a headlight bulb with a light force and rotate it to counterclockwise to disassemble it. ④ replace with new bulb. Apply reverse order of disassembly for assembly. Headlight bulb : 12v 35/35w [headlight lumination angle] ●adjust headlight lumination angle by turning an adjusting bolt on a hea...
Page 47
① loosen two screws to disassemble a winker lens. ② rotate a bulb to counterclockwise to disassemble. ③ replace it with new bulb. Apply reverse order of disassembly for assembly. Rear winker bulb : 12v ry 10w a rubber part is assembled on the cable to protect the inner cable. Make sure that this par...
Page 48
Notables for car washing 46 ●clean the air cleaner element in clean oil, squeeze excess oil, and then, wra- pping it in a dry cloth, squeeze it again. ●make sure all excess oil removed and reassemble the air cleaner element. Oil : sae # 80 ~ 90 ●make sure to stop the engine prior to car washing. ●be...
Page 49
47 extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, necessary repairs should be made before storing the motorcycle; otherwise, these repairs may be forgotten by the time the motorcycle is re...
Page 50: Safe Driving
48 ● performing daily inspection ● putting on the protective gears (helmet, glove, goggles, etc.) ● bringing the driver's licence ● determinating the path to the desired destination preparation before driving fuel, protective gears performing daily inspection driver's licence safe driving.
Page 51
49 the appropriate driving position is most important thing to driving safely. ① eyes : look at the front direction widely. ② shoulders : relieve the tension. ③ arms : relieve the tension and bend arms to inside and let them act as the spring. ④ hands : grip the handle the position away from the ins...
Page 52
50 ● secure the safe distance. ● drive protectively. ● do not obstruct the traffic. ● do not drive on the pedestrian way or walkway. ● drive on the left driveway when passing away. ● make sure that you can apply the brake anytime. ● always apply the brake when stopping temporarily. ● do not drive ex...
Page 53
51 prior to starting always look around to avoid accident. ① get on the vehicle after pulling back the stand. ② start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Starting caution ●return the side stand to its original position. Kee...
Page 54: Turning Method
52 the basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the cur...
Page 55
53 the basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, s...
Page 56
54 this is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. How...
Page 57
55 do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle. It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle. Prec...
Page 58: Braking Method
● vehicle is braked using friction between road surface and tires. ● braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, vehicle does not stop immediately after applying the brake. 56 basic principle of bra...
Page 59
● turn the throttle grip to its original position and decelerate using the engine brake. ● erect the vehicle straight. ● brake using both front and rear brakes. ·vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. The i...
Page 60: Wiring Diagram (Europe)
58 wiring diagram (europe).
Page 61: Wiring Diagram (Domestic)
59 wiring diagram (domestic).
Page 62
Memo :.
Page 63
O ow wn neer r’ ’ss m ma an nu ua all 3. 2004 printed 3. 2004 publication no copy.
Page 64
Om49-0403-01e head office (factory) http://www.Daelimmotor.Com #58, sung san-dong, chang won, kyungnam, korea tel : (82-55) 239-7000 / fax : (82-2) 467-9997.