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  5. Owner's Manual

DAELIM DAYSTAR FI Owner's Manual - Specification

Summary of DAYSTAR FI

  • Page 1

    Om54-0610-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.

  • Page 2: Important Notice

    Welcome thank you for purchasing an daelim vehicle. We hope you enjoy safe riding. Operator and passenger this motorcycle is designed to carry the operator and one passenger. Attempting to change the pre-set maximum speed may cause danger and will void the daelim warranty. On-road use this motorcycl...

  • Page 3: Contents

    Specification ...................................................................... 3 operation instruction ............................................ 4 safety precautions .................................................. 4 prior to starting vehicle ........................................ 5 cor...

  • Page 4

    2 maintenance .................................................................. 33 maintenance schedule ............................................ 34 maintenance precautions ...................................... 38 frame and engine numbers .................................... 36 air cleaner elem...

  • Page 5: Specification

    3 length×width×height(mm) wheel base(mm) ground clearance(mm) seat height(mm) dryweight(kgf) passenger engine type piston displacement(cc) bore and stroke(mm) starting system transmission type 2,240×860×1,140 1,505 135 720 147.5 2 oil cooled/air cooled 4 stroke 4valve 124.1 56.5×49.5 start motor 5 s...

  • Page 6: Operation Instruction

    This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ●the photographs and drawings shown in this manual may differ...

  • Page 7

    ●read user's manual carefully. ●conduct maintenance checks prior to operation. ●always maintain vehicle in clean status and carry out specified maintenance checks. ●make sure to stop engine and stay away from fire when fueling. ●exhaust gas contains harmful substance such as carbon monoxide, start e...

  • Page 8

    6 ●when carrying cargo, you must keep in mind that operating the vehicle, especially when turning, will be different. ●make sure not to overload the vehicle with goods as this can make the vehicle unstable during operation. ●operators should naturally fix bodies to keep smooth driving. ●please check...

  • Page 9

    7 ●pay particular attention to fellow passenger so that he/she can prevent getting burnt by the hot muffler during travel. ●modification of vehicle structure or function deteriorates manipulatability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not on...

  • Page 10

    8 tool box pillion step bar battery/fuse fuel tank cap rear brake pedal steering handle lock front brake lever parts location.

  • Page 11

    9 clutch lever radiator gear change pedal air cleaner element main stand side stand pillion step bar parts location.

  • Page 12

    Indicates speed in km/h during travel. Maintain legal speed limits to ensure safe operation. Indicates total operating distance in km. Indicates travel distance from the point the meter is reset to “0”. To reset meter, turn the trip meter knob to the direction of arrow. Indicates engine rpm. 10 mete...

  • Page 13

    ●turned on when the headlight is in high- beam position. ●turned on when the main switch is in “on” position and transmission gear in neutral position. ●blinks when turn signal is flashing. ●ems(engine management system)is equipped with a self-diagnosis function in order to ensure that the engine co...

  • Page 14

    Main switch is used to turn on or turn off engine. Put main switch key in “on” position and turn on headlight switch. ●position lamp advises approaching vehicle of the motor cycle position when operating after sunset. In addition, when the motor cycle is stopped at night or at an intersection, the p...

  • Page 15

    This switch is the device for immediate engine stop by hand in any emergencies. In normal condition, make sure its position “ ”(run), and do not use on the position of “ ”(off). Caution 13 engine stop switch ●use this engine stop switch in emergencies. ●when this engine stop switch changes as “ ”(ru...

  • Page 16

    Starter motor runs while this button is pressed to start engine. Use winker switch when you turn to left or right, or when you change course of travel. If this switch is turned on when the main switch is in “on” status, turn signal is brinking. To release, turn signal operation, press the winker swi...

  • Page 17

    If horn button is pressed when main switch is in “on” position, horn is sounded to prevent theft, lock steering wheel when parking the vehicle. 1. Turn the steering wheel to left completely. 2. Insert main switch key. 3. Turn the key 180° to the right. If the steering wheel cannot be locked, move th...

  • Page 18

    There is a tool box inside the right front side cover. Safeguard tools inside the tool box. Use main switch key to open or close the tool box cover. ●open key cover ; insert main switch key ; turn key to right and fuel tank cap is opened. ●fill gasoline up the bottom of level plate located at the lo...

  • Page 19

    ●make sure to check the oil, gasoline, etc., before starting the engine. ●please ensure that the main stand and the side stand is in a up-position when starting the engine. ●make sure that the front wheel is locked when starting the engine. ●drive with care for both safety reasons and longer vehicle...

  • Page 20

    5. Close throttle grip and press starter button. 6. If engine is not started with throttle grip closed, press starter button and open throttle grip approximately 1/8 to 1/4. 7. Verify side stand is positively in original position and start slowly. If engine cannot be started or vehicle does not move...

  • Page 21

    If you gear down when you need to drasti- cally accelerate speed such as when you are passing another vehicle, speed can be accelerated. If you ride too fast, it ad- versely affects engine because engine rev- olution is excessive. ●make sure side stand is in original position prior to starting vehic...

  • Page 22

    20 ●apply brakes on front wheel and rear wheel simultaneously. ●avoid unnecessary abrupt braking. If you turn throttle grip in reverse, engine brake functions and, if you need stronger braking, shift gear down from 4th to 3rd and so forth. When you travel on a long descent or on a sharp descent, use...

  • Page 23

    Stop vehicle on level ground and park with the steering wheel turned to left. If the vehicle is parked in the following way, vehicle may fall to side. ●if the vehicle is parked with the steering wheel turned to right, or if parked on a slope, sandy places, uneven ground or soft ground, vehicle may f...

  • Page 24

    Check areas which caused for concern when last operating the vehicle. Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. Refer to page 16 for refueling. The front brake is the hydraulic disk type, and the rear brake is the drum brake type. As the brake pad w...

  • Page 25

    In addition, check hose and pipe protective part to sec if they make contact with other parts when you make left or right turn due to vibration during travel. ●move steering wheel and set the top of reserve tank level. ●clean dust and other foreign matter from around master cylinder and take caution...

  • Page 26

    24 operate brake and, if the brake pad wear limit line reaches the brake disc side, it indicates the pad has reached wear limit. [rear wheel] push the brake pedal with hands for resistance and check if the pedal movement appropriate. If brake pedal movement is inappropriate, adjust the pedal free pl...

  • Page 27

    25 push brake pedal completely and, if the brake arm arrow and the “△” on brake panel match each other, it indicates brake shoe has reached its life limit. Check for an appropriate level of air pressure by examining how the tire sits on the ground. If you notice any abnormalities in the shape of the...

  • Page 28

    26 check tire tread and sides for cracks and damage. Check tire tread for signs of abnormal wear. Check tire tread and sides for nails, rocks, etc. That might have become wedged in the tire. ●check the wear indicator(wear limit marking) to see if there is an insufficient amount of tread remaining. ●...

  • Page 29

    ●remove the four flange bolts, and take off the right lower cover. You can find the battery, if the battry terminal is polluted or in rust, separate battery and clean it. ●battry terminal in rust with white powder should be cleaned with warm water. ●in case of serious rust of battry terminal, disass...

  • Page 30

    ●check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions. ●measure the throttle grip free play at the throttle grip flange. The standard free play should be approx : 2~6 mm ●to adjust the free play, turn the adjuster. Pull clutc...

  • Page 31

    ■ major adjustment ■ fine adjustment ●the service life of drive chain is dependent upon proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain and sprocket. ●the drive chain should be checked and lubricated as part of the pre-ride inspection. ●under...

  • Page 32

    4. Rotate the rear wheel slowly and inspect the drive chain and sprockets for any of the follwing conditions : ■ drive chain ① damged rollers ② loose pins ③ dry or rusted link ④ kinked or binding link ⑤ excessive wear ⑥ improper adjustment ⑦ missing o-ring ■ sprockets ⑧ excessively worn teeth ⑨ brok...

  • Page 33

    ●put vehicle in upright position on flat ground and check engine oil level and degree of pollution. ●run engine idle for approximately 2~3 minutes on flat ground and stop engine. Approximately 2~3 minutes thereafter, put vehicle in upright position and check engine oil and verify the oil level is be...

  • Page 34

    If oil sold on markets or privately-manu- factured oil(low-grade) is used, engine life is adversely affected, and the privilege of warranty repairs cannot be guaranteed. Api service classification : se or sh viscosity : sae10w-40 [head light, tail light] start the engine and make sure the lights tur...

  • Page 35

    33 sit squarely on the seat and check to see if you have a good view behind the vehicle by looking at the rear view mirrors. Also check for dirt and damage on the rear view mirrors. Check to see if there is any dirt or damage to the license plate. Also check to see if the license plate is firmly sec...

  • Page 36

    34 perform the self inspections before operation at each scheduled maintenance period. I: inspect and, clean, adjust, lubricate or replace if necessary r: replace l: lubricate c: clean fuel line i i i i fuel filter r r r r throttle operation i i i i air cleaner c c c note (2) spark plug i r i valve ...

  • Page 37

    35 brake fluid i i i note (3) brake shoe / pad wear i i i brake system i i i i brake stop switch i i i headlight adjustment i i i suspension i i i clutch i i i i side stand i i i bolts, nuts, fasteners i i wheels / tires i i i steering handle bearing i i item ★ ★ ★ ★ ★ ★ ★★ ★★ frequency odometer rea...

  • Page 38

    36 the following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. Maintenance precautions frame and engine numbers the frame and engine numbers are needed when registering motorcycle or ...

  • Page 39

    ●this vehicle is equipped with viscous type air cleaner element containing oil and the element cannot be cleaned. ●replace element after each operation of 4,000km. ●loosen four screw and remove air cleaner case cover. ●loosen four washer screw and air cleaner element. ●assemble in the opposite order...

  • Page 40

    38 [front wheel removal] ① raise the front wheel off the ground by placing a support block under the engine. ② loose the oval screw and remove the speedometer cable. ③ remove the front caliper assembly from the fork by removing the fixing bolts. ④ loosen the axle nut. ⑤ withdraw the front wheel axle...

  • Page 41

    [rear wheel removal] ① set vehicle on main stand in upright position on level ground. ② loosen the rear brake adjuster nut and remove the brake rod. ③ remove the chain tensioner. ④ loosen the chain adjuster nut. ⑤ loosen the rear weel axle nut and remove the rear wheel axle and the rear wheel. ⑥ ins...

  • Page 42

    40 ·be sure to turn the ignition switch off when replacing the bulb. ·do not use bulbs other than that specified. ·after installing a new bulb, check that the light operates properly. [headlight bulb] ① loosen the washer screw and remove the headlight. ② pull off the socket without turning. ③ loosen...

  • Page 43

    41 [tail/stoplight bulb] ① loosen the tapping screw and remove the taillight lens. ② slightly press down on the bulb and turn it counterclockwise. ③ install a new bulb in the reverse order of removal. Tail/stoplight bulb:12v 21/5w [license light bulb] ① loosen the tapping screw and remove the licens...

  • Page 44

    42 if electrode is stained or plug gap is not right, satisfactory spark is not produced. Clean and make adjustment. ●remove spark plug cap. ●clean around the plug. ●using a plug wrench, remove plug. ●clean plug with plug cleaner. ●check electrode for wear and corrosion. If the center of electrode be...

  • Page 45

    43 turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into a fuse with same capacity. Remove the four flange bolts, and take off the right lower cover. ●fuse is installed in fuse box around the battery. ●to change a fuse, first take off fuse cover. Then...

  • Page 46

    44 ●erect main stand and place vehicle in upright position on level ground. ●check side stand spring for signs of damage and lubrication state on joints. A rubber part is assembled on the cable to protect the inner cable. Make sure that this part is placed firmly around the correct part of the cable...

  • Page 47

    45 ●to preserve the finish of metal parts and paintwork, wash and clean you rmotorcycle at regular intervals, anyway according to the road conditions you ride in. ●especially during winter period through road salt a continuous cleaning of the vehicle is necessary so that remove the road salt. Use sp...

  • Page 48

    ●remove the battery. Store in an area protected from freezing temperatures and direct sunlight. Slow charge the battery once a month. ● w ash and dry the motorcycle. Wax all painted surfaces. ●inflate the tires to their recommended pressures. Place the motorcycle on blocks to raise both tires off th...

  • Page 49: Safe Driving

    47 ● performing daily inspection ● putting on the protective gears (helmet, glove, goggles, etc.) ● bringing the driver's licence ● determinating the path to the desired destination fuel, protective gears performing daily inspection driver’s licence preparation before driving safe driving.

  • Page 50

    The appropriate driving position is most important thing to driving safely. ① eyes : look at the front direction widely. ② shoulders : relieve the tension. ③ arms : relieve the tension and bend arms to inside and let them act as the spring. ④ hands : grip the handle the position away from the inside...

  • Page 51

    ● secure the safe distance. ● drive protectively. ● do not obstruct the traffic. ● do not drive on the pedestrian way or walkway. ● drive on the left driveway when passing away. ● make sure that you can apply the brake anytime. ● always apply the brake when stopping temporarily. ● do not drive exces...

  • Page 52

    Prior to starting always look around to avoid accident. ① get on the vehicle after pulling back the stand. ② start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Starting 50 caution ●return the side stand to its original position, kee...

  • Page 53: Turning Method

    The basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the curved...

  • Page 54

    The basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, so d...

  • Page 55

    This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. Howeve...

  • Page 56

    Do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the motorcycle. It is distance between path of the front and rear wheel and increases in proportion to the length of the motorcycle. P...

  • Page 57: Braking Method

    ● vehicle is braked using friction between road surface and tires. ● braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, motorcycle does not stop immediately after applying the brake. Basic principle of bra...

  • Page 58

    ● turn the throttle grip to its original position and decelerate using the engine brake. ● erect the motorcycle straight. ● brake using both front and rear brakes. ·vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. Th...

  • Page 59: Wiring Diagram

    Wiring diagram 57.

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    Memo :.

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    Memo :.

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    Memo :.

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    Memo :.

  • Page 67

    2006. 10 printed 2006. 10 publication no copy.

  • Page 68: Owner S Manual

    Om54-0610-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.