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DAELIM HISTORY Manual

Summary of HISTORY

  • Page 1

    Om44-0110-01e owner's manual head office (factory) #58, sung san-dong, chang won, kyungnam, korea tel : (82-55) 239-7000 fax : (82-55) 239-7524.

  • Page 2: Contents

    Specification ································ 3 operation instruction ··················· 4 safety precautions ······················ 4 prior to starting vehicle ················· 5 operation ································· 5 correct attire ···························· 6 cargo ···················...

  • Page 3

    2 license plate inspection ·················· 30 maintenance ······························· 30 maintenance schedule ···················· 31 maintenance precautions ················· 33 brakes ···································· 33 brake hose, pipe leakage, damage, assembly state · 35 brake pad wea...

  • Page 4: Specification

    3 length ×width×height(mm) wheel base(mm) ground clearance(mm) seat height(mm) dry weight(kgf) passenger engine type piston displacement(cc) bore and stroke(mm) starting system transmission type 1,965 ×690×1,230 1,350 120 780 125 2 oil cooled/air cooled 4 stroke 4valve 124.9 56 ×50.7 start motor / k...

  • Page 5: Operation Instruction

    This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ●the photographs and drawings shown in this manual may differ...

  • Page 6

    ●read user's manual carefully. ●conduct maintenance checks prior to operation. ●always maintain vehicle in clean status and carry out specified maintenance checks. ●make sure to stop engine and stay away from fire when fueling. ●exhaust gas contains harmful substance such as carbon monoxide. Start e...

  • Page 7

    6 ●when carrying cargo, you must keep in mind that operating the vehicle, especially when turning, will be different. ●make sure not to overload the vehicle with goods as this can make the vehicle unstable during operation. Rear carrier maximum load : 3kg trunk maximum load : 10kg caution ●only load...

  • Page 8

    7 ●modification of vehicle structure or function deteriorates manipulability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty. ●except desi...

  • Page 9

    8 parts location trunk back rest tire muffler pillion step bar seat bag holder back mirror front brake lever brake disk **sl-125owners(1~49) 02.11.5 4:21 pm 페이지8.

  • Page 10

    9 battery fuse rear brake lever headlight front cushion fuel tank lid (beneath the seat) side stand main stand kick start pedal **sl-125owners(1~49) 02.11.5 4:21 pm 페이지9.

  • Page 11

    Indicates driving speed. Maintain legal speed limits to ensure safe operation. Indicates total distance in kilometers travelled by the vehicle. The fuel gauge indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in th...

  • Page 12

    1. On.... Starts engine. Key can not be pulled out. 2. Off....Stops engine. Key can be placed in or taken out of the main switch. 3. Lock....Locks handle bars. Key can be placed in or taken out of the main switch. 4. Open....When seat lock is released, key returns to its original position(off). Key ...

  • Page 13

    The engine is started pressing this button when pressed in a state where the main switch key is placed to an on position and the brake lever is pulled. Put main switch key in “on” position and turn on headlight switch. High beam or low beam can be operated by the use of high/low beam switch. High be...

  • Page 14

    If this switch is turned on when the main switch is in an on position, the winker will operate. (r)....Used when making a right turn. (l)....Used when making a left turn. The horn is sounded if the horn button is pressed when the main switch is in an on position. When the hazard switch button is pre...

  • Page 15

    To lock the steering, turn the handlebars all the way to the left, turn the key to lock while pushing in. Remove the key. To unlock the steering, turn the key to the off position. ●the seat automatically locks when the seat is pushed in its downward position, ●lightly pull upward on the seat to make...

  • Page 16

    15 parking brake parking brake when parking, with the side stand, use the parking brake to prevent the slip of vehicle. Depress the parking brake lever, and the parking brake is set. Press the central button in the parking brake lever, and the parking brake will be automatically released. Trunk trun...

  • Page 17

    ●there is a document storage area on the bottom of the seat. ●store the owner’s manual and the maintenance notebook in this area. Turn the inner box switch to the right using the main switch key. In this state, close the cover, turn the key to the left and then remove the key. To unlock the inner bo...

  • Page 18

    ●the main switch key is used to open the inner box. ●open the charge socket cap, insert the handphone plug into the socket. ●close the inner box. ●turn the main switch to an on position. ●when the charging is completed, open the inner box and remove the handphone plug. ●for ease in carrying bags and...

  • Page 19

    ●make sure to check the oil, gasoline, etc., before starting the engine. ●please ensure that the main stand is in a down position when starting the engine. ●drive with care for both safety reasons and longer vehicle life. ●for 1 month (or 1,000km) after pur- chasing the vehicle, drive moderatly avoi...

  • Page 20

    ●press the starter button without rotating the starter grip (opening the throttle). ●if the engine is hot and does not start after pressing the starter button for 3~4 seconds, rotate the throttle grip to 1/8~1/4 of a rotation and try again. This will allow easy starting ●it is possible that starting...

  • Page 21

    ●erect main stand and then step kick starter pedal strongly. When the engine is cold morning or winter or the vehicle has not been used for a long period of time, let the engine idle for a short period allow the engine to warm up. If engine cannot be started or vehicle does not move, check the follo...

  • Page 22

    21 fold the main stand. ●push the vehicle forward to fold the main stand and make sure that the brake lever does not become released during this operation. Get on the vehicle. ●mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet pla...

  • Page 23

    ●before entering traffic, use the correct turn signal to foreward other drivers of your intentions. Speed is controlled by the operation of the throttle grip. ● if the throttle grip is rotated........ The speed of the vehicle increases. Please rotate the throttle grip slowly. When climbing a hill, t...

  • Page 24

    The brakes should never be suddenly applied and the handle bars should never be suddenly turned. ●sudden braking or turning can cause the vehicle to slide and tip over. ●it is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easi...

  • Page 25

    24 after the vehicle has come to a complete stop. ●return the winker switch to the center position and turn the main switch to off. This will turn the engine off. Dismount on the left side and lower the main stand on a flat surface. ●be sure to park in an area that is free of traffic. Also, the vehi...

  • Page 26

    25 self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents. Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time. Self inspections before operation should be performed on a d...

  • Page 27

    26 ●check areas which caused for concern when last operating the vehicle. ●if happened, contact authorized maintenance shops for necessary inspection and repairs. Lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play. No free play in the brake levers ...

  • Page 28

    Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. ●if the fuel gauge needle indicates e mark (red portion), fill fuel tank with gasoline as soon as possible. Reserve fuel capacity : 1.7 ℓ ●release the seat lock by turning the main switch key off to open to ...

  • Page 29

    Check for an appropriate level of air pressure by examining how the tire sits on the ground. If you notice any abnormalities in the shape of the tire with regard to the area contacting the ground, use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level. Check ti...

  • Page 30

    Check the engine oil level each day before riding the motorcycle. The oil level must be maintained between the upper and lower level marks on the sight-glass ●stand the motorcycle on the main stand on level ground. ●start the engine and let it idle for approximately 2~3 minutes. ●check the engine oi...

  • Page 31

    Sit squarely on the seat and check to see if you have a good view behind the vehicle by looking at the back mirrors. Also check for dirt and damage on the back mirrors. Check to see if there is any leaking fuel by thoroughly checking the fuel tank, hose, carburetor, etc. Check to see if there is any...

  • Page 32

    31 perform the self inspections before operation at each scheduled maintenance period. I: inspect and, clean, adjust, lubricate or replace if necessary r: replace l: lubricate c: clean fuel line i i i i fuel filter r r r r throttle operation i i i i air cleaner note( 2) spark plug i r i valve cleara...

  • Page 33

    32 brake shoe / pad wear i i i i brake system i i i i brake stop switch i i i headlight adjustment i i i i suspension i i i bolts, nuts, fasteners i i wheels / tires i i i steering handle bearing i i i i drive belt i i i weight roller i i i slide piece i i i item ★ ★ ★ ★ ★ ★★ ★★ ★★ ★★ ★★ frequency o...

  • Page 34

    The following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. Both the front and rear brakes are the hydraulic disk type. As the brake pads wear, the brake fluid level drops. There are ...

  • Page 35

    34 ●check that the fluid level is above the lower level mark with the motorcycle in an upright position. ●brake fluid must be added to the reservoir whenever the fluid level begins to reach the lower level mark. 1.Remove the wind screen. 2.Clean dust and other foreign materials around reserve tank t...

  • Page 36

    Visually check for fluid leaks or damage and, using a spanner, check joints and clamps for clearance. Also, check hose and pipe protective parts to see if they contact other parts when turning the handle bars or due to vibration when driving. Brake pad wear depends upon the severity of usage, the ty...

  • Page 37

    36 parking brake free play is adjusted by rotating the adjuster of the brake arm. After adjusting the brake, check the brake performance when tightly depressing the parking brake lever. After adjusting the brake, check the wear of the parking brake shoe. While tightly depressing the parking brake le...

  • Page 38

    37 if engine oil is polluted, it seriously affects the engine life span. Maintain appropriate level of oil, use correct type of oil and observe oil exchange period. ●stand vehicle on the main stand on level ground and run engine idle(warm-up) for approximately 2-3 minutes. ●stop engine and place a c...

  • Page 39

    ●start the engine and let it idle for a few minutes. ●stop the engine and put the motorcycle on its mainstand on level ground. ●remove the lh. Crank case cover. ●remove the oil check bolt and make sure that the oil level is up to the lower edge of the bolt hole. ●if the level is low, release the tra...

  • Page 40

    39 ① raise the front wheel off the ground by placing a support block under the engine. ② loosen the oval screw and remove the speedometer cable. ③ remove the front caliper assembly from the front fork by removing the fixing bolts. ④ loosen the axle nut. ⑤ withdraw the front wheel axle and remove the...

  • Page 41

    ① set vehicle on main stand in upright position on level ground. ② loosen the parking brake adjuster nut b, remove the parking brake cable. ③ loosen the rear brake hose setting bolt. ④ loosen the 4 flange bolts. ⑤ loosen the 3 muffler setting nuts, and remove the muffler. ⑥ remove the rear caliper a...

  • Page 42

    If electrode is stained or clearance is not right, satisfactory spark is not produced. Clean and make adjustment. ① loosen the special screw and remove the plug maintenance cover. ② remove the spark plug cap. ③ clean around the plug. ④ using a plug wrench, remove the plug. ⑤ clean plug with plug cle...

  • Page 43

    ●if you remove 2 screws from battery cover after putting floor panel met forward, you will find battery assem- bled. ●if the battery terminal is polluted, or in rust, separate battery and clean it. ●battery terminal in rust with white powder should be cleaned with warm water. ●in case of serious rus...

  • Page 44

    Turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into 7a fuse. ●to change a fuse, first take off battery cover. Then, disconnect a “fuse connector” after opening a “fuse holder.” ●if the fuse immediately becomes severed after being changed with the ne...

  • Page 45

    ●be sure to turn the ignition switch off when replacing the bulb. ●do not use bulbs other than that specified. ●after installing a new bulb, check that the light operates properly. [headlight bulb] ●before replacing the bulb, be sure to check the switches for loose connection of the connector. ① loo...

  • Page 46

    [tail/stop light bulb] ① loosen the 2 screws and remove the tail light lens. ② slightly press down on the bulb and turn it counterclockwise. ③ install a new bulb in the reverse order of removal. Tail/stop light bulb : 12v 21w/5w [winker bulb] ① loosen the tapping screw and remove the winker lens. ② ...

  • Page 47

    ① turn the main switch key from off to open to open the seat. ② loosen the 6 washer screws and remove the air cleaner case cover. ③ loosen the 2 washer screws and remove the air cleaner element holder. ④ remove the air cleaner element, and inspect it. ⑤ install in the reverse order of removal. ●clea...

  • Page 48

    ●erect main stand and place vehicle in upright position on level ground. ●check the spring for damage or loss of tension and the side stand assembly for freedom of movement. ●check the side stand ignition cut-off system; ① put the side stand up. ② start the engine. ③ lower the side stand. The engine...

  • Page 49

    48 ●make sure to stop the engine prior to car washing. ●be careful not to allow water to enter the muffler during the washing.Water inside the muffler may cause an improper engine starting or rust occurrence. ●do not let water get inside the braking system during the washing, as water inside the bra...

  • Page 50

    ●inflate the tires to their recommended pressures. Place the motorcycle on blocks to raise both tires off the ground. ●cover the motorcycle (don’t use plastic or other coated materials) and store in an unheated area, free of dampness with a minimum of daily temperature variation. Do not store the mo...

  • Page 51: Safe Driving

    50 ● performing daily inspection ● putting on the protective gears (helmet, glove, goggles, etc.) ● bringing the driver's licence ● determinating the path to the desired destination fuel, protective gears safe driving driver's licence performing daily inspection preparation before driving **sl-125ow...

  • Page 52: Driving Method

    The appropriate driving position is most important thing to driving safely. ① eyes : look at the front direction widely. ② shoulders : relieve the tension. ③ arms : relieve the tension and bend arms to inside and let them act as the spring. ④ hands : grip the handle the position away from the inside...

  • Page 53

    ① eyes : look at the front direction widely. ② shoulders : relieve the tension. ③ arms : relieve the tension and bend arms to inside and let them act as the spring. ④ hands : grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation o...

  • Page 54

    ● secure the safe distance. ● drive protectively. ● do not obstruct the traffic. ● do not drive on the pedestrian way or walkway. ● drive on the left driveway when passing away. ● make sure that you can apply the brake anytime. ● always apply the brake when stopping temporarily. ● do not drive exces...

  • Page 55

    Prior to starting always look around to avoid accident. ① lock the rear brake with the main stand erected. ② start the engine using the cell or kick. ③ pull back the main stand. ④ get on the vehicle. ⑤ release the brake lock lever by pull the rear brake lever strongly. ⑥ start driving slowly after t...

  • Page 56

    55 ① get on the vehicle after pulling back the stand. ② start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Caution ●return the side stand to its original position. ●keep driving without doing this may cause turnover accident. **sl-1...

  • Page 57: Turning Method

    56 the basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the cur...

  • Page 58

    57 the basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motor cycle and driver in a line. This position is the most natural and exact, ...

  • Page 59

    58 this is a turning position with motor cycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. Ho...

  • Page 60

    59 do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle it is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle precau...

  • Page 61: Braking Method

    60 ● vehicle is braked using friction between road surface and tires. ● braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, vehicle does not stop immediately after applying the brake. Basic principle of bra...

  • Page 62

    61 ● turn the throttle grip to its original position and decelerate using the engine brake. ● erect the vehicle straight. ● brake using both front and rear brakes. ·vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. Th...

  • Page 63: Wiring Diagram

    62 wiring diagram **sl-125owners(50~끝) 02.11.5 4:24 pm 페이지62.

  • Page 64

    O ow wn neer r’ ’ss m maan nu uaall 2001. 10. Printed 2001. 10. Publication no copy **sl-125owners(50~끝) 02.11.5 4:24 pm 페이지65.