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  4. Roadwin 250R Fi
  5. Owner's Manual

DAELIM Roadwin 250R Fi Owner's Manual - Specification

Summary of Roadwin 250R Fi

  • Page 1

    Om61-0909-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.

  • Page 2: Important Notice

    2009. 09 printed 2009. 09 publication no copy welcome thank you for purchasing an daelim vehicle. We hope you enjoy safe riding. Operator and passenger this motorcycle is designed to carry the operator and one passenger. Attempting to change the pre-set maximum speed may cause danger and will void t...

  • Page 3: Contents

    Specification ...................................................................... 3 operation instruction .............................................. 4 safety precautions .................................................. 4 prior to starting vehicle ........................................ 5 c...

  • Page 4

    2 maintenance .................................................................. 31 maintenance schedule ............................................ 32 tool kit........................................................................... 34 frame number, engine number.............................. 34...

  • Page 5: Specification

    3 specification length×width×height(mm) wheel base(mm) ground clearance(mm) seat height(mm) dry weight(kg) passenger engine type piston displacement(cc) bore and stroke(mm) starting system transmission type 2,025×778×1,180 1,390 139 780 173 2 247 73×59 start motor 5 steps return ignition system batt...

  • Page 6: Operation Instruction

    This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ● the photographs and drawings shown in this manual may diffe...

  • Page 7

    ● read user's manual carefully. ● conduct maintenance checks prior to operation. ● always maintain vehicle in clean status and carry out specified maintenance checks. ● make sure to stop engine and stay away from fire when fueling. ● exhaust gas contains harmful substance such as carbon monoxide, st...

  • Page 8

    6 ● always hold the handle bars firmly with both hands whiling driving, otherwise, it cause severe injury or death of the driver. The pillion passenger should always hold on to the operator with both hands and keep both feet on the pillion step bar. Otherwise, it cause severe injury or death. Wear s...

  • Page 9

    7 ● pay attention not to overload goods and fasten it tightly whiling driving. ● do not place kind of cloth materials nearby oil tank cap. If the hole in oil tank cap is clogged, oil will not flow freely into the engine which can cause severely engine damage. ● do not attach large or heavy items (su...

  • Page 10

    8 ● pay particular attention to fellow passenger so that he/she can prevent getting burnt by the hot muffler during travel. ● modification of vehicle structure or function deteriorates manipulatability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not ...

  • Page 11

    9 parts location rear view mirror tachometer lcd speedometer engine coolant temperature gauge clock fuel gauge front brake fluid reservoir headlight switch front brake lever throttle grip starter button main switch fuel filler cap horn button winker switch headlight dimmer switch clutch lever passin...

  • Page 12

    10 parts location tail light pillion seat main seat fuel tank front winker (turn signal) front tire rh. Crank case cover coolant reservoir rear brake fluid reservoir rear disk brake pillion step bar rear tire muffler rear winker (turn signal).

  • Page 13

    11 parts location rear cushion rear winker (turn signal) helmet holder (seat lock) drive chain side stand front cowl front brake disk front fender head light clutch lever rear view mirror main stand.

  • Page 14

    12 meter reading and usage engine coolant temperature gauge adj button mode button neutral indicator mil indicator winker indicator speedo meter clock fuel gauge tachometer odo&trip indicator head light high-beam indicator.

  • Page 15

    ● ems(engine management system)is equipped with a self-diagnosis function in order to ensure that the engine control system is operation normally. ● if this function detects a malfunction in the system, the malfunction indicator lamp immediately operates. It gives the rider that malfunction has occu...

  • Page 16

    ● do not operate main switch key during operation. ● if the main switch key is placed on “off”or “lock”position, all electrical system will not function. ● never operate the main switch key during travel as it might cause unexpected accidents. ● if it is necessary to remove the main switch key, stop...

  • Page 17

    15 key number plate headlight switch headlight dimmer switch passing light control switch ● ●.

  • Page 18

    16 starter button horn button winker switch ● ●.

  • Page 19

    17 to lock the steering, turn the handlebars all the way to the left or right, turn the key to lock while pushing in. Remove the key. To unlock the steering, turn the key to off while pushing in. To remove the main seat, insert the ignition key into the seat lock. Turn the ignition key counterclockw...

  • Page 20

    18 ● ● brake lever adjuster ● the brake lever adjuster is device regulating a space between the handle grip and the brake lever to brake easily. 1. Push the brake forward. 2. Turn the adjuster and set up the most fitting location among numerals (1 to 4). 3. Be sure that the numeral is align with an ...

  • Page 21

    19 self inspections before operation ● ● ● ● ● ● ● ●.

  • Page 22

    20 check that the fluid level is above the lower level mark with the motercycle in an upright position. Brake fluid must be added to the reservoir whenever the fluid level begins to reach the lower level mark. 1. Remove the screws and master cylinder cap, diaphragm plate, and diaphragm. 2. Fill the ...

  • Page 23

    21 s s warning brake fluid may cause irritation. Avoid contact with skin or eyes. In case of contact, flush thoroughly with water and call a doctor if your eyes were exposed. Keep out of reach of chil- dren ● ● upper level mark lower level mark reservoir cap reservoir cap plate diaphragm.

  • Page 24

    22 cracks nail rock wear indicator location marking wear indicator (wear limit marking damage abnormal wear ● ● ●.

  • Page 25

    23 clutch adjustment may be reguired if the motorcycle stalls when shifting into gear or tends to creep; or if the clutch slips, causing acceleration to lag behind engine speed. Minor adjustments can be made with the clutch cable adjuster at the lever. Clutch lever free play:10~20mm 1. Loosen the lo...

  • Page 26

    24 the fuel tank capacity including the reserve supply is : 15 to open the fuel fill cap; 1. Insert the ignition key and turn it clockwise. 2. The cap is hinged and will lift up. 3. Do not overfill the tank. There should be no fuel in the filler neck. 4. After refueling, to close the fuel fill cap, ...

  • Page 27

    Check the engine oil level each day before riding the motorcycle. The level must be maintained between the upper and lower level marks on the oil level gauge. 1. Start the engine and let it idle for a few minutes. 2. Stop the engine and put the motorcycle on its main stand on level ground. 3. After ...

  • Page 28

    26 sit squarely on the seat and check to see if you have a good view behind the vehicle by looking at the rear view mirrors. Also check for dirt and damage on the rear view check to see if there is any dirt or damage to the license plate. Also check to see if the license plate is firmly secured to t...

  • Page 29

    Always follow the proper starting procedure described below. This motorcycle is equipped with a side stand ignition cut-off system. The engine cannot be started if the side stand is down, unless the transmission is in neutral. If the side stand is up, the engine can be started in neutral or in gear ...

  • Page 30

    28 it is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up (starting problems even when there is sufficient fuel in the fuel tank may be an indication of a plugged fuel hole). When this happens, do not rotate th...

  • Page 31

    29 1. After the engine has been warmed up, the motorcycle is ready for riding. 2. While the engine is idling, pull in the clutch lever and depress the gearshift pedal to shift into 1st (low) gear. 3. Slowly release the clutch lever and at the same time gradually increase engine speed by opening the ...

  • Page 32

    1. After stopping the vehicle, shift the transmission into neutral, turn the fuel cock off, turn the ignition switch off and remove the key. 2. Put the vehicle on main stand and park on level ground in places free of traffic. 3. Use the side stand to support the vehicle while parked. 4. Turn the han...

  • Page 33

    31 the required maintenance schedule specifies how often you should have your motorcycle served, and what things need attention. It is essential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control performance. These instructions are bas...

  • Page 34

    32 coolant check.

  • Page 35

    Brake fluid i i i i r note( 3) brake shoe / pad wear i i i i i brake system i i i i i brake stop switch i i i i i headlight adjustment i i i i i suspension i i clutch i i i i i side stand i i i i bolts, nuts, fasteners i i i wheels / tires i i i i i steering handle bearing i i i i i item frequency o...

  • Page 36

    , , 34 ● ● ● ● ● ● ● the frame number is stamped on the left side of the steering head. ● the engine number is stamped on under of the left crankcase. Vjqrufe qppppq frame number engine number vin plate location frame number, engine number vin plate is located on the pipe of rh. Engine hanger under ...

  • Page 37

    35 ● ● ● ● ● ● ● ● ● ● ● ● ● ● adjuster.

  • Page 38

    36 when the element becomes dirty, there will be greater intake resistance, resulting in decreased power output and increased fuel consumption. The air cleaner should be serviced at regular intervals (page 32). Service more frequently when riding in dusty areas. 1. Remove the front seat (page 17) 2....

  • Page 39

    37 vj125e 1000017 1.35 1.3 1.5 1.5 ● ● ● ● ● ● ● ● ● ● ● ● oil level gauge upper level lower level oil level gauge upper level lower level oil filter screen spring oil filter screen oil drain bolt.

  • Page 40

    If electrode is stained or plug gap is not right, satisfactory spark is not produced. Recommended plug : -standard : cr9eh-9 1. Remove the spark plug cover to remove the spark plug. 2. Disconnect the spark plug cap from the spark plug. 3. Clean any dirt from around the spark plug base. Remove the sp...

  • Page 41

    39 ● ● ● ● ● ● 25~35 mm 25~35 mm.

  • Page 42

    40 drive chain slack should be checked and adjusted, if necessary, every 1,000km. When operated at sustained high speeds or under conditions of frequent rapid acceleration, the chain may requir more frequent adjustment. 1. Place the motorcycle on its main stand with the transmission in neutral and t...

  • Page 43

    41 brake pad wear depends upon the severity of usage, the type of riding, and road conditions. (generally, the pads will wear faster on wet and dirty roads.) maintenance interval. (page 33) [front/rear brake] check the cutout in each pad. If either pad is worn to the cutout, replace both pads as a s...

  • Page 44

    42 erect main stand and place motorcycle in upright position on level ground. Check the spring for damage or loss of tension and the side stand assembly for freedom of movement. Check the side stand ignition cut-off system; 1. Put the side stand up. 2. Start the engine. 3. Lower the side stand. Side...

  • Page 45

    43 warning battery acid is poisonous and corrosive. Avoid contact with eyes, skin, clothing, and painted surfaces. If battery acid comes in contact with any of these, flush immediately with large amounts of water. If acid contacts the eyes or skin, get medical attention. Keep out of reach of childre...

  • Page 46

    44 if the battery terminal is polluted, or in rust, separate battery and clean it. Battery terminal in rust with white powder should be cleaned with warm water. In case of serious rust of battery terminal, disassemble the battery cord and grind it with wirebrush or sandpaper. ● ● fuse replacement tu...

  • Page 47

    45 ● if the fuse immediately becomes severed after being changed with the new one, check another problem of the electric system. Contact to daelim service center. Edcba fuse a 30a charging, combi s/w, regulator, ecu fuse b 15a winker relay, meter lighting, horn, headlight (lo/hi), front/rear stop sw...

  • Page 48

    46 be sure to turn the ignition switch off when replacing the bulb. Do not use bulbs other than that specified. After installing a new bulb, check that the light operates properly. Bulb replacement w arning w w w arning the light bulb becomes very hot while the light bulb becomes very hot while the ...

  • Page 49

    47 [position light bulb] 1. Pull the position light socket and remove it. 2. Pull out the bulb without turning 3. Install a new bulb in the reverse order of removal. Position light bulb : 12v 5w [stop/taillight bulb] 1. Loosen the screws and remove the taillight lens. 2. Slightly press down on the b...

  • Page 50

    48 [winker bulb] 1. Loosen the screw and remove the winker lens. 2. Slightly press down on the bulb and turn it counterclockwise. 3. Install a new bulb in the reverse order of removal. Front winker bulb : 12v10wx2 1. Loosen the screw and remove the winker lens. 2. Slightly press down on the bulb and...

  • Page 51

    49 a rubber part is assembled on the cable to protect the inner cable. Make sure that this part is placed firmly around the correct part of the cable. When washing the car, do not directly spray water on to the rubber part is dirty, use a dry cloth to clean this area. Cable rubber part rubber (norma...

  • Page 52

    50 extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, necessary repairs should be made before storing the motorcycle; otherwise, these repairs may be forgotten by the time the motorcycle is re...

  • Page 53: Safe Driving

    Performing daily inspection putting on the protective gears (helmet, glove, goggles, etc.) bringing the driver's licence determinating the path to the desired destination 51 preparation before driving safe driving ● ● ● ●.

  • Page 54: Driving Method

    52 the appropriate driving position is most important thing to driving safely. Eyes : look at the front direction widely. Shoulders : relieve the tension. Arms : relieve the tension and bend arms to inside and let them act as the spring. Hands : grip the handle the position away from the inside end ...

  • Page 55

    53 secure the safe distance. Drive protectively. Do not obstruct the traffic. Do not drive on the pedestrian way or walkway. Drive on the left driveway when passing away. Make sure that you can apply the brake anytime. Always apply the brake when stopping temporarily. Do not drive excessively long d...

  • Page 56

    54 prior to starting always look around to avoid accident. Get on the vehicle after pulling back the stand. Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Starting caution return the side stand to its original position. Keep dri...

  • Page 57: Turning Method

    The basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the curved...

  • Page 58

    The basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, so d...

  • Page 59

    This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. Howeve...

  • Page 60

    Do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle. It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle. Precaut...

  • Page 61: Braking Method

    59 vehicle is braked using friction between road surface and tires. Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, vehicle does not stop immediately after applying the brake. Basic principle of brake (...

  • Page 62

    60 turn the throttle grip to its original position and decelerate using the engine brake. Erect the vehicle straight. Brake using both front and rear brakes. Vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. The impac...

  • Page 63

    61 memo :.

  • Page 64: Wiring Diagram

    15 15 15 fuse fusea fuseb fusec lightrelay speed/tacho/fuel meter charging, comb. S w. Ecu, fue l pumprelay ign coil, e cu, o2 se nsor stop light , mil fr./rr. S top s w. Reg. Rectifier (15a) d sb ignitioncontrol unit 12v 10w lh. Rr winker g fuse 10 fan motor pos hea w/ y p/ r fr.Stop sw. Winker rel...

  • Page 65

    63 brown isa injector fuel pump relay shield wire 29 b/y 32 b/w b/ 33 40 v /y /y - cps o2 sensor - l/b 24 10 1 g spark plu g 18 gr/b tw a 1 tps position gear 38 p/r g/r 5.

  • Page 66

    Memo :.

  • Page 67: Important Notice

    2009. 09 printed 2009. 09 publication no copy welcome thank you for purchasing an daelim vehicle. We hope you enjoy safe riding. Operator and passenger this motorcycle is designed to carry the operator and one passenger. Attempting to change the pre-set maximum speed may cause danger and will void t...

  • Page 68: Owner S Manual

    Om61-0909-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.