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- S-FIVE -
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DAELIM S-FIVE - Manual
Summary of S-FIVE -
Page 1
Om43-0103-01e owner's manual head office (factory) #58, sung san-dong, chang won, kyungnam, korea tel : (82-55) 239-7000 fax : (82-55) 239-7524.
Page 2: Contents
Specification ································ 3 operation instruction ··················· 4 safety precautions ······················ 4 prior to starting vehicle ················· 5 correct attire ···························· 5 operation ································· 6 cargo ···················...
Page 3
2 license plate inspection ·················· 30 regular inspection ······················ 31 regular inspection schedule ············· 31 simple maintenance ······················· 33 brake lever adjustment ·················· 33 rear brake shoe inspection ··············· 34 replenishing brake fluid...
Page 4: Specification
3 length ×width×height(mm) wheel base(mm) ground clearance(mm) seat height(mm) dry weight(kgf) passenger engine type piston displacement(cc) bore and stroke(mm) starting system transmission type 1,795 ×698×1,114 1,260 131 765 94 2 air cooled 2 stroke 49.5 39.0 ×41.4 start motor / kick v - matic igni...
Page 5: Operation Instruction
This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ●the photographs and drawings shown in this manual may differ...
Page 6
●read user's manual carefully. ●conduct maintenance checks prior to operation. ●always maintain vehicle in clean status and carry out specified maintenance checks. ●make sure to stop engine and stay away from fire when fueling. ●exhaust gas contains harmful substance such as carbon monoxide. Start e...
Page 7
6 ●when carrying cargo, you must keep in mind that operating the vehicle, especially when turning, will be different. ●make sure not to overload the vehicle with goods as this can make the vehicle unstable during operation. Rear carrier maximum load : 3kg trunk maximum load : 10kg ●operators should ...
Page 8
7 caution ●only load cargo in or on designated areas as placing or fastening cargo to other areas can cause damage to the vehicle. ●do not place articles between the frame body cover and engine as this can burn the goods. ●do not place cloth-like materials in the area of the oil tank cap. If the hol...
Page 9
8 parts location fuel tank lid (beneath the seat) battery trunk tire muffler seat fuse back mirror front brake lever **sj-50 owners 02.11.5 5:29 pm 페이지8.
Page 10
9 rear brake lever headlight front cushion brake disk oil tank lid (beneath the seat) side stand main stand air cleaner element kick start pedal **sj-50 owners 02.11.5 5:29 pm 페이지9.
Page 11
Indicates driving speed. Maintain legal speed limits to ensure safe operation. Indicates total distance in kilometers travelled by the vehicle. The fuel gauge indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in th...
Page 12
1. On.... Starts engine. Key can not be pulled out. 2. Off....Stops engine. Key can be placed in or taken out of the main switch. 3. Lock....Locks handle bars. Key can be placed in or taken out of the main switch. 4. Open....When seat lock is released, key returns to its original position(off). Key ...
Page 13
12 the engine is started pressing this button when pressed in a state where the main switch key is placed to an on position and the brake lever is pulled. Put main switch key in “on” position and turn on headlight switch. High beam or low beam can be operated by the use of high/low beam switch. High...
Page 14
If this switch is turned on when the main switch is in an on position, the winker will operate. (r)....Used when making a right turn. (l)....Used when making a left turn. The horn is sounded if the horn button is pressed when the main switch is in an on position. When the hazard switch button is pre...
Page 15
When parking, make sure to lock handle bars to prevent theft of the vehicle. Turn the handle bars all the way to the left, and while pushing on the main switch key, turn the main switch to the lock postion. Unlocking is accomplished by simply turning the main switch to the off position. It can be lo...
Page 16
●the seat automatically locks when the seat is pushed in its downward position, ●lightly pull upward on the seat to make sure the seat has been properly locked. ●turn the main switch key from off to open to open the seat. ●there is a trunk under the seat. ●the seat is opened to gain access to the tr...
Page 17
There is a document storage area on the bottom of the seat. Store the owner’s manual and the maintenance notebook in this area. ●for ease in carrying bags and similar items, they should be hung from the bag holder which is fitted for this purpose. ●do not attempt to carry very heavy or bulky loads s...
Page 18
① squeeze tightly on the rear brake lever. ② move the brake lock lever in the direction of the arrow in the drawing and place it in the groove of the brake lever. ③ release your hand from the rear brake lever and the rear wheel will be locked. ① squeeze tightly on the rear brake lever and the lock l...
Page 19
●make sure to check the oil, gasoline, etc., before starting the engine. ●please ensure that the main stand is in a down position when starting the engine. ●drive with care for both safety reasons and longer vehicle life. ●for 1 month (or 1,000km) after pur- chasing the vehicle, drive moderatly avoi...
Page 20
●press the starter button without rotating the starter grip (opening the throttle). ●if the engine is hot and does not start after pressing the starter button for 3~4 seconds, rotate the throttle grip to 1/8~1/4 of a rotation and try again. This will allow easy starting ●it is possible that starting...
Page 21
20 when the engine is cold morning or winter or the vehicle has not been used for a long period of time, let the engine idle for a short period allow the engine to warm up. If engine cannot be started or vehicle does not move, check the followings. ●is there fuel in fuel tank? ●are you operating in ...
Page 22
Get on the vehicle. ●mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet planted on the ground squeeze tightly on the rear brake lever and the lock lever will be automatically released. Release the squeezing tension on the rear brak...
Page 23
●before entering traffic, use the correct turn signal to foreward other drivers of your intentions. Speed is controlled by the operation of the throttle grip. ● if the throttle grip is rotated........ The speed of the vehicle increases. Please rotate the throttle grip slowly. When climbing a hill, t...
Page 24
The brakes should never be suddenly applied and the handle bars should never be suddenly turned. ●sudden braking or turning can cause the vehicle to slide and tip over. ●it is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easi...
Page 25
24 after the vehicle has come to a complete stop. ●return the winker switch to the center position and turn the main switch to off. This will turn the engine off. Dismount on the left side and lower the main stand on a flat surface. ●be sure to park in an area that is free of traffic. Also, the vehi...
Page 26
25 self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents. Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time. Self inspections before operation should be performed on a d...
Page 27
26 check areas which caused for concern when last operating the vehicle. Lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play. No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system. Brake lever ...
Page 28
Check for an appropriate level of air pressure by examining how the tire sits on the ground. If you notice any abnormalities in the shape of the tire with regard to the area contacting the ground, use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level. Check ti...
Page 29
Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. ●if the fuel gauge needle indicates e mark (red portion), fill fuel tank with gasoline as soon as possible. Reserve fuel capacity : 1.7 ℓ ●release the seat lock by turning the main switch key off to open to ...
Page 30
29 if the oil is low, the oil warning indicator will turn on. Turn the main switch to on in order to check whether the oil warning indicator switches on. If it does, put oil in the oil tank. Start the engine and make sure the lights turn on. Also check to see if the lights are damaged or if there is...
Page 31
Sit squarely on the seat and check to see if you have a good view behind the vehicle by looking at the back mirrors. Also check for dirt and damage on the back mirrors. Check to see if there is any leaking fuel by thoroughly checking the fuel tank, hose, carburetor, etc. Check to see if there is any...
Page 32
31 carry out the self inspections before operation as described in this owner’s manual at each regular maintenance time. I: inspect and, clean, adjust, lubricate or replace if necessary r: replace l: lubricate c: clean fuel line i i i throttle operation i i i air cleaner c c c caution 2 spark plug i...
Page 33
32 brake shoe / pad wear i i i brake system i i i i brake stop switch i i i headlight adjustment i i i suspension i i i bolts, nuts, fasteners i i wheels / tires i i i steering handle bearing i i drive belt i i i weight roller i i slide piece i i item ★ ★ ★ ★ ★ ★★ ★★ ★★ ★★ ★★ frequency odometer read...
Page 34
The following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. Brake lever free play is adjusted by rotating the adjuster of the brake arm. After adjustment, check the brake lever to ens...
Page 35
After adjusting the brakes, check the wear of the brake shoe. While tightly squeezing the rear brake lever, if the “ △” mark of the brake arm is alined with the “ △” mark of the brake panel, this indicates that the brake shoe is worn. Please take the vehicle to a service center for repair. Rear brak...
Page 36
Visually check for fluid leaks or damage and, using a spanner, check joints and clamps for clearance. Also, check hose and pipe protective parts to see if they contact other parts when turning the handle bars or due to vibration when driving. Operate the brake lever to check the wear of the brake pa...
Page 37
36 if the oil is low, the oil warning indicator will turn on. Turn the main switch to on in order to check whether the oil warning indicator switches on. If it does, put oil in the oil tank. 1. Set vehicle on main stand in upright position on level ground. 2. Open the seat. 3. Turn the oil cap count...
Page 38
●start the engine and let it idle for a few minutes. ●stop the engine and put the motorcycle on its mainstand on level ground. ●remove the l. Crank case cover. ●remove the oil check bolt and make sure that the oil level is up to the lower edge of the bolt hole. ●if the level is low, release the tran...
Page 39
38 ① raise the front wheel off the ground by placing a support block under the engine. ② loosen the oval screw and remove the speedometer cable. ③ remove the front caliper assembly from the front fork by removing the fixing bolts. ④ loosen the axle nut. ⑤ withdraw the front wheel axle and remove the...
Page 40
① set vehicle on main stand in upright position on level ground. ② loosen the rear brake adjuster nut. ③ remove the muffler. ④ loosen the rear wheel axle nut. ⑤ remove the lock washer and the rear wheel. ⑥ install in the reverse order of removal. Rear axle nut torque : 6.0~8.0kgf · ·m ●erect main st...
Page 41
If electrode is stained or clearance is not right, satisfactory spark is not produced. Clean and make adjustment. ① loosen the special screw and remove the plug maintenance cover. ② remove the spark plug cap. ③ clean around the plug. ④ using a plug wrench, remove the plug. ⑤ clean plug with plug cle...
Page 42
●if you remove screw from battery box cover after putting floor panel met forward, you will find battery assem- bled. ●if the battery terminal is polluted, or in rust, separate battery and clean it. ●battery terminal in rust with white powder should be cleaned with warm water. ●in case of serious ru...
Page 43
Turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into 7a fuse. ●to change a fuse, first take off battery cover. Then, disconnect a “fuse connector” after opening a “fuse holder.” ●if the fuse immediately becomes severed after being changed with the ne...
Page 44
Be sure to turn the ignition switch off when replacing the bulb. Do not use bulbs other than that specified. After installing a new bulb, check that the light operates properly. [headlight bulb] ① put your hand under the front under cover and stretch it to the back of the headlight bulb. ② remove th...
Page 45
[winker bulb] ① loosen the 6 upper cover setting screws, and remove the front cover assembly. ② turn the winker bulb sockets counterclockwise, and remove it. ③ install a new bulbs in the reverse order of removal. ① press the winker lens groove and open the winker lens using plain screwdriver. ② slig...
Page 46
① loosen the 6 washer screws and remove the air cleaner case cover. ② inspect the air cleaner element. ③ install in the reverse order of removal. ●clean the air cleaner element in clean oil, squeeze excess oil, and then, wra- pping it in a dry cloth, squeeze it again. ●make sure all excess oil remov...
Page 47
46 a rubber part is assembled on the cable to protect the inner cable. Make sure that this part is placed firmly around the correct part of the cable. When washing the car, do not directly spray water on to the rubber part is dirty, use a dry cloth to clean this area. ●make sure to stop the engine p...
Page 48
●remove the battery. Store in an area protected from freezing temperatures and direct sunlight. Slow charge the battery once a month. ● w ash and dry the motorcycle. Wax all painted surfaces. ●inflate the tires to their recommended pressures. Place the motorcycle on blocks to raise both tires off th...
Page 49: Safe Driving
48 ● performing daily inspection ● putting on the protective gears (helmet, glove, goggles, etc.) ● bringing the driver's licence ● determinating the path to the desired destination fuel, protective gears safe driving driver's licence performing daily inspection preparation before driving **sj-50 ow...
Page 50: Driving Method
The appropriate driving position is most important thing to driving safely. ① eyes : look at the front direction widely. ② shoulders : relieve the tension. ③ arms : relieve the tension and bend arms to inside and let them act as the spring. ④ hands : grip the handle the position away from the inside...
Page 51
① eyes : look at the front direction widely. ② shoulders : relieve the tension. ③ arms : relieve the tension and bend arms to inside and let them act as the spring. ④ hands : grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation o...
Page 52
● secure the safe distance. ● drive protectively. ● do not obstruct the traffic. ● do not drive on the pedestrian way or walkway. ● drive on the left driveway when passing away. ● make sure that you can apply the brake anytime. ● always apply the brake when stopping temporarily. ● do not drive exces...
Page 53
Prior to starting always look around to avoid accident. ① lock the rear brake with the main stand erected. ② start the engine using the cell or kick. ③ pull back the main stand. ④ get on the vehicle. ⑤ release the brake lock lever by pull the rear brake lever strongly. ⑥ start driving slowly after t...
Page 54
53 ① get on the vehicle after pulling back the stand. ② start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Caution ●return the side stand to its original position. ●keep driving without doing this may cause turnover accident. **sj-5...
Page 55: Turning Method
54 the basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the cur...
Page 56
55 the basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motor cycle and driver in a line. This position is the most natural and exact, ...
Page 57
56 this is a turning position with motor cycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. Ho...
Page 58
57 do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle > it is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle prec...
Page 59: Braking Method
58 ● vehicle is braked using friction between road surface and tires. ● braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, vehicle does not stop immediately after applying the brake. Basic principle of bra...
Page 60
59 ● turn the throttle grip to its original position and decelerate using the engine brake. ● erect the vehicle straight. ● brake using both front and rear brakes. ·vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. Th...
Page 61: Wiring Diagram
60 lg relay l/y b/y b/w b/r 30w 5.9 5w 6.7 g/b auto b/r l/y r/w r/w acg y g l/y b/r w unit b/s cdi w reg/rec start g/y y/r r r/w g/b g g r y g/b g/b y g w y y g y/w g g y/w fuel l/w g unit spark plug color comb ground/marking light green sky blue y r w g l b orange o yellow white green red blue gray...
Page 62
Memo : **sj-50 owners 02.11.5 5:31 pm 페이지61.
Page 63
Memo : **sj-50 owners 02.11.5 5:31 pm 페이지62.
Page 64
Memo : **sj-50 owners 02.11.5 5:31 pm 페이지63.
Page 65
Memo : **sj-50 owners 02.11.5 5:31 pm 페이지64.
Page 66
O ow wn neer r’ ’ss m maan nu uaall 2001. 3. Printed 2001. 3. Publication no copy 도큐멘트1 02.11.5 5:41 pm 페이지1.