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DAELIM S4 four Owner's Manual - Contents

Other manuals for S4 four: Service Manual

Summary of S4 four

  • Page 1

    Om70-0911-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.

  • Page 2: Important Notice

    2009. 11 printed 2009. 11 publication no copy welcome thank you for purchasing an daelim vehicle. We hope you enjoy safe riding. Operator and passenger this motorcycle is designed to carry the operator and one passenger. Attempting to change the pre-set maximum speed may cause danger and will void t...

  • Page 3: Contents

    Specification operation instruction safety precautions prior to starting vehicle operation correct attire cargo attachment modification muffler parts location meter reading and usage meter vin information and location frame number, engine number vin plate location switch operation main switch start ...

  • Page 4

    Maintenance maintenance schedule maintenance precautions the adjustment of free play of rear brake lever checking the rear brake shoe brake hose, pipe leakage, damage, assembly state brake pad wear changing engine oil transmission oil inspection spark plug battery inspection fuse replacement air cle...

  • Page 5: Specification

    3 specification length×width×height(mm) wheel base(mm) seat height(mm) dry weight(kgf) passenger engine type piston displacement(cc) bore and stroke(mm) starting system 1,790×680×1,110 1,265 766 88 2 air cooled 4 stroke 2valve 49.6 39×41.5 start motor / kick ignition system battery capacity c.D.I 12...

  • Page 6: Operation Instruction

    This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ●the photographs and drawings shown in this manual may differ...

  • Page 7

    ●read user's manual carefully. ●conduct maintenance checks prior to operation. ●always maintain vehicle in clean status and carry out specified maintenance checks. ●make sure to stop engine and stay away from fire when fueling. ●exhaust gas contains harmful substance such as carbon monoxide. Start e...

  • Page 8

    ●always make sure to wear helmet for safety. Wear gloves and safety goggles. ●do not wear uniforms which might hinder operation. It is dangerous if the uniform is caught by brake lever or by the rotating part of drive chain. ●many automobile/motorcycle accidents happen because the automobile driver ...

  • Page 9

    ●when carrying cargo, you must keep in mind that operating the motorcycle, especially when turning, will be different. ●make sure not to overload the motorcycle with goods as this can make the motorcycle unstable during operation. ●except designated attachment by daelim motor co., ltd., don't attach...

  • Page 10

    8 fr. Brake disk parts location main stand battery cover brake caliper muffler seat rear carrier speedometer fr. Brake lever fr. Tire rr. Tire fr. Winker (turn signal) side reflector rr. Winker (turn signal).

  • Page 11

    9 parts location headlight fr. Fender fr. Cushion rr. Cushion side stand kick start fr. Tire rr. Brake lever seat bag holder rear combi. Light rr. Winker air cleaner.

  • Page 12

    Indicates driving speed. Maintain legal speed limits to ensure safe operation. Indicates total distance in kilometers travelled by the vehicle. The fuel meter indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in th...

  • Page 13

    11 frame number, engine number vin plate location vin information and location frame number ●the frame number, engine number are needed when registering your motocycle. ●they may also be required by your dealer when ordering replacement parts. ●record the numbers along with the vehicle license plate...

  • Page 14

    1. On.... Starts engine. Key can not be pulled out. 2. Off....Stops engine. Key can be placed in or taken out of the main switch. 3. Lock....Locks handle bars. Key can be placed in or taken out of the main switch. 4. Open....When seat lock is released, key returns to its original position(off). Key ...

  • Page 15

    Put main switch key in “on” position and turn on headlight switch. High beam or low beam can be operated by the use of dimmer switch. High beam ...... Use when needing extra light. Low beam ...... Use when other vehicles are present, in the city, etc. If this switch is turned on when the main switch...

  • Page 16

    The horn is sounded if the horn button is pressed when the main switch is in an on position. To lock the steering, turn the handlebars all the way to the left, turn the key to lock while pushing in. Remove the key. To unlock the steering, turn the key to the off position. The seat automatically lock...

  • Page 17

    15 ●there is a trunk under the seat. ●the seat is opened to gain access to the trunk by using the main switch key on the seat lock. Trunk maximum load:10kg ●store small notebook and stuffs in this area. ●for ease in carrying bags and similar items, they should be hung from the bag holder which is fi...

  • Page 18

    16 ●make sure to check the oil, gasoline, etc., before starting the engine. ●please ensure that the main stand is in a down position when starting the engine. ●drive with care for both safety reasons and longer vehicle life. ●for 1 month (or 1,000km) after pur- chasing the vehicle, drive moderatly a...

  • Page 19

    17 ●if the engine is hot and does not start after pressing the starter button for 3~4 seconds, rotate the throttle grip to 1/8~1/4 of a rotation and try again. This will allow easy starting ●it is possible that starting will be more difficult if the vehicle has not been used for a long period of tim...

  • Page 20

    18 fold the main stand. ●push the vehicle forward to fold the main stand and make sure that the brake lever does not become released during this operation. Get on the vehicle. ●mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet pla...

  • Page 21

    19 ●before entering traffic, use the correct turn signal to foreward other drivers of your intentions. Speed is controlled by the operation of the throttle grip. ● if the throttle grip is rotated........ The speed of the vehicle increases. Please rotate the throttle grip slowly. When climbing a hill...

  • Page 22

    The brakes should never be suddenly applied and the handle bars should never be suddenly turned. ●sudden braking or turning can cause the vehicle to slide and tip over. ●it is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easi...

  • Page 23

    21 after the vehicle has come to a complete stop. ●return the winker switch to the center position and turn the main switch to off. This will turn the engine off. Dismount on the left side and lower the main stand on a flat surface. ●be sure to park in an area that is free of traffic. Also, the vehi...

  • Page 24

    22 self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents. Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time. Self inspections before operation should be performed on a d...

  • Page 25

    23 lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play. No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system. Brake lever free play: 10~20mm this is checked by placing the vehicle on its main ...

  • Page 26

    24 ●open the key cover on fuel tank cap, and turn the key clockwise to remove the cap. ●fill the tank with gasoline until it reaches the bottom of the level plate. ●press the cap firmly, and pull out the main key. Check for an appropriate level of air pressure by examining how the tire sits on the g...

  • Page 27

    25 cracks abnormal wear check tire tread and sides for cracks and damage. Check tire tread for signs of abnormal wear. Check tire tread and sides for nails, rocks, etc. That might have become wedged in the tire. ●check the wear indicator (wear limit marking) to see if there is an insufficient amount...

  • Page 28

    26 check the engine oil level each day before riding the motorcycle. The oil level must be maintained between the upper and lower level marks on the sight-glass ●stand the motorcycle on the main stand on level ground. ●start the engine and let it idle for approximately 2~3 minutes. ●check the engine...

  • Page 29

    27 turn a main switch “on”. Check the lamp for proper operation (front/rear and right/left) and sound by operating the switch, and also a lens for damage or contamination. Turn a main switch “on”. Check a stop lamp for proper operation by operating the front wheel and the rear wheel brakes, and also...

  • Page 30

    (1) loosen 2 tapping screws to disassemble tail light lens. (2) press a bulb with a light force and rotate it to counterclockwise to disassemble it. (3) replace it with new bulb. Apply reverse order of disassembly for assembly. Tail/stop light bulb : 12v 21/5w front winker bulb (1) press a bulb with...

  • Page 31

    29 ●the required maintenance schedule specifies how often you should have your motorcycle served, and what things need attention. It is essential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control performance. ●these instructions are b...

  • Page 32

    30 perform the self inspections before operation at each scheduled maintenance period. I: inspect and, clean, adjust, lubricate or replace if necessary r: replace l: lubricate c: clean maintenance schedule i i i i i r r r r r i i i i i c c c c i i i i i i i i i i r r r r r c c c c c i i r i i i i i ...

  • Page 33

    31 item ★ ★ ★ ★ ★ ★ ★ ★★ ★★ frequency odometer reading(note 1) remark notes : (1) at higher odometer readings, repeat at the frequency interval established here. (2) service more frequently when riding in unusually wet or dusty areas. (3) replace every 2 years, or at indicated odometer interval, whi...

  • Page 34

    32 the following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. Adjust the free play with the adjuster on the brake qrm. By turning the adjuster in order to adjust. After adjustment, g...

  • Page 35

    33 ●check that the fluid level is above the lower level mark with the motorcycle in an upright position. ●brake fluid must be added to the reservoir whenever the fluid level begins to reach the lower level mark. 1. Remove the screw revet of fluid mainternace lid. 2. Clean dust and other foreign mate...

  • Page 36

    34 changing engine oil brake hose, pipe leakage, damage, assembly state brake pad wear visually check for fluid leaks or damage and, using a spanner, check joints and clamps for clearance. Also, check hose and pipe protective parts to see if they contact other parts when turning the handle bars or d...

  • Page 37

    35 check the oil level gauge, and add the engine oil until it reaches the specified level. (between max and min) [when replacing the oil drain bolt] 1. Stop the engine, place a vessel under the engine, remove the oil drain bolt, and drain the oil. 2. Clean the oil drain bolt washer. 3. Install the o...

  • Page 38

    36 ●start the engine and let it idle for a few minutes. ●stop the engine and put the motorcycle on its mainstand on level ground. ●check to see if transmission oil leaks out of the transmission case. ●fill the recommended oil when you need. Recommended oil : sae80w-90 transmission oil capacity : 0.1...

  • Page 39

    37 if electrode is stained or clearance is not right, satisfactory spark is not produced. Clean and make adjustment. ●remove the spark plug cap. ●clean around the plug. ●using a plug wrench, remove the plug. ●clean plug with plug cleaner. ●check electrode for wear and corrosion. If the ends become r...

  • Page 40

    38 loosen 2 screws and remove the battery cover, you can find the battery. If the battery terminal is polluted or in-rust, separate battery and clean it. ●battery terminal in rust with white powder should be cleaned with warm water. ●in case of serious rust of battery terminal, disassemble the batte...

  • Page 41

    39 turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into a fuse with same capacity.(15a) ●fuse is installed in fuse holder around the battery. ●to change a fuse, first take off fuse holder. Then, remove the disconnected fuse, and insert the reserved f...

  • Page 42

    40 ① loosen the 7 tapping screws and air cleaner case cover. ② inspect the air cleaner element. ③ if the air cleaner element is excessively dirt or damaged, replace it with a new one. Air cleaner element inspection caution ● if the air cleaner element is inadequately assembled, dust and other waste ...

  • Page 43

    41 ●erect main stand and place vehicle in upright position on level ground. ●check the spring for damage or loss of tension and the side stand assembly for freedom of movement. ●check the side stand ignition cut-off system; ① put the side stand up. ② start the engine. ③ lower the side stand. The eng...

  • Page 44

    42 ●make sure to stop the engine prior to car washing. ●be careful not to allow water to enter the muffler during the washing.Water inside the muffler may cause an improper engine starting or rust occurrence. ●do not let water get inside the braking system during the washing, as water inside the bra...

  • Page 45: Safe Driving

    43 ● performing daily inspection ● putting on the protective gears (helmet, glove, goggles, etc.) ● bringing the driver's licence ● determinating the path to the desired destination preparation before driving safe driving driver ’ s licence performing daily inspection fuel, protective gears.

  • Page 46

    44 the appropriate driving position is most important thing to driving safely. ① eyes : look at the front direction widely. ② shoulders : relieve the tension. ③ arms : relieve the tension and bend arms to inside and let them act as the spring. ④ hands : grip the handle the position away from the ins...

  • Page 47

    45 taking pose of fellow passenger ① hands: hold the rear grip. ② feet and knees: put the feet on pillion step, and adhere the knees closely to body. ① ② warning ● the fellow passenger doesn’t hold the rear grip or put the step on the pillion step, it may lead death or serious injury due to falling ...

  • Page 48

    46 ● secure the safe distance. ● drive protectively. ● do not obstruct the traffic. ● do not drive on the pedestrian way or walkway. ● drive on the left driveway when passing away. ● make sure that you can apply the brake anytime. ● always apply the brake when stopping temporarily. ● do not drive ex...

  • Page 49

    47 prior to starting always look around to avoid accident. ① get on the vehicle after pulling back the stand. ② start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Starting caution ● return the side stand to its original position. Ke...

  • Page 50: Turning Method

    48 the basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the cur...

  • Page 51

    49 the basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, s...

  • Page 52

    50 this is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. How...

  • Page 53

    51 do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle. It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle. Prec...

  • Page 54: Braking Method

    52 ● vehicle is braked using friction between road surface and tires. ● braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, vehicle does not stop immediately after applying the brake. Basic principle of bra...

  • Page 55

    53 ● turn the throttle grip to its original position and decelerate using the engine brake. ● erect the vehicle straight. ● brake using both front and rear brakes. ·vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. Th...

  • Page 56: Wiring Diagram

    54 wiring diagram (12v 10w) b/r lh. Rr. Winker c.D.I. Unit g/ l com b s/w m g/ y.

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    55 memo :.

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  • Page 67: Important Notice

    2009. 11 printed 2009. 11 publication no copy welcome thank you for purchasing an daelim vehicle. We hope you enjoy safe riding. Operator and passenger this motorcycle is designed to carry the operator and one passenger. Attempting to change the pre-set maximum speed may cause danger and will void t...

  • Page 68: Owner S Manual

    Om70-0911-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.