Daewoo CIELO EURO III Manual

Summary of CIELO EURO III

  • Page 1

    Daewoo t-154 bl2,3 section 1 engine cielo euro iii section 1a general engine information table of contents diagnosis 1a-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compression test 1a-1 . . . . . . . . . . . . . . . . . . . . . . . . . Oil pressure test 1a-2 . . . . . . . . ....

  • Page 2

    1a – 2 general engine information daewoo t-154 bl2,3 oil pressure test ÜÜÜÜ ÜÜÜÜ step ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ action ÜÜÜÜÜ ÜÜÜÜÜ value(s) ÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜ yes ÜÜÜÜÜÜ ÜÜÜÜÜÜ no 1 is low or no oil pressure indicated? – go to step 2 system ok 2 check the oil level in the crankcase. Is the le...

  • Page 3

    General engine information 1a – 3 daewoo t-154 bl2,3 oil pressure test (cont’d) ÜÜÜÜ ÜÜÜÜ step ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ action ÜÜÜÜÜ ÜÜÜÜÜ value(s) ÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜ yes ÜÜÜÜÜÜ ÜÜÜÜÜÜ no 20 inspect the bearing clearances. Are the bearing clearances more than the specified values? Crankshaft...

  • Page 4

    1a – 4 general engine information daewoo t-154 bl2,3 3. Direct the light toward the suspected area. The dyed fluid will appear as a yellow path leading to the source. Repairing the leak once the origin of the leak has been pinpointed and traced back to its source, the cause of the leak must be deter...

  • Page 5

    General engine information 1a – 5 daewoo t-154 bl2,3 heavy knock hot with torque applied ÜÜÜÜ ÜÜÜÜ step ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ action ÜÜÜÜÜ ÜÜÜÜÜ value(s) ÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜ yes ÜÜÜÜÜÜ ÜÜÜÜÜÜ no ÜÜÜÜ ÜÜÜÜ 1 ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ is there a heavy knock when the engine is hot a...

  • Page 6

    1a – 6 general engine information daewoo t-154 bl2,3 light knock hot ÜÜÜÜ ÜÜÜÜ step ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ action ÜÜÜÜÜ ÜÜÜÜÜ value(s) ÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜ yes ÜÜÜÜÜÜ ÜÜÜÜÜÜ no ÜÜÜÜ ÜÜÜÜ 1 ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ is there a light knock when the engine is hot? ÜÜÜÜÜ ÜÜÜÜÜ – ÜÜÜÜÜÜ...

  • Page 7

    General engine information 1a – 7 daewoo t-154 bl2,3 knocks at idle hot ÜÜÜÜ ÜÜÜÜ step ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ action ÜÜÜÜÜ ÜÜÜÜÜ value(s) ÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜ yes ÜÜÜÜÜÜ ÜÜÜÜÜÜ no 1 does the engine knock at idle when hot? – go to step 2 system ok 2 inspect the drive belts. Are the belts loos...

  • Page 8

    1a – 8 general engine information daewoo t-154 bl2,3 noise diagnosis main bearing noise ÜÜÜÜ ÜÜÜÜ step ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ action ÜÜÜÜÜ ÜÜÜÜÜ value(s) ÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜ yes ÜÜÜÜÜÜ ÜÜÜÜÜÜ no 1 are dull thuds or knocks heard with every engine revolution? – go to step 2 system ok 2 check ...

  • Page 9

    General engine information 1a – 9 daewoo t-154 bl2,3 piston noises ÜÜÜÜ ÜÜÜÜ step ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ action ÜÜÜÜÜ ÜÜÜÜÜ value(s) ÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜ yes ÜÜÜÜÜÜ ÜÜÜÜÜÜ no 1 are any of the following noises heard: a sharp double knock when the engine is idling, a light ticking with no load...

  • Page 10

    1a – 10 general engine information daewoo t-154 bl2,3 valve mechanism or valve train noises ÜÜÜÜ ÜÜÜÜ step ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ action ÜÜÜÜÜ ÜÜÜÜÜ value(s) ÜÜÜÜÜÜÜ ÜÜÜÜÜÜÜ yes ÜÜÜÜÜÜ ÜÜÜÜÜÜ no 1 is a light tapping sound heard from the engine? – go to step 2 system ok 2 inspect the val...

  • Page 11: General Information

    General engine information 1a – 11 daewoo t-154 bl2,3 general information cleanliness and care an automobile engine is a combination of many ma- chined, honed, polished and lapped surfaces with toler- ances that are measured in the ten-thousandths of an inch. When any internal engine parts are servi...

  • Page 12: Blank

    Daewoo t-154 bl2,3 blank.

  • Page 13: Section 1B

    Daewoo t-154 bl2,3 . Section 1b sohc engine mechanical caution: disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal inju...

  • Page 14: Specifications

    1b – 2 sohc engine mechanical daewoo t-154 bl2,3 specifications engine specifications application description (manual and automatic) general data: engine type 4 cylinder (in-line) displacement: 1.5 sohc 1 498 cm 3 (91.44 in 3 ) bore stroke: 1.5 sohc 76.5 x 81.5 mm (3.01 in. X 3.21 in.) compression r...

  • Page 15

    Sohc engine mechanical 1b – 3 daewoo t-154 bl2,3 engine specifications (cont’d) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ application ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ description (manual and automatic) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ bearing od: ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ...

  • Page 16

    1b – 4 sohc engine mechanical daewoo t-154 bl2,3 fastener tightening specifications application n m lb-ft lb-in a/c compressor hose assembly retaining bolt 33 24 – a/c compressor mounting bolts 27 20 – a/c compressor mounting bracket bolts 50 37 – air filter housing bolts 8 – 71 alternator adjusting...

  • Page 17: Special Tools

    Sohc engine mechanical 1b – 5 daewoo t-154 bl2,3 fastener tightening specifications (cont’d) application n m lb-ft lb-in intake manifold support bracket retaining bolts 22 16 – lower timing belt cover bolts 10 – 89 oil pan retaining bolts 10 – 89 oil pan drain plug 55 41 – oil pressure switch 40 30 ...

  • Page 18

    1b – 6 sohc engine mechanical daewoo t-154 bl2,3 special tools table (cont’d) a102b152 km -26 3 -b engine assembly support fixture a102b153 km-427 piston pin service set a102b154 mkm-571-b gauge a102b155 km-253 valve guide reamer a102b155 km-254 valve guide reamer a102b155 km-255 valve guide reamer ...

  • Page 19

    Sohc engine mechanical 1b – 7 daewoo t-154 bl2,3 special tools table (cont’d) a102b158 km-419 distance gauge a102b160 km-635 crankshaft rear oil seal installer a102b159 mkm-412 engine overhaul stand a202b005 km-498-b pressure gauge a102b161 km-470-b angular torque gauge a102c155 j-36972 crankshaft r...

  • Page 20: Component Locator

    1b – 8 sohc engine mechanical daewoo t-154 bl2,3 component locator upper end a402b001.

  • Page 21

    Sohc engine mechanical 1b – 9 daewoo t-154 bl2,3 1 wiring bracket 2 bolt 3 bolt 4 cap, bayonet joint 5 seal, bayonet cap 6 valve cover 7 bolt 8 throttle position sensor 9 idle air control valve 10 throttle body 11 throttle body gasket 12 nut 13 engine coolant temperature sensor 14 intake manifold 15...

  • Page 22

    1b – 10 sohc engine mechanical daewoo t-154 bl2,3 lower end a202b006.

  • Page 23

    Sohc engine mechanical 1b – 11 daewoo t-154 bl2,3 1 piston ring seat 2 piston 3 piston pin 4 connecting rod 5 connecting rod bearing set 6 connecting rod bolt 7 oil level gauge stick 8 gauge stick tube 9 connecting piece 10 oil filter 11 camshaft pulley bolt 12 washer 13 camshaft gear 14 rear cover ...

  • Page 24: Maintenance And Repair

    1b – 12 sohc engine mechanical daewoo t-154 bl2,3 a402b002 maintenance and repair on-vehicle service valve cover removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the breather tube from the valve cover. A402b003 3. Remove the eight bolts from the valve cover. 4. Remove the va...

  • Page 25

    Sohc engine mechanical 1b – 13 daewoo t-154 bl2,3 a402b002 3. Connect the breather tube to the valve cover. 4. Connect the negative battery cable. Cylinder head and gasket tools required j-42492 timing belt adjuster km-470-b angular torque gauge removal procedure 1. Remove the fuel pump fuse. 2. Sta...

  • Page 26

    1b – 14 sohc engine mechanical daewoo t-154 bl2,3 a102b092 9. Disconnect the electronic ignition (ei) system igni- tion coil connector. 10. Disconnect the oxygen (o 2 ) sensor connector. 11. Disconnect the fuel injector harness connectors. A102b016 12. Disconnect the idle air control (iac) valve con...

  • Page 27

    Sohc engine mechanical 1b – 15 daewoo t-154 bl2,3 a102b003 19. Remove the upper timing belt cover bolts. 20. Remove the upper timing belt cover. A102b004 21. Align the camshaft gear timing mark to the notch in the rear timing belt cover. A102b006 22. Remove the right front wheel. Refer to section 2e...

  • Page 28

    1b – 16 sohc engine mechanical daewoo t-154 bl2,3 a102b005 25. Remove the alternator drive belt. 26. Remove the power steering pump pulley bolts, if equipped. 27. Remove the power steering pump pulley, if equipped. A402b009 28. Disconnect the fuel return line at the fuel pressure regulator. 29. Disc...

  • Page 29

    Sohc engine mechanical 1b – 17 daewoo t-154 bl2,3 a102b114 33. Disconnect the upper radiator hose at the thermo- stat housing. 34. Disconnect the brake booster vacuum hose at the intake manifold. 35. Disconnect all of the necessary vacuum hoses. A102b008 36. Remove the crankshaft pulley bolt. 37. Re...

  • Page 30

    1b – 18 sohc engine mechanical daewoo t-154 bl2,3 a402b004 45. Disconnect the crankcase ventilation tube at the camshaft housing. A102b111 46. Remove the valve cover bolts. 47. Remove the valve cover and the valve cover gasket. Notice: take care to prevent any scratches, nicks or damage to the camsh...

  • Page 31

    Sohc engine mechanical 1b – 19 daewoo t-154 bl2,3 taa1f480 54. Disconnect the ignition wires at the spark plugs. 55. Remove the retaining nuts from the auxiliary catalyt- ic converter at the exhaust manifold flange. A102b119 56. Disconnect the heater inlet hose at the coolant dis- tributor. 57. Disc...

  • Page 32

    1b – 20 sohc engine mechanical daewoo t-154 bl2,3 a402b006 60. Gradually loosen all of the cylinder head bolts in the sequence shown. 61. Remove the cylinder head bolts. 62. Remove the camshaft carrier assembly. Notice: prevent any engine oil or coolant from entering the cylinders when removing the ...

  • Page 33

    Sohc engine mechanical 1b – 21 daewoo t-154 bl2,3 a402b008 5. Install the cylinder head bolts in the sequence shown. A102b172 tighten tighten the cylinder head bolts in the sequence pre- viously shown to 25 n m (18 lb-ft) using a torque wrench. Use the angular torque gauge km-470-b to tighten the cy...

  • Page 34

    1b – 22 sohc engine mechanical daewoo t-154 bl2,3 a102b119 8. Connect the surge tank coolant hose at the throttle body. 9. Connect the heater inlet hose to the coolant distribu- tor. Taa1f480 10. Install the auxiliary catalytic converter nuts at the ex- haust manifold flange. Tighten tighten the aux...

  • Page 35

    Sohc engine mechanical 1b – 23 daewoo t-154 bl2,3 a102b111 notice: take extreme care to prevent any scratches, nicks, or damage to the camshaft. Such damage can im- pair vehicle operation. 16. Install the camshaft gear. 17. While holding the camshaft firmly in place, install the camshaft gear bolt. ...

  • Page 36

    1b – 24 sohc engine mechanical daewoo t-154 bl2,3 a102b030 22. Align the mark on the crankshaft gear to the notch at the bottom of the rear timing belt cover. A102b020 23. Install the timing belt. Refer to “timing belt” in this section. 24. Check the timing belt tension. Refer to “timing belt check ...

  • Page 37

    Sohc engine mechanical 1b – 25 daewoo t-154 bl2,3 a102b114 33. Connect all of the vacuum hoses. 34. Connect the brake booster hose at the intake man- ifold. 35. Connect the upper radiator hose at the thermostat housing. A102b118 36. Install the alternator adjusting bracket. 37. Install the alternato...

  • Page 38

    1b – 26 sohc engine mechanical daewoo t-154 bl2,3 a102b003 41. Install the alternator drive belt. Tighten tighten the alternator adjusting bolt to 20 n m (15 lb-ft). 42. Install the upper timing belt cover. 43. Install the upper timing belt cover bolts. Tighten tighten the upper timing belt cover bo...

  • Page 39

    Sohc engine mechanical 1b – 27 daewoo t-154 bl2,3 a402b003 camshaft tools required km-565-a valve spring compressor removal procedure 1. Remove the timing belt. Refer to “timing belt” in this section. 2. Disconnect the air breather tube at the valve cover. 3. Remove the valve cover bolts. 4. Remove ...

  • Page 40

    1b – 28 sohc engine mechanical daewoo t-154 bl2,3 a102c034 10. Disconnect the positive battery cable from the bat- tery. 11. Remove the battery and the battery tray. Refer to section 1e, engine electrical. A102b075 12. Disconnect the electronic ignition (ei) system igni- tion coil connector. 13. Dis...

  • Page 41

    Sohc engine mechanical 1b – 29 daewoo t-154 bl2,3 a102b077 20. Remove the camshaft. A102b076 installation procedure 1. Install the camshaft. 2. Install the camshaft pressure plate. 3. Install the camshaft pressure plate bolts. Tighten tighten the camshaft pressure plate bolts to 10 n m (89 lb-in). A...

  • Page 42

    1b – 30 sohc engine mechanical daewoo t-154 bl2,3 a102c034 11. Install the battery and the battery tray. Refer to sec- tion 1e, engine electrical. 12. Connect the positive battery cable to the battery. A102b111 notice: take extreme care to prevent any scratches, nicks, or damage to the camshaft. Suc...

  • Page 43

    Sohc engine mechanical 1b – 31 daewoo t-154 bl2,3 a402b003 17. Install the valve cover gasket. 18. Install the valve cover. 19. Install the valve cover bolts. Tighten tighten the valve cover bolts to 9 n m (80 lb-in). 20. Connect the air breather tube to the valve cover. 21. Install the timing belt....

  • Page 44

    1b – 32 sohc engine mechanical daewoo t-154 bl2,3 a102b003 9. Remove the a/c compressor drive belt, if equipped. 10. Remove the alternator drive belt. 11. Remove the power steering pump pulley bolts, if equipped. 12. Remove the power steering pump pulley, if equipped. 13. Remove the power steering p...

  • Page 45

    Sohc engine mechanical 1b – 33 daewoo t-154 bl2,3 a102b030 20. Install the crankshaft pulley bolt. 21. Rotate the crankshaft at least one full turn clockwise using the crankshaft pulley bolt. 22. Align the dot on the crankshaft gear to the notch at the bottom of the rear timing belt cover. A102b004 ...

  • Page 46

    1b – 34 sohc engine mechanical daewoo t-154 bl2,3 a102b039 27. Align the adjust arm hole of the timing belt automatic tensioner to the hole in the timing belt automatic ten- sioner bracket. 28. Insert a 4.5 mm driver through the adjust arm hole and the tensioner bracket hole. 29. Rotate the cranksha...

  • Page 47

    Sohc engine mechanical 1b – 35 daewoo t-154 bl2,3 a102b018 38. Install the crankshaft pulley. 39. Install the crankshaft pulley bolt. Tighten tighten the crankshaft pulley bolt to 95 n m (70 lb-ft) using a torque wrench. Use the angular torque gauge km-470-b to tighten the crankshaft pulley bolt ano...

  • Page 48

    1b – 36 sohc engine mechanical daewoo t-154 bl2,3 a102b001 51. Connect the air intake tube to the throttle body. 52. Connect the breather tube to the valve cover. 53. Connect the iat sensor connector. 54. Connect the negative battery cable. A102b001 timing belt tools required j-42492 timing belt adj...

  • Page 49

    Sohc engine mechanical 1b – 37 daewoo t-154 bl2,3 a102b003 9. Remove the a/c compressor drive belt, if equipped. 10. Remove the alternator drive belt. 11. Remove the power steering pump, if equipped. Re- fer to section 6b, power steering pump. 12. Remove the upper timing belt cover bolts. 13. Remove...

  • Page 50

    1b – 38 sohc engine mechanical daewoo t-154 bl2,3 a102b040 20. Slightly loosen the coolant pump retaining bolts. 21. Using the timing belt adjuster j-42492, rotate the coolant pump counterclockwise to release the ten- sion on the timing belt. 22. Remove the timing belt. A102b042 installation procedu...

  • Page 51

    Sohc engine mechanical 1b – 39 daewoo t-154 bl2,3 a102b039 6. Align the adjust arm hole of the timing belt automatic tensioner to the hole in the timing belt automatic ten- sioner bracket. 7. Insert a 4.5 mm driver through the adjust arm hole and the tensioner bracket hole. A102b030 8. Rotate the cr...

  • Page 52

    1b – 40 sohc engine mechanical daewoo t-154 bl2,3 a102b041 13. Rotate the coolant pump until the adjust arm pointer of the timing belt automatic tensioner is aligned with the notch in the timing belt automatic tensioner bracket. 14. Tighten the coolant pump retaining bolts. Tighten tighten the coola...

  • Page 53

    Sohc engine mechanical 1b – 41 daewoo t-154 bl2,3 a102b003 20. Install the upper timing belt cover. 21. Install the upper timing belt cover bolts. Tighten tighten the upper timing belt cover bolts to 10 n m (89 lb-in). A102b006 22. Install the power steering pump, if equipped. Refer to section 6b, p...

  • Page 54

    1b – 42 sohc engine mechanical daewoo t-154 bl2,3 a102b001 29. Connect the air intake tube to the throttle body. 30. Connect the breather tube to the valve cover. 31. Connect the iat sensor connector. 32. Connect the negative battery cable. A102b019 oil pump tools required km-498-b pressure gauge km...

  • Page 55

    Sohc engine mechanical 1b – 43 daewoo t-154 bl2,3 a102b019 7. Install the oil pressure switch. Tighten tighten the oil pressure switch to 40 n m (30 lb-ft). 8. Connect the electrical connector to the oil pressure switch. 9. Install the right-hand wheel well splash shield. 10. Check the oil level and...

  • Page 56

    1b – 44 sohc engine mechanical daewoo t-154 bl2,3 a102b065 11. Remove the oil pump retaining bolts. 12. Carefully separate the oil pump and the gasket from the engine block and the oil pan. 13. Remove the oil pump. A202b002 inspection procedure 1. Clean the oil pump and the engine block gasket mat- ...

  • Page 57

    Sohc engine mechanical 1b – 45 daewoo t-154 bl2,3 a202b001 7. Clean the oil pump housing and all of the parts. 8. Inspect all of the parts for signs of wear. Refer to “engine specifications” in this section. 9. Coat all of the oil pump parts with clean engine oil. 10. Reinstall all of the oil pump p...

  • Page 58

    1b – 46 sohc engine mechanical daewoo t-154 bl2,3 a202b002 5. Install a new oil pump to the crankshaft shaft seal. 6. Coat the lip of the seal with a thin coat of grease. A102b064 7. Coat the threads of the oil pump pickup tube and the support bracket bolts with loctite 573. 8. Install the oil pump ...

  • Page 59

    Sohc engine mechanical 1b – 47 daewoo t-154 bl2,3 taa1f480 oil pan removal procedure 1. Disconnect the negative battery cable. 2. Drain the engine oil from the engine crankcase. 3. Disconnect the post-converter heated oxygen (o 2 ) sensor. 4. Remove the auxiliary catalytic converter upper flange nut...

  • Page 60

    1b – 48 sohc engine mechanical daewoo t-154 bl2,3 a102b043 9. Remove the oil pan retaining bolts. 10. Remove the oil pan from the engine block. A102b044 cleaning procedure 1. Clean the oil pan sealing surface. 2. Clean the engine block sealing surface. 3. Clean the oil pan retaining bolts. 4. Clean ...

  • Page 61

    Sohc engine mechanical 1b – 49 daewoo t-154 bl2,3 a102b021 4. Install the flywheel or flexible plate inspection cover. 5. Install the flywheel or flexible plate inspection cover bolts. Tighten tighten the flywheel inspection cover bolts to 12 n m (106 lb-in) or the flexible plate inspection cover bo...

  • Page 62

    1b – 50 sohc engine mechanical daewoo t-154 bl2,3 a105b012 engine mount tools required km-263-b engine assembly support fixture removal procedure 1. Disconnect the negative battery cable. 2. Support the engine assembly using the engine as- sembly support fixture km-263-b . A102b020 3. Remove the eng...

  • Page 63

    Sohc engine mechanical 1b – 51 daewoo t-154 bl2,3 a102b045 installation procedure 1. Install the engine mount. 2. Install the engine mount attaching nuts. Tighten tighten the engine mount attaching nuts to 40 n m (30 lb-ft). A102b020 3. Install the engine mount bracket retaining bolts. Tighten tight...

  • Page 64

    1b – 52 sohc engine mechanical daewoo t-154 bl2,3 intake manifold removal procedure 1. Remove the fuel pump fuse. 2. Start the engine. After it stalls, crank the engine for 10 seconds to rid the fuel system of fuel pressure. 3. Disconnect the negative battery cable. 4. Disconnect the en gine control...

  • Page 65

    Sohc engine mechanical 1b – 53 daewoo t-154 bl2,3 a102b031 11. Disconnect the heater inlet hose from the coolant distributor beneath the intake manifold. 12. Disconnect the surge tank coolant hose at the throttle body. 13. Disconnect all of the necessary vacuum hoses, in- cluding the vacuum hose at ...

  • Page 66

    1b – 54 sohc engine mechanical daewoo t-154 bl2,3 a102b118 21. Remove the alternator drive belt. 22. Remove the alternator adjusting bracket and the bolts. A102b033 23. Remove the three intake manifold support bracket retaining bolts from the coolant distributor and the engine block. 24. Remove the ...

  • Page 67

    Sohc engine mechanical 1b – 55 daewoo t-154 bl2,3 a102b034 26. Remove the intake manifold. 27. Remove the intake manifold gasket. 28. Clean the sealing surfaces of the intake manifold and the cylinder head. A102b035 installation procedure 1. Install the intake manifold gasket. 2. Install the intake ...

  • Page 68

    1b – 56 sohc engine mechanical daewoo t-154 bl2,3 a402b010 8. Install the fuel rail and the fuel injectors as an assem- bly. Refer to section 1f, engine controls. 9. Install the fuel rail retaining bolts. Tighten tighten the fuel rail retaining bolts to 25 n m (18 lb-ft). A402b005 10. Connect the fu...

  • Page 69

    Sohc engine mechanical 1b – 57 daewoo t-154 bl2,3 a102b001 21. Connect the air intake tube to the throttle body. 22. Connect the iat sensor connector. 23. Connect the ecm ground terminal to the in- take manifold. 24. Connect the negative battery cable. 25. Install the fuel pump fuse. 26. Refill the ...

  • Page 70

    1b – 58 sohc engine mechanical daewoo t-154 bl2,3 a102b038 installation procedure 1. Install the exhaust manifold gasket. 2. Install the exhaust manifold. 3. Install the eight exhaust manifold nuts and torque in the sequence shown. Tighten tighten the exhaust manifold nuts 25 n m (18 lb-ft). Taa1f48...

  • Page 71

    Sohc engine mechanical 1b – 59 daewoo t-154 bl2,3 a102b111 notice: take extreme care to prevent any scratches, nicks, or damage to the camshaft. Such damage can im- pair vehicle operation. 5. While holding the camshaft firmly in place, remove the camshaft gear bolt. 6. Remove the camshaft gear. A102...

  • Page 72

    1b – 60 sohc engine mechanical daewoo t-154 bl2,3 a102b046 rear timing belt cover removal procedure 1. Disconnect the negative battery cable. 2. Remove the timing belt. Refer to “timing belt” in this section. Notice: take extreme care to prevent any scratches, nicks, or damage to the camshaft. Such ...

  • Page 73

    Sohc engine mechanical 1b – 61 daewoo t-154 bl2,3 engine tools required km-470-b angular torque gauge removal procedure important: on vehicles equipped with a manual trans- axle, the manual transaxle must be removed before en- gine removal. Refer to section 5b, five-speed manual transaxle. 1. Remove...

  • Page 74

    1b – 62 sohc engine mechanical daewoo t-154 bl2,3 a102b014 12. Remove the right front wheel. Refer to section 2e, tires and wheels. 13. Remove the right front wheel well splash shield. 14. Remove the a/c compressor drive belt, if equipped. 15. Remove the alternator drive belt. 16. Remove the power s...

  • Page 75

    Sohc engine mechanical 1b – 63 daewoo t-154 bl2,3 a402b009 32. Disconnect the alternator voltage regulator connec- tor. 33. Disconnect all of the necessary vacuum lines, in- cluding the brake booster vacuum hose. 34. Disconnect the fuel return line at the fuel pressure regulator. 35. Disconnect the ...

  • Page 76

    1b – 64 sohc engine mechanical daewoo t-154 bl2,3 taa1f480 51. Remove the auxiliary catalytic converter nuts from the exhaust manifold and the bolts at the bracket. B102g003 52. Remove the nuts from the front muffler pipe to the main catalytic converter. 53. Remove both catalytic converters as a uni...

  • Page 77

    Sohc engine mechanical 1b – 65 daewoo t-154 bl2,3 a102b019 56. Disconnect the vacuum lines at the evaporative (evap) emission canister purge. 57. Disconnect the electrical connector at the evap emission canister purge solenoid and the knock sensor. 58. Disconnect the electrical connector at the oil ...

  • Page 78

    1b – 66 sohc engine mechanical daewoo t-154 bl2,3 a102b020 66. Remove the transaxle bell housing bolts. 67. Support the transaxle with a floor jack. 68. Install the engine lifting device. 69. Disconnect the right engine mount bracket from the rubber engine mount by removing the two retaining bolts. ...

  • Page 79

    Sohc engine mechanical 1b – 67 daewoo t-154 bl2,3 a102b022 9. Install the transaxle torque converter bolts, if the ve- hicle has an automatic transaxle. Tighten tighten the transaxle torque converter bolts to 65 n m (48 lb-ft). A102b024 10. Install the flywheel or the flexible plate inspection cover...

  • Page 80

    1b – 68 sohc engine mechanical daewoo t-154 bl2,3 a102b018 15. Connect the oil pressure switch connector. 16. Install the crankshaft pulley. 17. Install the crankshaft pulley bolt. Tighten tighten the crankshaft pulley bolt to 95 n m (70 lb-ft) using a torque wrench. Using the angular torque gauge k...

  • Page 81

    Sohc engine mechanical 1b – 69 daewoo t-154 bl2,3 a102b015 21. Connect the power steering pressure hose, if equipped. 22. Connect the power steering return hose, if equipped. A102b025 23. Install the a/c compressor mounting bracket, if equipped. 24. Install the a/c compressor mounting bracket bolts,...

  • Page 82

    1b – 70 sohc engine mechanical daewoo t-154 bl2,3 a402b009 33. Install the right front wheel well splash shield. 34. Install the right front wheel. Refer to section 2e, tires and wheels 35. Connect the fuel feed line to the fuel rail. 36. Connect the fuel return line to the fuel pressure reg- ulator...

  • Page 83

    Sohc engine mechanical 1b – 71 daewoo t-154 bl2,3 a102b017 51. Install the cooling system radiator and the engine cooling fans. Refer to section 1d, engine cooling. 52. Connect the lower radiator hose to the coolant pipe. 53. Connect the upper radiator hose to the thermostat housing. 54. Connect the...

  • Page 84

    1b – 72 sohc engine mechanical daewoo t-154 bl2,3 a102b079 5. Move the piston to the bottom of the piston stroke. 6. Mark the connecting rod cap. 7. Remove the connecting rod cap bolts. 8. Remove the connecting rod cap and lower connect- ing rod bearing. 9. Remove the upper piston connecting rod bea...

  • Page 85

    Sohc engine mechanical 1b – 73 daewoo t-154 bl2,3 a102b087 inspection procedure 1. Inspect the connecting rod for bending or twisting. If the connecting rod is bent or twisted, replace the con- necting rod. 2. Inspect the connecting rod bearings. 3. Inspect the connecting rod lower end for wear. 4. ...

  • Page 86

    1b – 74 sohc engine mechanical daewoo t-154 bl2,3 a102b081 installation procedure 1. Align the notch on the piston and connecting rod so that the proper sides will be facing the front of the en- gine. 2. Install the piston pin guide through the piston and the connecting rod. 3. Coat the piston pin w...

  • Page 87

    Sohc engine mechanical 1b – 75 daewoo t-154 bl2,3 a102b086 12. Install a piston oil ring, the expander, and the sec- ond piston oil ring to the bottom ring groove of the piston. 13. Install the second compression ring to the middle ring groove of the piston. 14. Install the top compression ring to t...

  • Page 88

    1b – 76 sohc engine mechanical daewoo t-154 bl2,3 a102c151 20. Install the connecting rod bearing cap bolts. Tighten tighten the connecting rod bearing cap bolts to 25 n m (18 lb-ft). Using the angular torque gauge km-470-b, tighten one turn of 30 degrees. A102b094 21. Install the oil pump/pickup tu...

  • Page 89: Unit Repair

    Sohc engine mechanical 1b – 77 daewoo t-154 bl2,3 a102b049 unit repair cylinder head and valve train components tools required mkm-571-b gauge km-253 valve guide reamer km-254 valve guide reamer km-255 valve guide reamer km-340-0 cutter set km-340-7 guide drift km-340-13 cutter km-340-26 cutter km-3...

  • Page 90

    1b – 78 sohc engine mechanical daewoo t-154 bl2,3 a102b048 10. Remove the intake manifold retaining nuts. 11. Remove the intake manifold. 12. Remove the intake manifold gasket. 13. Remove the intake manifold studs. A102b050 14. Remove the thermostat housing mounting bolts. 15. Remove the thermostat ...

  • Page 91

    Sohc engine mechanical 1b – 79 daewoo t-154 bl2,3 a102b052 cylinder head inspection 1. Clean the sealing surfaces. 2. Inspect the cylinder head gasket and the mating sur- faces for leaks, corrosion, and blowby. 3. Inspect the cylinder head for cracks. 4. Inspect the length and the width of the cylin...

  • Page 92

    1b – 80 sohc engine mechanical daewoo t-154 bl2,3 a102b023 7. Inspect the valve spring. If the valve spring ends are not parallel, replace the valve spring. 8. Measure the valve spring height. Refer to “engine specifications” in this section. If the valve spring height does not match the specificati...

  • Page 93

    Sohc engine mechanical 1b – 81 daewoo t-154 bl2,3 a102b057 3. Check the contact pattern on the valve head and in the cylinder head. 4. Clean the valves, the valve guides, and the cylinder head. A102b066 valve grind 1. Ensure that there are no crater line burns on the valve cone. 2. The valve may be ...

  • Page 94

    1b – 82 sohc engine mechanical daewoo t-154 bl2,3 a102b059 valve guide ream 1. Measure the diameter of the valve guide using the gauge mkm-571-b and a commercially available in- side micrometer. Important: valve oversizes may already have been fitted in production. 2. An oversize code is on the valv...

  • Page 95

    Sohc engine mechanical 1b – 83 daewoo t-154 bl2,3 a102b058 3. Clean the chippings from the cylinder head. 4. Inspect the dimension for the proper valve seat width. Intake: 1.3 to 1.5 mm (0.051 to 0.059 inch) exhaust: 1.6 to 1.8 mm (0.063 to 0.071 inch) 5. Inspect the valve stem projection using the ...

  • Page 96

    1b – 84 sohc engine mechanical daewoo t-154 bl2,3 a102b050 9. Install the thermostat and the gasket. 10. Install the thermostat housing. 11. Install the thermostat housing mounting bolts. Tighten tighten the thermostat housing mounting bolts to 20 n m (15 lb-ft). A102b048 12. Install the intake mani...

  • Page 97

    Sohc engine mechanical 1b – 85 daewoo t-154 bl2,3 a102b049 21. Install the exhaust manifold heat shield. 22. Install the exhaust manifold heat shield bolts. Tighten tighten the exhaust manifold heat shield bolts to 15 n m (11 lb-ft). 23. Install the coolant temperature sensor. Tighten tighten the co...

  • Page 98

    1b – 86 sohc engine mechanical daewoo t-154 bl2,3 a102b096 6. Remove the upper timing belt cover bolts. 7. Remove the upper timing belt cover. 8. Remove the power steering pump mounting bolts. 9. Remove the power steering pump. 10. Remove the lower timing belt cover bolts. 11. Remove the lower timin...

  • Page 99

    Sohc engine mechanical 1b – 87 daewoo t-154 bl2,3 a102b093 19. Remove the timing belt automatic tensioner bolt. 20. Remove the timing belt automatic tensioner. 21. Remove the rear timing belt cover bolts. 22. Remove the rear timing belt cover. 23. Remove the crankshaft timing belt gear. A102b064 24....

  • Page 100

    1b – 88 sohc engine mechanical daewoo t-154 bl2,3 a102b067 31. Mark the order of the rod bearing caps. 32. Remove the connecting rod cap bolts for all of the pistons. 33. Remove the connecting rod bearing caps and the lower connecting rod bearings. 34. Remove the upper connecting rod bearings. A102b...

  • Page 101

    Sohc engine mechanical 1b – 89 daewoo t-154 bl2,3 a102b071 4. With the crankshaft mounted on the front and the rear crankshaft bearings, check the middle crankshaft journal for permissible out-of-round (runout). Refer to ‘‘engine specifications’’ in this section. A102b069 5. Coat the crankshaft bear...

  • Page 102

    1b – 90 sohc engine mechanical daewoo t-154 bl2,3 a102c151 14. Install the connecting rod bearing caps to the con- necting rods. Notice: do not reuse the old connecting rod bearing cap bolts. Damage to the engine could result. 15. Install new connecting rod bearing cap bolts. Tighten tighten the con...

  • Page 103

    Sohc engine mechanical 1b – 91 daewoo t-154 bl2,3 a102b043 20. Install the oil pan gasket to the oil pan. 21. Install the oil pan. Important: install the oil pan within 5 minutes after ap- plying the liquid gasket to the oil pan. 22. Install the oil pan retaining bolts. Tighten tighten the oil pan r...

  • Page 104

    1b – 92 sohc engine mechanical daewoo t-154 bl2,3 a102b008 30. Install the timing belt. 31. Adjust the timing belt tension. Refer to “timing belt check and adjust” in this section. 32. Install the valve cover gasket and the valve cover. 33. Install the valve cover bolts. Tighten tighten the valve co...

  • Page 105

    Sohc engine mechanical 1b – 93 daewoo t-154 bl2,3 a102b070 crankshaft bearings and connecting rod bearings — gauging plastic tools required km-470-b angular torque gauge inspection procedure – crankshaft 1. Coat the crankshaft bearings with engine oil. 2. Install the upper crankshaft bearings into t...

  • Page 106

    1b – 94 sohc engine mechanical daewoo t-154 bl2,3 a102b091 10. Install the crankshaft bearing caps. 11. Install the crankshaft bearing cap bolts. Tighten tighten the crankshaft bearing cap bolts to 50 n m (37 lb-ft). Using the angular torque gauge km-470-b, tighten the crankshaft bearing cap bolts a...

  • Page 107

    Sohc engine mechanical 1b – 95 daewoo t-154 bl2,3 a102c151 5. Cut the plastic gauging threads to the length of the bearing width. Lay them axially between the con- necting rod journals and the connecting rod bear- ings. 6. Install the connecting rod bearing caps. 7. Install the connecting rod bearin...

  • Page 108: General Description

    1b – 96 sohc engine mechanical daewoo t-154 bl2,3 general description and system operation cylinder head and gasket the cylinder head is made of an aluminum alloy. The cylinder head uses crossflow intake and exhaust ports. A spark plug is located in the center of each of the com- bustion chambers. C...

  • Page 109: Section 1D

    Daewoo t-154 bl2,3 section 1d engine cooling caution: disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and dam...

  • Page 110: Special Tools

    1d – 2 engine cooling daewoo t-154 bl2,3 fastener tightening specifications application n m lb-ft lb-in coolant pump mounting bolts 10 – 89 electric cooling fan (main) motor nut 3.2 – 28 electric cooling fan (main) motor retaining screws 4 – 35 electric cooling fan assembly (auxiliary) mounting bolt...

  • Page 111: Diagnosis

    Engine cooling 1d – 3 daewoo t-154 bl2,3 diagnosis thermostat test 1. Remove the thermostat from the vehicle. Refer to “thermostat” in this section. 2. Make sure the valve spring is tight when the thermo- stat is fully closed. If the spring is not tight, replace the thermostat. 3. Suspend the thermo...

  • Page 112

    1d – 4 engine cooling daewoo t-154 bl2,3 cooling system diagnosis engine overheats ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ checks ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ check for a loss of the coolant. ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ add the coolant. Á...

  • Page 113

    Engine cooling 1d – 5 daewoo t-154 bl2,3 engine fails to reach normal operating temperature or cool air from the heater ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ checks ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ check to determine if the thermostat is stuck open, ...

  • Page 114: Component Locator

    Engine cooling 1d – 6 component locator (numai la cvm) (numai la cva) 1. Bridˆ fixare radiator 2. Tampoane amortizare 3. “urub 4. Tampon amortizare 5. Motorul electric al ventilatorului 6. Suport ventilator 7. “urub 8. “urub 9. Termocontact (tura ie scˆzutˆ) 26. Colier 27. Pompˆ de apˆ 28. “urub 29....

  • Page 115

    Engine cooling 1d – 7 daewoo t-154 bl2,3 coolant pump/thermostat (sohc) a102d027 1 thermostat housing bolt 2 thermostat housing 3 seal ring 4 thermostat 5 coolant pump mounting bolts 6 coolant pump 7 o-ring.

  • Page 116: Maintenance And Repair

    1d – 8 engine cooling daewoo t-154 bl2,3 a102d001 maintenance and repair on-vehicle service draining and refilling the cooling system caution: to avoid injury, do not remove the surge tank cap while the engine and the radiator are hot. Scalding fluid and steam may be blown out under pressure. 1. Pla...

  • Page 117

    Engine cooling 1d – 9 daewoo t-154 bl2,3 a102d002 thermostat single overhead cam engine removal procedure caution: to prevent personal injury, do not remove the surge tank cap while the engine and the radiator are hot because the heat causes the system to re- main under pressure. Scalding fluid and ...

  • Page 118

    1d – 10 engine cooling daewoo t-154 bl2,3 a102d003 dual overhead cam engine removal procedure caution: to prevent personal injury, do not remove the surge tank cap while the engine and the radiator are still hot because the heat causes the system to remain under pressure. Scalding fluid and steam ma...

  • Page 119

    Engine cooling 1d – 11 daewoo t-154 bl2,3 a102d003 4. Connect the bypass hose to the thermostat adapter. 5. Secure the bypass hose with a hose clamp. 6. Connect the upper radiator hose to the thermostat housing. 7. Secure the upper radiator hose to the thermostat housing with a hose clamp. 8. Refill...

  • Page 120

    1d – 12 engine cooling daewoo t-154 bl2,3 a102d042 installation procedure 1. Install a new ring seal to the coolant pump. 2. Coat the sealing surface of the ring seal with lubri- plate . 3. Install the coolant pump to the engine block. 4. Secure the coolant pump to the engine block with the mounting...

  • Page 121

    Engine cooling 1d – 13 daewoo t-154 bl2,3 a102d007 installation procedure caution: if a fan blade is bent or damaged in any way, no attempt should be made to repair or reuse the damaged part. A bent or damaged fan assembly must be replaced with a new fan assembly. It is es- sential that fan assembli...

  • Page 122

    Engine cooling 1d – 14 daewoo t-154 bl2,3 a102d017 surge tank removal procedure caution: to prevent personal injury, do not remove the surge tank cap while the engine and the radiator are hot, because the heat causes the system to re- main under pressure. Scalding fluid and steam may be blown out un...

  • Page 123

    1d – 15 engine cooling daewoo t-154 bl2,3 b102d015 radiator removal procedure 1. Disconnect the negative battery cable. 2. Drain the engine cooling system. Refer to “draining and refilling the cooling system” in this section. 3. Remove the main cooling fan. Refer to “electric cool- ing fan-main” in ...

  • Page 124

    Engine cooling 1d – 16 daewoo t-154 bl2,3 a102d012 installation procedure 1. If installing a new radiator, remove the transaxle cooler pipes from the old radiator and install them onto the left tank of the new radiator. Tighten tighten the upper transaxle cooler pipe bolt to 12 n m (106 lb-in). 3. I...

  • Page 125

    1d – 17 engine cooling daewoo t-154 bl2,3 b102d015 12. Connect the surge tank hose to the radiator. 13. Secure the surge tank hose with a hose clamp. 14. Connect the upper radiator hose and the lower ra- diator hose to the radiator. 15. Secure each hose with a hose clamp. 16. Install the main coolin...

  • Page 126: General Description

    1d – 1 9 engine cooling daewoo t-154 bl2,3 general description and system operation general description the cooling system maintains the engine temperature at an efficient level during all engine operating conditions. When the engine is cold, the cooling system cools the engine slowly or not at all....

  • Page 127

    Engine cooling 1d – 20 daewoo t-154 bl2,3 jury. This fan is electric and can turn on whether or not the engine is running. Caution: if a fan blade is bent or damaged in any way, no attempt should be made to repair or reuse the damaged part. A bent or damaged fan assembly should always be replaced wi...

  • Page 128: Blank

    Daewoo t-154 bl2,3 blank.

  • Page 129: Section 1E

    Daewoo t-154 bl2,3 section 1e engine electrical caution: disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and ...

  • Page 130

    1e – 2 engine electrical daewoo t-154 bl2,3 generator specifications ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ application ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ description ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ types ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ...

  • Page 132

    1e – 4 engine electrical daewoo t-154 bl2,3 a402e002 charging syst em.

  • Page 133: Diagnosis

    Engine electrical 1e – 5 daewoo t-154 bl2,3 diagnosis no crank ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁ...

  • Page 134

    1e – 6 engine electrical daewoo t-154 bl2,3 no crank (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ 14 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ repair the starter “s” terminal. Is the repair com...

  • Page 135

    1e – 7 engine electrical daewoo t-154 bl2,3 no crank (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ...

  • Page 136

    Engine electrical 1e – 8 daewoo t-154 bl2,3 starter motor noise to correct starter motor noise during starting, use the following procedure : ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ checks ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ...

  • Page 137

    1e – 9 engine electrical daewoo t-154 bl2,3 generator output test 1. Perform the generator system test. Refer to “gener- ator system check” in this section. 2. Replace the generator if it fails that test. Refer to “generator” in the on-vehicle service section. If it passes the test, perform the on-v...

  • Page 138: Maintenance And Repair

    Engine electrical 1e – 1 0 daewoo t-154 bl2,3 a202e001 maintenance and repair on-vehicle service generator removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the intake air temperature (iat) sensor electrical connector from the air intake tube. A202e002 3. Remove the breather ...

  • Page 139

    1e – 1 1 engine electrical daewoo t-154 bl2,3 a202e003 5. Remove the generator shackle bracket bolt and the washer. 6. Remove the serpentine accessory drive belt. For ve- hicles equipped with power steering and air condition- ing, refer to section 6b, power steering pump. A202e004 7. Remove the bolt...

  • Page 140

    Engine electrical 1e – 1 2 daewoo t-154 bl2,3 a102e254 9. For vehicles with the dohc engine, remove the throttle body. Refer to section 1f, engine controls. 10. Remove the fuel rail mounting bolts. Notice: take extreme care not to damage the fuel injec- tor o-rings to prevent fuel leaks when the fue...

  • Page 141

    1e – 1 3 engine electrical daewoo t-154 bl2,3 a102e232 5. Connect the harness connector to the back of the generator. 6. Install the generator lead to the battery and fasten the lead with the nut. Tighten tighten the generator battery lead nut to 15 n s m (11 lb-ft). 7. Lubricate the injector o-ring...

  • Page 142

    Engine electrical 1e – 1 4 daewoo t-154 bl2,3 a202e001 12. Install the iat electrical connector to the air intake tube. 13. Connect the negative battery cable. A102e235 starter removal procedure 1. Remove the upper and the lower starter mounting bolts. A102e236 2. Remove the starter solenoid nuts to...

  • Page 143

    1e – 1 5 engine electrical daewoo t-154 bl2,3 a102e235 installation procedure 1. Place the starter assembly in position. 2. Install the upper and the lower starter mounting bolts. Tighten tighten the starter mounting bolts to 43 n s m (32 lb- ft). A102e236 3. Position the starter electrical wire on ...

  • Page 144

    Engine electrical 1e – 1 6 daewoo t-154 bl2,3 a202e005 3. Check the battery carrier tray for obvious cracks or damage. Detach the carrier tray if necessary by re- moving the upper and the lower bolts. A202e005 installation procedure 1. Install the battery carrier by fastening the carrier tray upper ...

  • Page 145

    1e – 1 7 engine electrical daewoo t-154 bl2,3 a102e240 4. Connect the negative and the positive battery cables. Tighten tighten the battery cable nuts to 15 n s m (11 lb-ft)..

  • Page 146: Unit Repair

    Engine electrical 1e – 1 8 daewoo t-154 bl2,3 a102e239 unit repair starter motor disassembly procedure 1. Remove the starter. Refer to “starter” in this section. 2. Remove the starter through-bolts. A102e215 3. Remove the commutator end frame/brush holder as- sembly. 4. Inspect the brushes, the pop-...

  • Page 147

    1e – 1 9 engine electrical daewoo t-154 bl2,3 a102e217 6. When testing a series coil for ground, separate the series and the shunt coil strap terminals during the test. 6.1 with the strap terminals not touching the case or the other ground, using a test lamp, place one lead on the grounded brush hol...

  • Page 148

    Engine electrical 1e – 2 0 daewoo t-154 bl2,3 a102e219 notice: complete the testing in a minimum amount of time to prevent overheating and damaging the solenoid. Important: if the specified current draw does not in- clude the solenoid, deduct from the armature reading the specified current draw of t...

  • Page 149

    1e – 2 1 engine electrical daewoo t-154 bl2,3 a102e219 8.3 failure to operate with high current draw indi- cates a direct ground in the terminal or fields, or “frozen” bearings. 8.4 failure to operate with no current draw indi- cates an open field circuit, open armature coils, broken brush springs, ...

  • Page 150

    Engine electrical 1e – 2 2 daewoo t-154 bl2,3 a102e247 11. Rotate the solenoid 90 degrees and remove it along with the plunger return spring. A102e221 important: if the solenoid is not removed from the start- ing motor, the connector strap terminals must be re- moved from the terminal on the solenoi...

  • Page 151

    1e – 2 3 engine electrical daewoo t-154 bl2,3 a102e222 14. Slide the field frame with the enclosed armature as- sembly away from the starter assembly. 15. Remove the shield. A102e242 16. Separate the field frame from the armature. A102e223 17. Inspect the shaft, the bearing, and the pinion for dis- ...

  • Page 152

    Engine electrical 1e – 2 4 daewoo t-154 bl2,3 a202e006 22. Remove the gears, the bushings, and the washer. 23. Remove the cushion and the driveshaft assembly from the starter housing. A102e220 24. Disassemble the driveshaft assembly by first sepa- rating the needle bearing from the driveshaft. 25. R...

  • Page 153

    1e – 2 5 engine electrical daewoo t-154 bl2,3 a102e249 27. Remove the gear support from the driveshaft. A102e226 28. If not done in the previous steps, remove the screws that hold the solenoid assembly into the housing, and remove the nut from the field coil connector. A102e247 29. Rotate the soleno...

  • Page 154

    Engine electrical 1e – 2 6 daewoo t-154 bl2,3 a102e250 30. Remove the plunger with the boot and the shift lever assembly. Test the solenoid windings, if not done in step 12. A102e237 important: the pinion clearance must be correct to pre- vent the buttons on the shift lever yoke from rubbing on the ...

  • Page 155

    1e – 2 7 engine electrical daewoo t-154 bl2,3 a102e249 assembly procedure 1. Clean all of the starter motor parts, but do not use grease-dissolving solvents for cleaning the armature and the field coils. 2. Lubricate the gears with lubricant. (begin at step 7 if proceeding with just the reassembly o...

  • Page 156

    Engine electrical 1e – 2 8 daewoo t-154 bl2,3 a102e250 7. Install the shift lever assembly with the plunger and the boot. A102e224 8. Lubricate the gears with lubricant and install the dri- veshaft assembly with the bushing and the washer on the gear end. 9. Install the cushion and the gears. A102e2...

  • Page 157

    1e – 2 9 engine electrical daewoo t-154 bl2,3 a102e247 11. Position the solenoid assembly and the return spring against the plunger, applying sealer to the solenoid flange. A102e226 12. Fasten the solenoid assembly with the screws. Tighten tighten the starter solenoid assembly screws to 8 n s m (71 ...

  • Page 158

    Engine electrical 1e – 3 0 daewoo t-154 bl2,3 a102e215 17. Position the commutator end frame/brush holder as- sembly, lining up the end frame holes with the through-bolt holes in the housing. A102e239 18. Install the starter through-bolts. 19. Install the starter. Refer to “starter” in this section....

  • Page 159

    1e – 3 1 engine electrical daewoo t-154 bl2,3 a102e258 notice: if the stator connections are not welded, melt the lead. Avoid excessive heating, as it can damage the diodes in the rectifier bridge. 4. Remove the stator connections from the rectifier bridge terminals by cutting the wires. A102e203 5....

  • Page 160

    Engine electrical 1e – 3 2 daewoo t-154 bl2,3 a102e259 7. Remove the pulley and the collars. A102e252 8. Test the rotor for an open circuit by using the ohmme- ter with the drive end frame assembled. The reading should be sufficiently high, or the rotor must be re- placed. A102e205 9. Test the rotor...

  • Page 161

    1e – 3 3 engine electrical daewoo t-154 bl2,3 a102e206 10. Remove the drive end frame from the shaft. 11. For vehicles with an internal generator fan, remove the drive end frame and the fan. A102e207 12. Remove the rotor assembly. A102e208 13. Remove the stator. 14. Test the stator for an open circu...

  • Page 162

    Engine electrical 1e – 3 4 daewoo t-154 bl2,3 a102e256 15. Pry off the baffle. 16. Remove the rectifier/regulator/brush holder assem- bly screws. 17. Remove the brush holder assembly and the regula- tor, cutting the terminal between the regulator and the rectifier bridge. Important: if the brush can...

  • Page 163

    1e – 3 5 engine electrical daewoo t-154 bl2,3 a102e211 20. Replace the rectifier bridge, if each reading is the same. 21. Test the remaining two diodes after the above pro- cedure. Notice: some kinds of digital ohmmeters are not suited for the test of the bridge diode. In this case, consult the manu...

  • Page 164

    Engine electrical 1e – 3 6 daewoo t-154 bl2,3 a102e256 3. Weld the brush holder terminal to the regulator termi- nal, if removed. 4. Fix the brush holder with the retainer pin, and weld the regulator/brush holder assembled terminal to the rectifier terminal. 5. Apply silicone grease between the brid...

  • Page 165

    1e – 3 7 engine electrical daewoo t-154 bl2,3 a102e201 10. Install the outside cover. A102e203 11. Position the rotor assembly shaft with the drive end frame in the slip ring end assembly until the gap be- tween the outer lace and the end frame casting is 1.9 mm (0.075 inch). 12. Install the generat...

  • Page 166: General Description

    Engine electrical 1e – 3 8 daewoo t-154 bl2,3 general description and system operation battery the battery has three major functions in the electrical system. First, the battery provides a source of energy for cranking the engine. Second, the battery acts as a voltage stabilizer for the electrical s...

  • Page 167

    1e – 3 9 engine electrical daewoo t-154 bl2,3 2. When charging sealed-terminal batteries out of the vehicle, install the adapter kit. Make sure all the char- ger connections are clean and tight. For best results, batteries should be charged while the electrolyte and the plates are at room temperatur...

  • Page 168

    Engine electrical 1e – 4 0 daewoo t-154 bl2,3 notice: make sure the cables are not on or near pulleys, fans, or other parts that will move when the engine starts, damaging the parts. 4. Shift an automatic transaxle to park, or a manual transaxle to neutral. Caution: do not use cables that have loose...

  • Page 169: Section 1F

    Daewoo t-154 bl2,3 section 1f engine controls caution: disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and da...

  • Page 170

    1f – 2 engine controls daewoo t-154 bl2,3 dtc p1111 intake air temperature (iat) sensor intermittent high voltage 1f-107 . . . . . . . . Dtc p0112 intake air temperature (iat) sensor low voltage 1f-111 . . . . . . . . . . . . . . . . . . . Dtc p1112 intake air temperature (iat) sensor intermittent l...

  • Page 171

    Engine controls 1f – 3 daewoo t-154 bl2,3 dtc p0406 exhaust gas recirculation (egr) pintle position sensor high voltage 1f-316 . . . . . . Dtc p0420 catalyst (oxygen sensor) low efficiency 1f-320 . . . . . . . . . . . . . . . . . . . . . . . . Dtc p0443 evaporative emission (evap) purge control circ...

  • Page 172

    1f – 4 engine controls daewoo t-154 bl2,3 engine control module (sohc) 1f-408 . . . . . . . . . . . Electronic ignition system ignition coil 1f-409 . . . . . General description and system operation 1f-410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ignition system operation 1f-410 ....

  • Page 173: Specifications

    Engine controls 1f – 5 daewoo t-154 bl2,3 specifications scan tool data table parameter scaling value desired idle speed rpm ecm idle command (varies with temperature) engine rpm rpm r 50 rpm from desired rpm in drive (a/t) r 50 rpm from desired rpm in neutral (m/t) map kpa 29 – 55 (varies with mani...

  • Page 174

    1f – 6 engine controls daewoo t-154 bl2,3 scan tool data table (cont’d) parameter scaling value fuel pump command on/off on closed loop yes/no yes throttle at idle yes/no no o2 ready (b1–s1) yes/no yes knock present yes/no no fan low on/off on/off fan high on/off on/off park/neutral (only at) p/n an...

  • Page 175

    Engine controls 1f – 7 daewoo t-154 bl2,3 decreases), the voltage signal will decrease and the ecm will interpret the lower voltage as a warm en- gine. Egr desired position the desired exhaust gas recirculation (egr) position is the commanded egr position. The ecm calcu- lates the desired egr positi...

  • Page 176

    1f – 8 engine controls daewoo t-154 bl2,3 sor has mainly been below 450 mv, indicating a lean air/ fuel mixture, short term fuel trim will increase to tell the ecm to add fuel. If the oxygen sensor voltage stays mainly above the threshold, the ecm will re- duce fuel delivery to compensate for the in...

  • Page 177

    Engine controls 1f – 9 daewoo t-154 bl2,3 fastener tightening specifications application n m lb-ft lb-in camshaft position sensor 12 – 106 crankshaft position sensor retaining bolt 10 – 89 electronic ignition system ignition coil retaining bolts 10 – 89 engine control module (ecm) retaining bolt – s...

  • Page 178

    1f – 10 engine controls daewoo t-154 bl2,3 fuel system specifications gasoline all engines are designed to use unleaded fuel only. Un- leaded fuel must be used for proper emission control system operation. Its use will also minimize spark plug fouling and extend engine oil life. Using leaded fuel ca...

  • Page 179

    Engine controls 1f – 11 daewoo t-154 bl2,3 schematic and routing diagrams ecm wiring diagram ( 1.5l soh c-1o f6) taa1f010

  • Page 180

    1f – 12 engine controls daewoo t-154 bl2,3 taa1f020 ecm wiring diagram ( 1.5l sohc - 2 of 6 ).

  • Page 181

    Engine controls 1f – 13 daewoo t-154 bl2,3 ecm wiring diagram (1.5l soh c-3o f6).

  • Page 182

    1f – 14 engine controls ecm wiring diagram ( 1 .5 l s o h c-4o f6).

  • Page 183

    Engine controls 1f – 15 daewoo t-154 bl2,3 ecm wiring diagram ( 1.5l sohc - 5 of 6 ).

  • Page 184

    Engine controls 1f – 16 daewoo t-154 bl2,3 ecm wiring diagram ( 1.5l sohc - 6 of 6 ).

  • Page 185

    1f –17 engine controls daewoo t-154 bl2,3 connector end view c1f0409a date link connector (dlc) taa1f520 taa1f530

  • Page 186

    Engine controls 1f –18 daewoo t-154 bl2,3 connector end view (cont’d) taa1f550 a402f081 a102f074 taa1f610 ( ) : 1.5l sohc a102f076.

  • Page 187

    1f –19 engine controls daewoo t-154 bl2,3 connector end view (cont’d) taa1f590 ( ) : 1.5l sohc (1) (2) taa1f620 a102f089 a102f082 a102f075 a402f020

  • Page 188

    Engine controls 1f –20 daewoo t-154 bl2,3 connector end view (cont’d) taa1f560 a402f022 a402f017 taa1f570 taa1f600 (a) (b) (c).

  • Page 189

    1f – 21 engine controls daewoo t-154 bl2,3 connector end view (cont’d) taa1f580 ( ) : 1.5l sohc (a) (b) (c) (d) (e) a402f028 a402f019 a102f086.

  • Page 190: Blank

    Engine controls 1f –22 daewoo t-154 bl2,3 blank.

  • Page 191: Component Locator

    1f –2 3 engine controls daewoo t-154 bl2,3 component locator component locator – sohc.

  • Page 192

    Engine controls 1f –24 daewoo t-154 bl2,3 components on ecm harness 11 engine control module (ecm) 12 data link connector (dlc) 13 malfunction indicator lamp 15 fuse panel (2) ecm controlled devices 21 fuel injector (4) 22 idle air control (iac) valve 23 fuel pump relay 24 engine fan relays 25 a/c c...

  • Page 193: Diagnosis

    1f –25 engine controls daewoo t-154 bl2,3 diagnosis system diagnosis diagnostic aids if an intermittent problem is evident, follow the guide- lines below. Preliminary checks before using this section you should have already per- formed the “on-board diagnostic system check.” perform a thorough visua...

  • Page 194

    Engine controls 1f –26 daewoo t-154 bl2,3 tec (tooth error correction) learn procedure when an ecm is reflashed, initialized or replaced, and driveplate of flywheel has been replaced, follow these procedures to relearn the crankshaft position (ckp) system variation: caution: to avoid personal injury...

  • Page 195: Blank

    Daewoo t-154 bl2,3 blank.

  • Page 196

    1f –28 engine controls daewoo t-154 bl2,3 tta1f250

  • Page 197

    Engine controls 1f –29 daewoo t-154 bl2,3 on-board diagnostic (eobd) system check circuit description the on-board diagnostic (eobd) system check is the starting point for any driveability complaint diagnosis. Before using this procedure, perform a careful visual/ physical check of the engine contro...

  • Page 198

    1f – 30 engine controls daewoo t-154 bl2,3 on-board diagnostic (eobd) system check (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no 7 compare the ecm data values displayed on the scan tool to the typical engine scan data val...

  • Page 199: Blank

    Engine controls 1f –31 daewoo t-154 bl2,3 blank.

  • Page 200

    1f –32 engine controls daewoo t-154 bl2,3 multiple ecm information sensor dtcs set system description th e engine control module (ecm) monitors various sensors to determine engine operating conditions. The ecm controls fuel delivery, spark advance, transaxle operation, and emission control device op...

  • Page 201

    Engine controls 1f –33 daewoo t-154 bl2,3 multiple ecm information sensor dtcs set ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to...

  • Page 202

    1f –34 engine controls daewoo t-154 bl2,3 multiple ecm information sensor dtcs set (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no 11 replace the egr valve. Is the repair complete? – go to step 21 – 12 locate and repair short ...

  • Page 203: Blank

    Engine controls 1f –35 daewoo t-154 bl2,3 blank.

  • Page 204

    1f –36 engine controls daewoo t-154 bl2,3 taa1f240

  • Page 205

    Engine controls 1f –37 daewoo t-154 bl2,3 taa1f260

  • Page 206

    1f –38 engine controls daewoo t-154 bl2,3 engine cranks but will not run test description the number(s) below refer to step(s) on the diagnostic table. 1. The on-board diagnostic (eobd) system check prompts the technician to complete some basic checks and store the freeze frame and failure re- cords...

  • Page 207

    Engine controls 1f –39 daewoo t-154 bl2,3 engine cranks but will not run (cont’d) step action value(s) yes no 10 1. Install a scan tool. 2. Turn the ignition on, the engine off and close the throttle. Does the throttle position (tp) sensor read less than the specified value. 1.0 v go to step 11 go t...

  • Page 208

    1f – 40 engine controls daewoo t-154 bl2,3 engine cranks but will not run (cont’d) step action value(s) yes no 22 check for an open or short in the wire between the ckp connector terminal 3 and ground. Is the problem found? – go to step 25 go to step 40 23 check for an open or short in the wire betw...

  • Page 209

    Engine controls 1f –41 daewoo t-154 bl2,3 engine cranks but will not run (cont’d) step action value(s) yes no 33 1. Repair the wiring as needed. 2. Connect the ei system ignition coil connector. 3. Check for the presence of spark from all of the ignition wires. Is spark present from all of the ignit...

  • Page 210

    1f –42 engine controls daewoo t-154 bl2,3 engine cranks but will not run (cont’d) step action value(s) yes no 45 1. Check the fuel filter for a restriction. 2. Inspect the fuel lines for kinks and restrictions. Is the problem found? – go to step 46 go to step 47 46 1. Replace the fuel filter and/or ...

  • Page 211

    Engine controls 1f –43 daewoo t-154 bl2,3 engine cranks but will not run (cont’d) step action value(s) yes no 56 1. Turn the ignition off. 2. Connect a test light between the fuel pump relay connector terminal 85 and battery positive. 3. Turn the ignition on. 4. With the ignition on, the test light ...

  • Page 212

    1f – 44 engine controls daewoo t-154 bl2,3 engine cranks but will not run (cont’d) step action value(s) yes no 66 1. Turn the ignition off. 2. Connect a test light between the fuel injector harness connector terminal 2 and battery positive. 3. Crank the engine. 4. Repeat steps two and three for each...

  • Page 213: Blank

    Engine controls 1f –45 daewoo t-154 bl2,3 blank.

  • Page 214

    1f – 4 6 engine controls daewoo t-154 bl2,3 taa1f230

  • Page 215

    Engine controls 1f – 4 7 daewoo t-154 bl2,3 no malfunction indicator lamp circuit description when the ignition is turned on, the malfunction indica- tor lamp (mil) will be turned on and remain on until the engine is running, if no diagnostic trouble codes (dtcs) are stored. Battery voltage is suppl...

  • Page 216

    1f – 4 8 engine controls daewoo t-154 bl2,3 no malfunction indicator lamp step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 turn the ignition switch on, with the engine off. Is the...

  • Page 217

    Engine controls 1f – 4 9 daewoo t-154 bl2,3 no malfunction indicator lamp (cont’d) step action value yes no 15 with a test light still connected to ground, probe the ignition feed terminal k18. Does the test light illuminate? – go to step 18 go to step 19 16 repair the open battery feed circuit. Is ...

  • Page 218

    1f – 50 engine controls daewoo t-154 bl2,3 tab1f230

  • Page 219

    Engine controls 1f – 51 daewoo t-154 bl2,3 malfunction indicator lamp on steady circuit description when the ignition is turned on, the malfunction indica- tor lamp (mil) will be turned on and remain on until the engine is running, if no diagnostic trouble codes (dtcs) are stored. Battery voltage is...

  • Page 220

    1f – 52 engine controls daewoo t-154 bl2,3 fuel system diagnosis system description the fuel pump is an in-tank fuel pump mounted to a fuel sender assembly. The fuel pump will remain on as long as the engine is cranking or running and the engine control module (ecm) is receiving reference pulses fro...

  • Page 221

    Engine controls 1f – 53 daewoo t-154 bl2,3 fuel system diagnosis (cont’d) step action value(s) yes no 5 1. Relieve the fuel system pressure. 2. Install a fuel pressure gauge. 3. Turn the ignition on. Is the fuel pressure within the values specified but not holding steady? 284-325 kpa (41-47 psi) go ...

  • Page 222

    1f – 54 engine controls daewoo t-154 bl2,3 fuel system diagnosis (cont’d) step action value(s) yes no 16 1. Replace the fuel pressure regulator. 2. Disconnect the fuel pressure regulator vacuum hose. 3. Start the engine. 4. Allow the engine to idle. 5. Connect the fuel pressure regulator vacuum hose...

  • Page 223: Blank

    Engine controls 1f – 55 daewoo t-154 bl2,3 blank.

  • Page 224

    1f – 5 6 engine controls daewoo t-154 bl2,3 taa1f330 fuel pump relay circuit check circuit description when the ignition switch is turned on, the engine control module ecm will activate the fuel pump relay and run the in-tank fuel pump. The fuel pump will operate as long as the engine is cranking or...

  • Page 225

    Engine controls 1f – 57 daewoo t-154 bl2,3 fuel pump relay circuit check step action value(s) yes no 1 1. Turn the ignition off for 10 seconds. 2. Turn the ignition on. 3. Listen for in-tank fuel pump operation. Does the fuel pump operate for the time specified? 2 sec system ok go to step 2 2 1. Tur...

  • Page 226

    1f – 58 engine controls daewoo t-154 bl2,3 fuel pump relay circuit check (cont’d) step action value(s) yes no 10 1. Repair the wire between the fuel pump relay connector terminal 86 to the ecm connector terminal k54. 2. Install the fuel pump relay. 3. Turn the ignition off for 10 seconds. 4. Turn th...

  • Page 227: Blank

    Engine controls 1f – 59 daewoo t-154 bl2,3 blank.

  • Page 228

    1f – 60 engine controls daewoo t-154 bl2,3 taa1f140 manifold absolute pressure check circuit description the manifold absolute pressure (map) sensor mea- sures the changes in the intake manifold pressure which result from engine load (intake manifold vacuum) and rpm changes. The map sensor converts ...

  • Page 229

    Engine controls 1f – 61 daewoo t-154 bl2,3 manifold absolute pressure check step action value(s) yes no 1 1. Turn the ignition off. 2. Connect a scan tool to the data link connector (dlc). 3. Turn the ignition on. 4. Compare the manifold absolute pressure (map) sensor voltage reading from the scanne...

  • Page 230

    1f – 62 engine controls daewoo t-154 bl2,3 taa1f360 idle air control system check circuit description the e ngine control module (ecm) controls the engine idle speed with the idle air control (iac) valve. To increase the idle speed, the ecm pulls the iac pintle away from its seat, allowing more air ...

  • Page 231

    Engine controls 1f – 63 daewoo t-154 bl2,3 idle air control system check step action value(s) yes no 1 perform an on-board diagnostic (eobd) system check. Is the check completed? – go to step 2 go to “on-board diagnostic system check” 2 1. Turn the ignition off. 2. Connect the idle air control drive...

  • Page 232

    1f – 64 engine controls daewoo t-154 bl2,3 idle air control system check (cont’d) step action value(s) yes no 11 check for an open or short in the wire between the iac connector terminal b and the engine control module (ecm) con- nector terminal m30. Is the problem found? – go to step 15 go to step ...

  • Page 233: Blank

    Engine controls 1f – 65 daewoo t-154 bl2,3 blank.

  • Page 234

    1f – 66 engine controls daewoo t-154 bl2,3 taa1f240

  • Page 235

    Engine controls 1f – 6 7 daewoo t-154 bl2,3 ignition system check circuit description the electronic ignition (ei) system uses a waste spark method of spark distribution. In this type of ei system, the crankshaft position (ckp) sensor is mounted to the oil pump near a slotted wheel that is a part of...

  • Page 236

    1f – 68 engine controls daewoo t-154 bl2,3 ignition system check (cont’d) step action value(s) yes no 5 1. Turn the ignition off. 2. Disconnect the electronic ignition (ei) system ignition coil connector. 3. While cranking the engine, measure the voltage at the ei system ignition coil connector term...

  • Page 237

    Engine controls 1f – 69 daewoo t-154 bl2,3 ignition system check (cont’d) step action value(s) yes no 14 1. Turn the ignition on. 2. Measure the voltage between the ckp sensor connector terminals 1 and 3. Is the voltage within the value specified? 2.4-2.7 v go to step 20 go to step 15 15 measure the...

  • Page 238

    1f – 70 engine controls daewoo t-154 bl2,3 taa1f430 engine cooling fan circuit check – without a/c circuit description the engine cooling fan circuit operates the cooling fan. The cooling fan is controlled by the engine control module (ecm) based on input from the engine coolant temperature (ect) se...

  • Page 239

    Engine controls 1f – 71 daewoo t-154 bl2,3 (199 f). The ecm will turn the cooling fans off when the coolant temperature is 90 c (194 f). The ecm will turn the cooling fans on at high speed when the coolant temperature is 97 c (207 f). The ecm will change the cooling fans from high speed to low speed...

  • Page 240

    1f – 7 2 engine controls daewoo t-154 bl2,3 engine cooling fan circuit check – without a/c (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ 8 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ...

  • Page 241

    Engine controls 1f – 73 daewoo t-154 bl2,3 engine cooling fan circuit check – without a/c (cont’d) step action value(s) yes no 21 replace the ecm. Is the repair complete? – system ok – 22 1. Turn the ignition off. 2. Disconnect the ecm connector 2 3. Connect a fused jumper between the ecm connector ...

  • Page 242

    1f – 7 4 engine controls daewoo t-154 bl2,3 f41f013 engine cooling fan circuit check – with a/c circuit description the engine cooling fan circuit operates the main cooling fan and the auxiliary cooling fan. The cooling fans are controlled by the en gine control module (ecm) based on inputs from the...

  • Page 243

    Engine controls 1f – 7 5 daewoo t-154 bl2,3 short to ground in the wiring of the appropriate circuit. If the fuses become open (blown) when the cooling fans are to be turned on by the ecm, suspect a faulty cooling fan motor. The ecm will turn the cooling fans on at low speed when the coolant tempera...

  • Page 244

    1f – 7 6 engine controls daewoo t-154 bl2,3 engine cooling fan circuit check – with a/c (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ 5 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ...

  • Page 245

    Engine controls 1f – 77 daewoo t-154 bl2,3 engine cooling fan circuit check – with a/c (cont’d) step action value(s) yes no 13 1. Turn the ignition off. 2. Connect the cooling fan relay a. 3. Disconnect the engine control module (ecm) white connector. 4. Connect a fused jumper between the ecm connec...

  • Page 246

    1f – 78 engine controls daewoo t-154 bl2,3 engine cooling fan circuit check – with a/c (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ 25 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ...

  • Page 247

    Engine controls 1f – 79 daewoo t-154 bl2,3 engine cooling fan circuit check – with a/c (cont’d) step action value(s) yes no 37 1. Connect the main cooling fan connector. 2. Connect the cooling fan relay b. 3. Connect the cooling fan control relay. 4. Disconnect the ecm connector. 5. Connect a fused ...

  • Page 248

    1f – 80 engine controls daewoo t-154 bl2,3 engine cooling fan circuit check – with a/c (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ 43 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ replace the cool...

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  • Page 250

    1f – 82 engine controls daewoo t-154 bl2,3 taa1f250

  • Page 251

    Engine controls 1f – 83 daewoo t-154 bl2,3 data link connector diagnosis circuit description the provision for communicating with the engine control module (ecm) is the data link connector (dlc). It is located under the instrument panel. The dlc is used to connect the scan tool. Battery power and gr...

  • Page 252

    1f – 84 engine controls daewoo t-154 bl2,3 data link connector diagnosis (cont’d) step action value yes no 6 check the serial data circuit for a short to voltage and repair as necessary. Is a repair necessary? – go to step 17 go to step 11 7 with the test light connected to b+, probe the dlc ground ...

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  • Page 254

    1f – 86 engine controls daewoo t-154 bl2,3 fuel injector balance test a fuel injector tester is used to energize the injector for a precise amount of time, thus spraying a measured amount of fuel into the intake manifold. This causes a drop in the fuel rail pressure that can be recorded and used to ...

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  • Page 256: Trouble Code Diagnosis

    1f – 88 engine controls daewoo t-154 bl2,3 trouble code diagnosis clearing trouble codes notice: to prevent engine control module (ecm) damage, the key must be off when disconnecting or reconnecting the power to the ecm (for example battery cable, ecm pigtail connector, ecm fuse, jumper cables, etc....

  • Page 257

    Engine controls 1f – 89 daewoo t-154 bl2,3 diagnostic trouble codes (cont’d) dtc description type illuminate dtc description 1.5s illuminate mil p1134 oxygen sensor (o2s 1) transition ratio e yes p0137 heated oxygen sensor (ho2s 2) low voltage e yes p0138 heated oxygen sensor (ho2s 2) high voltage e...

  • Page 258

    1f – 90 engine controls daewoo t-154 bl2,3 diagnostic trouble codes (cont’d) dtc description type illuminate dtc description 1.5s illuminate mil p0406 exhaust gas recirculation (egr) pintle position sensor high voltage e yes p0420 catalyst (oxygen sensor) low efficiency a yes p0443 evaporative emiss...

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  • Page 260

    1f – 9 1 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0106 manifold absolute pressure (map) sensor rationality circuit description the engine control module (ecm) uses the manifold absolute pressure (map) sensor to control the fuel delivery and the ignition timing. The map senso...

  • Page 261

    Engine controls 1f – 92 daewoo t-154 bl2,3 5. This step checks if the reason for no map change was due to a faulty sensor or vacuum source to the sensor. 6. The map sensor vacuum source should be thor- oughly checked for restrictions. A drill bit can be used to clean out any casting flash that may e...

  • Page 262

    1f – 93 engine controls daewoo t-154 bl2,3 dtc p0106 manifold absolute pressure (map) sensor rationality (cont’d) step action value yes no 9 1. Using the scan tool, clear the diagnostic trouble codes (dtcs). 2. Start the engine and idle at normal operating temperature. 3. Operate the vehicle within ...

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  • Page 264

    1f – 95 engine controls daewoo t-154 bl2,3 taa1f140 diagnostic trouble code (dtc) p1106 manifold absolute pressure (map) sensor intermittent high voltage circuit description the manifold absolute pressure (map) sensor re- sponds to changes in intake manifold pressure (vacu- um). The map signal volta...

  • Page 265

    Engine controls 1f – 96 daewoo t-154 bl2,3 reviewing the fail records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the dtc to be set occurs. This may assist in diagnosing the condition. Dtc p1106 manifold absolute pressure (map) sensor ...

  • Page 266

    1f – 97 engine controls daewoo t-154 bl2,3 taa1f140 diagnostic trouble code (dtc) p0107 manifold absolute pressure (map) sensor low voltage circuit description the engine control module (ecm) uses the manifold absolute pressure (map) sensor to control the fuel delivery and the ignition timing. The m...

  • Page 267

    Engine controls 1f – 98 daewoo t-154 bl2,3 important: after repairs, use the scan tool block learn reset function to reset long-term fuel trim to 128 (0%). Test description number(s) below refer to the step number(s) on the diagnostic table. 1. The on-board diagnostic (eobd) system check prompts the...

  • Page 268

    1f – 99 engine controls daewoo t-154 bl2,3 dtc p0107 manifold absolute pressure (map) sneosr low voltage (cont’d) step action value yes no 7 check the map sensor 5 volt reference circuit for an open or short to ground. Is a problem found? – go to step 10 go to step 11 8 repair the connection termina...

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  • Page 270

    1f – 101 engine controls daewoo t-154 bl2,3 taa1f140 diagnostic trouble code (dtc) p1107 manifold absolute pressure (map) sensor intermittent low voltage circuit description the manifold absolute pressure (map) sensor re- sponds to changes in intake manifold pressure (vacu- um). The map signal volta...

  • Page 271

    Engine controls 1f – 102 daewoo t-154 bl2,3 inspect the wiring harness for damage. If the harness appears to be ok, observe the map display on the scan tool while moving connectors and wiring har- nesses related to the sensor. A change in the display will indicate the location of the fault. Reviewin...

  • Page 272

    1f – 103 engine controls daewoo t-154 bl2,3 taa1f140 diagnostic trouble code (dtc) p0108 manifold absolute pressure (map) sensor high voltage circuit description the engine control module (ecm) uses the manifold absolute pressure (map) sensor to control the fuel delivery and the ignition timing. The...

  • Page 273

    Engine controls 1f – 104 daewoo t-154 bl2,3 table. The misfire counters may be used to determine which cylinder(s) is misfiring. Important: after repairs, use the scan tool block learn reset function to reset long term fuel trim to 128 (0%). Test description number(s) below refer to the step number(...

  • Page 274

    1f – 105 engine controls daewoo t-154 bl2,3 dtc p0108 manifold absolute pressure (map) sensor high voltage (cont’d) step action value yes no 5 probe the map signal ground circuit at terminal a with a test light connected to battery voltage. Does the test light illuminate? – go to step 7 go to step 1...

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  • Page 276

    1f – 107 engine controls daewoo t-154 bl2,3 taaf150 diagnostic trouble code (dtc) p1111 intake air temperature (iat) sensor intermittent high voltage circuit description the intake air temperature (iat) sensor is a thermistor which measures the temperature of the air entering the engine. The engine ...

  • Page 277

    Engine controls 1f – 108 daewoo t-154 bl2,3 intake air temperature sensor c f ohms temperature vs. Resistance values (approxi- mate) 100 212 187 80 176 327 60 140 603 45 113 991 35 95 1412 25 77 2055 15 59 3055 5 41 4651 5 23 7273 15 5 11722 30 22 25600 40 40 45300 test description number(s) below r...

  • Page 278

    1f – 109 engine controls daewoo t-154 bl2,3 dtc p1111 intake air temperature intermittent (iat) sensor high voltage (cont’d) step action value yes no 7 1. Check for a poor sensor ground circuit terminal m64 connection at the ecm. 2. If a problem is found, repair as necessary. Is the repair complete?...

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  • Page 280

    1f – 1 1 1 engine controls daewoo t-154 bl2,3 taaf150 diagnostic trouble code (dtc) p0112 intake air temperature (iat) sensor low voltage circuit description the intake air temperature (iat) sensor uses a thermis- tor to control the signal voltage to the engine control module (ecm). The ecm supplies...

  • Page 281

    Engine controls 1f – 1 12 daewoo t-154 bl2,3 dtc p0112 intake air temperature (iat) sensor low voltage ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no 1 perform an on-board diagnostic (eobd) system check. Is the system check complet...

  • Page 282

    1f – 1 13 engine controls daewoo t-154 bl2,3 taaf150 diagnostic trouble code (dtc) p1112 intake air temperature (iat) sensor intermittent low voltage circuit description the intake air temperature (iat) sensor is a thermistor which measures the temperature of the air entering the engine. The engine ...

  • Page 283

    Engine controls 1f – 114 daewoo t-154 bl2,3 intake air temperature sensor c f ohms temperature vs. Resistance values (approxi- mate) 100 212 187 80 176 327 60 140 603 45 113 991 35 95 1412 25 77 2055 15 59 3055 5 41 4651 5 23 7273 15 5 11722 30 22 25600 40 40 45300 test description number(s) below r...

  • Page 284

    1f – 115 engine controls daewoo t-154 bl2,3 taaf150 diagnostic trouble code (dtc) p0113 intake air temperature (iat) sensor high voltage circuit description the intake air temperature (iat) sensor uses a thermis- tor to control the signal voltage to the engine control module (ecm). The ecm supplies ...

  • Page 285

    Engine controls 1f – 116 daewoo t-154 bl2,3 4. This step simulates a dtc p0112. If the ecm senses the change, the ecm and wiring are ok. 5. This step will determine if the reason the ecm did not sense the change was due to a open ground or signal circuit or malfunctioning ecm. 11. The replacement ec...

  • Page 286

    1f – 117 engine controls daewoo t-154 bl2,3 dtc p0113 intake air temperature (iat) sensor high voltage (cont’d) step action value yes no 11 1. Tur the ignition switch off. 2. Replace the ecm. Is the action complete? – go to step 12 – 12 1. Using the scan tool, clear the dtcs. 2. Start the engine and...

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  • Page 288

    1f – 119 engine controls daewoo t-154 bl2,3 taa1f160 diagnostic trouble code (dtc) p1114 engine coolant temperature (ect) sensor intermittent low voltage circuit description the engine coolant temperature (ect) sensor is a thermistor mounted in the engine coolant stream. The engine control module (e...

  • Page 289

    Engine controls 1f – 120 daewoo t-154 bl2,3 engine coolant temperature sensor c f ohms temperature vs. Resistance values (approxi- mate) 100 212 177 80 176 332 60 140 667 45 113 1188 35 95 1802 25 77 2796 15 59 4450 5 41 7280 5 23 12300 15 5 21450 30 22 52700 40 40 100700 test description number(s) ...

  • Page 290

    1f – 1 2 1 engine controls daewoo t-154 bl2,3 taa1f160 diagnostic trouble code (dtc) p1115 engine coolant temperature (ect) sensor intermittent high voltage circuit description the engine coolant temperature (ect) sensor is a thermistor mounted in the engine coolant stream. The engine control module...

  • Page 291

    Engine controls 1f – 122 daewoo t-154 bl2,3 engine coolant temperature sensor c f ohms temperature vs. Resistance values (approxi- mate) 100 212 177 80 176 332 60 140 667 45 113 1188 35 95 1802 25 77 2796 15 59 4450 5 41 7280 5 23 12300 15 5 21450 30 22 52700 40 40 100700 test description number(s) ...

  • Page 292

    1f – 123 engine controls daewoo t-154 bl2,3 dtc p1115 engine coolant temperature (ect) sensor intermittent high voltage (cont’d) step action value yes no 8 1. Check for a poor sensor ground circuit terminal m64 connection at the ecm. 2. If a problem is found, repair as necessary. Is the repair compl...

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  • Page 294

    1f – 125 engine controls daewoo t-154 bl2,3 taa1f160 diagnostic trouble code (dtc) p0117 engine coolant temperature (ect) sensor low voltage circuit description the engine coolant temperature (ect) sensor uses a thermistor to control the signal voltage to the engine control module (ecm). The ecm sup...

  • Page 295

    Engine controls 1f – 126 daewoo t-154 bl2,3 dtc p0117 engine coolant temperature (ect) sensor low voltage step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 1. Turn the ignition switch...

  • Page 296

    1f – 127 engine controls daewoo t-154 bl2,3 taa1f160 diagnostic trouble code (dtc) p0118 engine coolant temperature (ect) sensor high voltage circuit description the engine coolant temperature (ect) sensor uses a thermistor to control the signal voltage to the engine control module (ecm). The ecm su...

  • Page 297

    Engine controls 1f – 128 daewoo t-154 bl2,3 dtc p0118 engine coolant temperature (ect) sensor high voltage step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 1. Turn the ignition switc...

  • Page 298

    1f – 129 engine controls daewoo t-154 bl2,3 dtc p0118 engine coolant temperature (ect) sensor high voltage (cont’d) step action value yes no 12 1. Using the scan tool, clear the dtcs. 2. Start the engine and idle at normal operating temperature. 3. Operate the vehicle within the conditions for setti...

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  • Page 300

    1f – 1 3 1 engine controls daewoo t-154 bl2,3 taa1f170 diagnostic trouble code (dtc) p1121 throttle position (tp) sensor intermittent high voltage circuit description the throttle position (tp) sensor circuit provides a volt- age signal that changes relative to throttle blade angle. The tp sensor se...

  • Page 301

    Engine controls 1f – 132 daewoo t-154 bl2,3 dtc p1121 throttle position (tp) sensor intermittent high voltage step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 1. Turn the ignition on...

  • Page 302

    1f – 133 engine controls daewoo t-154 bl2,3 taa1f170 diagnostic trouble code (dtc) p0122 throttle position (tp) sensor low voltage circuit description the engine control module (ecm) supplies a 5 volt reference signal and a ground to the throttle position (tp) sensor. The tp sen- sor sends a voltage...

  • Page 303

    Engine controls 1f – 134 daewoo t-154 bl2,3 11. If no faults have been found at this point and no additional dtcs were set, refer to “diagnostic aids” in this section for additional checks and information. Dtc p0122 throttle position (tp) sensor low voltage step action value yes no 1 perform an on-b...

  • Page 304

    1f – 135 engine controls daewoo t-154 bl2,3 dtc p0122 throttle position (tp) sensor low voltage (cont’d) step action value yes no 12 1. Using the scan tool, clear the dtcs. 2. Start the engine and idle at normal operating temperature. 3. Operate the vehicle within the conditions for setting this dtc...

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  • Page 306

    1f – 137 engine controls daewoo t-154 bl2,3 taa1f170 diagnostic trouble code (dtc) p1122 throttle position (tp) sensor intermittent low voltage circuit description the throttle position (tp) sensor circuit provides a volt- age signal that changes relative to throttle blade angle. The tp sensor sends...

  • Page 307

    Engine controls 1f – 138 daewoo t-154 bl2,3 dtc p1122 throttle position (tp) sensor circuit intermittent low voltage step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 1. Turn the igni...

  • Page 308

    1f – 139 engine controls daewoo t-154 bl2,3 taa1f170 diagnostic trouble code (dtc) p0123 throttle position (tp) sensor high voltage circuit description the engine control module (ecm) supplies a 5 volt reference signal and a ground to the throttle position (tp) sensor. The tp sen- sor sends a voltag...

  • Page 309

    Engine controls 1f – 140 daewoo t-154 bl2,3 7. A shorted 5 volt reference circuit will also set addi- tional dtcs. 11. The replacement ecm must be programmed. Refer to the latest techline procedure for ecm reprogramming. Dtc p0123 throttle position (tp) sensor high voltage step action value yes no 1...

  • Page 310

    1f – 141 engine controls daewoo t-154 bl2,3 dtc p0123 throttle position (tp) sensor high voltage (cont’d) step action value yes no 12 1. Using the scan tool, clear the dtcs. 2. Start the engine and idle at normal operating temperature. 3. Operate the vehicle within the conditions for setting this dt...

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  • Page 312

    1f – 143 engine controls daewoo t-154 bl2,3 taa1f160 diagnostic trouble code (dtc) p0125 engine coolant temperature (ect) insufficient for closed loop fuel control circuit description when the vehicle is first started, it operates in open loop, ignoring the oxygen sensor (o2s 1) signal and calculati...

  • Page 313

    Engine controls 1f – 144 daewoo t-154 bl2,3 action taken when the dtc sets the malfunction indicator lamp (mil) will illuminate after three (1.5l sohc) or consecutive trip with a fail. The ecm will record operating conditions at the time the diagnostic fails. This information will be stored in the f...

  • Page 314

    1f – 145 engine controls daewoo t-154 bl2,3 dtc p0125 engine coolant temperature (ect) insufficient for closed loop fuel control ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no 1 perform an on-board diagnostic (eobd) system check. I...

  • Page 315

    Engine controls 1f – 146 daewoo t-154 bl2,3 dtc p0125 engine coolant temperature (ect) insufficient for closed loop fuel control (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no 11 1. Turn the ignition off. 2. Replace the ec...

  • Page 316

    1f – 147 engine controls daewoo t-154 bl2,3 taa1f180 diagnostic trouble code (dtc) p0131 oxygen sensor (o2s 1) low voltage circuit description the engine control module (ecm) supplies a voltage of about 0.45 volts be tween terminals m12 and m29 (if mea sured with a 10 m : digital voltmeter, this may...

  • Page 317

    Engine controls 1f – 148 daewoo t-154 bl2,3 speeds and/or loads to confirm. Refer to “fuel system diagnosis” in this section. Map sensor – an output that causes the ecm to sense a lower than normal manifold pressure (high vac- uum) can cause the system to go lean. Disconnecting the map sensor will a...

  • Page 318

    1f – 149 engine controls daewoo t-154 bl2,3 dtc p0131 oxygen sensor (o2s 1) low voltage (cont’d) step action value yes no 6 1. Turn the ignition off. 2. Replace the engine control module (ecm). Is the action complete? – go to step 7 – 7 1. If disconnected, reconnect the o2s 1 electrical connector. 2...

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  • Page 320

    1f – 151 engine controls daewoo t-154 bl2,3 taa1f180 diagnostic trouble code (dtc) p0132 oxygen sensor (o2s 1) high voltage circuit description the engine control module (ecm) supplies a voltage of about 0.45 volts be- tween terminals m12 and m29 (if mea- sured with a 10 m : digital voltmeter, this ...

  • Page 321

    Engine controls 1f – 152 daewoo t-154 bl2,3 manifold absolute pressure (map) sensor – an output that causes the ecm to sense a higher than nor- mal manifold pressure (low vacuum) can cause the sys- tem to go rich. Disconnecting the map sensor will allow the ecm to substitute a fixed value for the ma...

  • Page 322

    1f – 153 engine controls daewoo t-154 bl2,3 dtc p0132 oxygen sensor (o2s 1) high voltage (cont’d) step action value yes no 7 1. If disconnected, reconnect the o2s 1 electrical connector. 2. Using the scan tool, clear the dtcs. 3. Start the engine and idle at normal operating temperature. 4. Operate ...

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  • Page 324

    1f – 155 engine controls daewoo t-154 bl2,3 taa1f180 diagnostic trouble code (dtc) p0133 oxygen sensor (o2s 1) slow response circuit description the engine control module (ecm) continuously monitors the oxygen sen- sor (o2s 1) activity for 100 seconds. During the monitor period, the ecm counts the n...

  • Page 325

    Engine controls 1f – 156 daewoo t-154 bl2,3 a history dtc will clear after 40 consecutive warm up cycles without a fault. The dtc(s) can be cleared by using the scan tool. Diagnostic aids dtc p0133 or slow response is most likely caused by one of the following items: fuel pressure – the system will ...

  • Page 326

    1f – 157 engine controls daewoo t-154 bl2,3 dtc p0133 oxygen sensor (o2s 1) slow response (cont’d) step action value(s) yes no 5 check the exhaust manifold/catalytic converter for a leak and repair as necessary. Is the repair complete? – go to step 16 go to step 6 6 visually/physically inspect for t...

  • Page 327

    Engine controls 1f – 158 daewoo t-154 bl2,3 dtc p0133 oxygen sensor (o2s 1) slow response (cont’d) step action value(s) yes no 16 1. Using the scan tool, clear the diagnostic trouble codes (dtcs). 2. Start the engine. 3. Operate the vehicle within the conditions for setting this dtc as specified in ...

  • Page 328

    1f – 159 engine controls daewoo t-154 bl2,3 taa1f180 diagnostic trouble code (dtc) p1133 oxygen sensor (o2s 1) too few transitions circuit description the engine control module (ecm) constantly monitors the oxygen sensor (o2s 1) activity for 100 seconds. During the monitor pe- riod, the ecm counts t...

  • Page 329

    Engine controls 1f – 160 daewoo t-154 bl2,3 diagnostic aids dtc p1133 is most likely caused by one of the following items: fuel pressure – the system will go rich if the fuel pressure is too high. The ecm can compensate for some increase. However, if it gets too high, a dtc p1133 may set. Refer to “...

  • Page 330

    1f – 161 engine controls daewoo t-154 bl2,3 dtc p1133 - oxygen sensor (o2s 1) too few transitions (cont’d) step action value yes no 5 check the exhaust manifold for a leak near the en- gine and repair as necessary. Is a leak found and repaired? – go to step 3 go to step 6 6 1. Turn the ignition off....

  • Page 331

    Engine controls 1f – 162 daewoo t-154 bl2,3 dtc p1133 - oxygen sensor (o2s 1) too few transitions (cont’d) step action value yes no 13 1. Turn the ignition off. 2. Disconnect the ecm connectors and check the o2s 1 sensor signal circuit, at terminal m29 for continuity. 3. If the o2s 1 sensor signal c...

  • Page 332

    1f – 163 engine controls daewoo t-154 bl2,3 taa1f180 diagnostic trouble code (dtc) p0134 oxygen sensor (o2s 1) no activity circuit description the /engine control module (ecm) supplies a voltage of about 0.45 volts be- tween terminals m29 and m12 (if mea- sured with a 10 m : digital voltmeter, this ...

  • Page 333

    Engine controls 1f – 164 daewoo t-154 bl2,3 the malfunction occurred. The information is then stored on the scan tool for later reference. 2. During engine warm-up, the o2s 1 should warm up, and its voltage output should vary between 150 mv and 850 mv. When the o2s 1 voltage varies, the en- gine wil...

  • Page 334

    1f – 165 engine controls daewoo t-154 bl2,3 dtc p0134 oxygen sensor (o2s 1) no activity (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no 8 check the o2s 1 low circuit for an open or short to ground between the o2s 1 harness ...

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    1f – 167 engine controls daewoo t-154 bl2,3 taa1f180 diagnostic trouble code (dtc) p1134 oxygen sensor (o2s 1) transition ratio circuit description the engine control module (ecm) monitors the oxygen sensor (o2s 1) ac- tivity for 60 seconds after closed loop and stoichiometric operation have been es...

  • Page 337

    Engine controls 1f – 168 daewoo t-154 bl2,3 and wiring are ok and dtc p1134 continues to set, re- place the bank 1 sensor 1 (o2s 1). Reviewing the failure records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the dtc to be set oc- curs. ...

  • Page 338

    1f – 169 engine controls daewoo t-154 bl2,3 dtc p1134 - oxygen sensor (o2s 1) transition ratio (cont’d) step action value yes no 6 1. With the o2s 1 disconnected, jumper the signal and low circuits, terminals 2 and 1 to ground. 2. Turn the ignition on 3. Using a scan tool, monitor the o2s 1 voltage....

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    1f – 171 engine controls daewoo t-154 bl2,3 taa1f190 diagnostic trouble code (dtc) p0137 heated oxygen sensor (ho2s 2) low voltage circuit description in order to control emissions, a catalytic converter is used to convert harmful emissions into harmless water vapor and carbon dioxide. The engine co...

  • Page 341

    Engine controls 1f – 172 daewoo t-154 bl2,3 system voltage is greater than 10 volts. No related malfunctions (see p0131) and dtc p0141 is not set. Closed loop (c/l) test: ho2s 2 voltage is less than 0.1 volt. 3 second delay after in close loop. Power enrichment (pe) test: ho2s 2 voltage is less than...

  • Page 342

    1f – 173 engine controls daewoo t-154 bl2,3 dtc p0137 heated oxygen sensor (ho2s 2) low voltage step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Turn the ignition on, with the ...

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    1f – 175 engine controls daewoo t-154 bl2,3 taa1f190 diagnostic trouble code (dtc) p0138 heated oxygen sensor (ho2s 2) high voltage circuit description in order to control emissions, a catalytic converter is used to convert harmful emissions into harmless water vapor and carbon dioxide. The engine c...

  • Page 345

    Engine controls 1f – 176 daewoo t-154 bl2,3 system voltage is greater than 10 volts. No related malfunctions (see p0131) and dtc p0141 is not set. Closed loop (c/l) test: ho2s 2 voltage is greater than 0.952 volts. 3 second delay after in c/l. Decel fuel cut-off (dfco) test: ho2s 2 is greater than 0...

  • Page 346

    1f – 177 engine controls daewoo t-154 bl2,3 dtc p0138 heated oxygen sensor (ho2s 2) high voltage step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Turn the ignition on, with the...

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  • Page 348

    1f – 179 engine controls daewoo t-154 bl2,3 taa1f190 diagnostic trouble code (dtc) p0140 heated oxygen sensor (ho2s 2) no activity circuit description in order to control emissions, a catalytic converter is used to convert harmful emissions into harmless water vapor and carbon dioxide. The engine co...

  • Page 349

    Engine controls 1f – 180 daewoo t-154 bl2,3 1.5l sohc the ho2s 2 voltage is between 0.4222 and 0.478 volt. 3 second delay after exit decel fuel cut-off (dfco). Airflow is greater than 7 g/sec. No related malfunctions (see p0131) and dtc p0141 is not set. Action taken when the dtc sets the malfunctio...

  • Page 350

    1f – 181 engine controls daewoo t-154 bl2,3 dtc p0140 heated oxygen sensor (ho2s 2) no activity step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 1. Install a scan tool with the engin...

  • Page 351

    Engine controls 1f – 182 daewoo t-154 bl2,3 dtc p0140 heated oxygen sensor (ho2s 2) no activity (cont’d) step action value yes no 11 1. Using the scan tool, clear the dtcs. 2. Start the engine and idle at normal operating temperature. 3. Operate the vehicle within the conditions for setting this dtc...

  • Page 352

    1f – 183 engine controls daewoo t-154 bl2,3 taa1f190 diagnostic trouble code (dtc) p0141 heated oxygen sensor (ho2s 2) heater circuit description in order to control emissions, a catalytic converter is used to convert harmful emissions into harmless water vapor and carbon dioxide. The engine control...

  • Page 353

    Engine controls 1f – 184 daewoo t-154 bl2,3 engine coolant temperature (ect) is greater than –40 q c (–40 q f). Intake air temperature (iat) is less than –40 q c (–40 q f). The ignition voltage is between 11 and 18 volts. The average airflow is less than 14 g/sec. The throttle position (tp) sensor i...

  • Page 354

    1f – 185 engine controls daewoo t-154 bl2,3 dtc p0141 heated oxygen sensor (ho2s 2) heater step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 notice: if the engine has just been ope...

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  • Page 356

    1f – 187 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p1167 oxygen (o2) sensor rich in decel fuel cut–off (dfco) (1.5l sohc) system description the oxygen sensor (o2s) varies the voltage within a range of about 1 volt if the exhaust is rich, down through about 0.10 volts if the e...

  • Page 357

    Engine controls 1f – 188 daewoo t-154 bl2,3 dtc p1167 – oxygen (o2) sensor rich in decel fuel cut-off (dfco) (1.5l sohc) step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Instal...

  • Page 358

    1f – 189 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0171 fuel trim system too lean system description to provide the best possible combination of driveability, fuel economy, and emission control, a closed loop air/ fuel metering system is used. While in closed loop, the engine...

  • Page 359

    Engine controls 1f – 190 daewoo t-154 bl2,3 injector. The water causes a lean exhaust and can set dtc p0171. Check for poor o2s 1 or map sensor connection at the ecm. Inspect the harness connectors for the fol- lowing conditions: backed-out terminals improper mating broken locks improperly formed da...

  • Page 360

    1f – 191 engine controls daewoo t-154 bl2,3 dtc p0171 fuel trim system too lean (cont’d) step action value yes no 5 visually/physically check the following items: vacuum hoses for splits, kinks and improper connections. Crankcase ventilation oil/air separator for proper installation. Exhaust system ...

  • Page 361

    Engine controls 1f – 192 daewoo t-154 bl2,3 dtc p0171 fuel trim system too lean (cont’d) step action value yes no 13 1. Connect a fuel pressure gauge to the fuel system. 2. Turn the ignition switch off for at least 10 seconds. 3. Turn the ignition switch on, the fuel pump will run for approximately ...

  • Page 362

    1f – 193 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p1171 fuel trim system lean during power enrichment system description the internal circuitry of the powertrain control module engine control module (ecm) can identify if the vehicle fuel system is capable of supplying adequat...

  • Page 363

    Engine controls 1f – 194 daewoo t-154 bl2,3 dtc p1171 fuel trim system lean during power enrichment step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 1. Turn the ignition on, with eng...

  • Page 364

    1f – 195 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0172 fuel trim system too rich system description to provide the best possible combination of driveability, fuel economy, and emission control, a closed loop air/ fuel metering system is used. While in closed loop, the e ngin...

  • Page 365

    Engine controls 1f – 196 daewoo t-154 bl2,3 harness related to the engine harness. A change in the display will indicate the location of the fault. If a dtc p1404 is also set, check the 5 volt reference circuits for a short to voltage. Check for a restricted exhaust system. A shorted 5 volt referenc...

  • Page 366

    1f – 197 engine controls daewoo t-154 bl2,3 dtc p0172 fuel trim system too rich (cont’d) step action value yes no 8 1. Turn the ignition switch off and inspect the throttle body, throttle plate and idle air control (iac) passages for choking and foreign objects. 2. Repair as necessary. Does the insp...

  • Page 367

    Engine controls 1f – 198 daewoo t-154 bl2,3 dtc p0172 fuel trim system too rich (cont’d) step action value yes no 18 1. Remove and visually/physically inspect the oxygen sensor (o2s 1) for silicone contamination. This will be indicated by a powdery white deposit on the portion of the o2s 1 sensor ex...

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    1f – 199 engine controls daewoo t-154 bl2,3 faa1f210

  • Page 369

    Engine controls 1f – 200 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0201 injector 1 output circuit fault circuit description the engine control module (ecm) has four individual injector driver circuits, each of which controls an injector. When a driver circuit is grounded by the ecm, the inje...

  • Page 370

    1f – 201 engine controls daewoo t-154 bl2,3 dtc p0201 injector 1 output circuit fault step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 will the engine start? – go to step 3 go to ...

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    1f – 203 engine controls daewoo t-154 bl2,3 faa1f210

  • Page 373

    Engine controls 1f – 204 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0202 injector 2 output circuit fault circuit description the engine control module (ecm) has four individual injector driver circuits, each of which controls an injector. When a driver circuit is grounded by the ecm, the inje...

  • Page 374

    1f – 205 engine controls daewoo t-154 bl2,3 dtc p0202 injector 2 output circuit fault (cont’d) step action value yes no 4 1. Review the freeze frame data with the ignition on and the engine off and note the parameters. 2. Operate the vehicle within the freeze frame conditions as noted. Does p0202 re...

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    1f – 207 engine controls daewoo t-154 bl2,3 faa1f210

  • Page 377

    Engine controls 1f – 208 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0203 injector 3 output circuit fault circuit description the engine control module (ecm) has four individual injector driver circuits, each of which controls an injector. When a driver circuit is grounded by the ecm, the inje...

  • Page 378

    1f – 209 engine controls daewoo t-154 bl2,3 dtc p0203 injector 3 output circuit fault (cont’d) step action value yes no 4 1. Review the freeze frame data with the ignition on and the engine off and note the parameters. 2. Operate the vehicle within the freeze frame conditions as noted. Does dtc p020...

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    1f – 211 engine controls daewoo t-154 bl2,3 faa1f210

  • Page 381

    Engine controls 1f – 212 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0204 injector 4 output circuit fault circuit description the engine control module (ecm) has four individual injector driver circuits, each of which controls an injector. When a driver circuit is grounded by the ecm, the inje...

  • Page 382

    1f – 213 engine controls daewoo t-154 bl2,3 dtc p0204 injector 4 output circuit fault (cont’d) step action value yes no 4 1. Review the freeze frame data with the ignition on and the engine off and note the parameters. 2. Operate the vehicle within the freeze frame conditions as noted. Does dtc p020...

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    1f – 215 engine controls daewoo t-154 bl2,3 faa1f220

  • Page 385

    Engine controls 1f – 216 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0300 multiple cylinder misfire circuit description the engine control module (ecm) monitors the crankshaft and camshaft position to detect if the engine is misfiring. The ecm looks for a quick drop in crankshaft speed. This t...

  • Page 386

    1f – 217 engine controls daewoo t-154 bl2,3 conditions for clearing the mil/dtc the mil will turn off after three (for – 1.5l sohc) consecutive ignition cycles in which the diag- nostic runs without a fault within the freeze frame conditions that the dtc failed. A history dtc will clear after 40 con...

  • Page 387

    Engine controls 1f – 218 daewoo t-154 bl2,3 dtc p0300 multiple cylinder misfire step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 install a scan tool. Are diagnostic trouble codes ...

  • Page 388

    1f – 219 engine controls daewoo t-154 bl2,3 dtc p0300 multiple cylinder misfire (cont’d) step action value yes no 15 1. Disconnect the injector test light. 2. With a test light connected to ground, probe the ignition feed terminal 1 of the injector harness connector for each cylinder that had misfir...

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    1f – 221 engine controls daewoo t-154 bl2,3 faa1f220

  • Page 391

    Engine controls 1f – 222 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0301 cylinder 1 misfire circuit description the engine control module (ecm) monitors the crankshaft and camshaft position to detect if the engine is misfiring. The ecm looks for a quick drop in crankshaft speed. This test is ...

  • Page 392

    1f – 221 engine controls daewoo t-154 bl2,3 conditions for clearing the mil/dtc the mil will turn off after three (four – 1.5l sohc) consecutive ignition cycles in which the diagnostic runs without a fault within the freeze frame conditions that the dtc failed. A history dtc will clear after 40 cons...

  • Page 393

    Engine controls 1f – 222 daewoo t-154 bl2,3 dtc p0301 cylinder 1 misfire step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 install a scan tool. Are diagnostic trouble codes (dtcs) ...

  • Page 394

    1f – 223 engine controls daewoo t-154 bl2,3 dtc p0301 cylinder 1 misfire (cont’d) step action value yes no 15 1. Disconnect the injector test light. 2. With a test light connected to ground, probe the ignition feed terminal 1 of the injector harness connector for the cylinder that had misfired. 3. C...

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  • Page 396

    1f – 225 engine controls daewoo t-154 bl2,3 faa1f220

  • Page 397

    Engine controls 1f – 226 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0302 cylinder 2 misfire circuit description the engine control module (ecm) monitors the crankshaft and camshaft position to detect if the engine is misfiring. The ecm looks for a quick drop in crankshaft speed. This test is ...

  • Page 398

    1f – 227 engine controls daewoo t-154 bl2,3 conditions for clearing the mil/dtc the mil will turn off after three (four – 1.5l sohc) consecutive ignition cycles in which the diagnostic runs without a fault within the freeze frame conditions that the dtc failed. A history dtc will clear after 40 cons...

  • Page 399

    Engine controls 1f – 228 daewoo t-154 bl2,3 dtc p0302 cylinder 2 misfire step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 install a scan tool. Are diagnostic trouble codes (dtcs) p02...

  • Page 400

    1f – 229 engine controls daewoo t-154 bl2,3 dtc p0302 cylinder 2 misfire (cont’d) step action value yes no 15 1. Disconnect the injector test light. 2. With a test light connected to ground, probe the ignition feed terminal 1 of the injector harness connector for the cylinder that had misfired. 3. C...

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  • Page 402

    1f – 231 engine controls daewoo t-154 bl2,3 faa1f220

  • Page 403

    Engine controls 1f – 232 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0303 cylinder 3 misfire circuit description the engine control module (ecm) monitors the crankshaft and camshaft position to detect if the engine is misfiring. The ecm looks for a quick drop in crankshaft speed. This test is ...

  • Page 404

    1f – 233 engine controls daewoo t-154 bl2,3 conditions for clearing the mil/dtc the mil will turn off after three (four – 1.5l sohc) consecutive ignition cycles in which the diagnostic runs without a fault within the freeze frame conditions that the dtc failed. A history dtc will clear after 40 cons...

  • Page 405

    Engine controls 1f – 235 daewoo t-154 bl2,3 dtc p0303 cylinder 3 misfire step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 install a scan tool. Are diagnostic trouble codes (dtcs) p02...

  • Page 406

    1f – 236 engine controls daewoo t-154 bl2,3 dtc p0303 cylinder 3 misfire (cont’d) step action value yes no 15 1. Disconnect the injector test light. 2. With a test light connected to ground, probe the ignition feed terminal 1 of the injector harness connector for the cylinder that had misfired. 3. C...

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  • Page 408

    1f – 238 engine controls daewoo t-154 bl2,3 faa1f220

  • Page 409

    Engine controls 1f – 239 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0304 cylinder 4 misfire circuit description the engine control module (ecm) monitors the crankshaft and camshaft position to detect if the engine is misfiring. The ecm looks for a quick drop in crankshaft speed. This test is ...

  • Page 410

    1f – 240 engine controls daewoo t-154 bl2,3 conditions for clearing the mil/dtc the mil will turn off after three (four – 1.5l sohc) consecutive ignition cycles in which the diagnostic runs without a fault within the freeze frame conditions that the dtc failed. A history dtc will clear after 40 cons...

  • Page 411

    Engine controls 1f – 241 daewoo t-154 bl2,3 dtc p0304 cylinder 4 misfire step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 install a scan tool. Are diagnostic trouble codes (dtcs) p02...

  • Page 412

    1f – 242 engine controls daewoo t-154 bl2,3 dtc p0304 cylinder 4 misfire (cont’d) step action value yes no 15 1. Disconnect the injector test light. 2. With a test light connected to ground, probe the ignition feed terminal 1 of the injector harness connector for the cylinder that had misfired. 3. C...

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  • Page 414

    1f – 244 engine controls daewoo t-154 bl2,3 kaa1f390 diagnostic trouble code (dtc) p0317 rough road sensor source not detected (1.5l sohc) circuit description the engine control module (ecm) identifies engine misfire by detecting variations in crankshaft speed. Crankshaft speed variations can also o...

  • Page 415

    Engine controls 1f – 245 daewoo t-154 bl2,3 dtc p0317 – rough road sensor source not detected (1.5l sohc) step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Install a scan tool t...

  • Page 416

    1f – 246 engine controls daewoo t-154 bl2,3 dtc p0317 – rough road sensor source not detected (1.5l sohc) (cont’d) step action value yes no 12 check if any additional dtcs are set. Are any dtcs displayed that have not been diagnosed? – go to applicable dtc table system ok.

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  • Page 418

    1f – 248 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0325 knock sensor internal malfunction system description the knock sensor (ks) system is used to detect engine detonation, allowing the engine control module (ecm) to retard ignition control spark timing based on the ks sign...

  • Page 419

    Engine controls 1f – 249 daewoo t-154 bl2,3 dtc p0325 knock sensor internal malfunction step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 1. Start the engine. 2. Install a scan tool. ...

  • Page 420

    1f – 250 engine controls daewoo t-154 bl2,3 taa1f380 diagnostic trouble code (dtc) p0327 knock sensor circuit fault system description the knock sensor (ks) system is used to detect engine detonation, allowing the engine control module (ecm) to retard ignition control spark timing based on the ks si...

  • Page 421

    Engine controls 1f – 251 daewoo t-154 bl2,3 poor terminal-to-wire connection physical damage to the wiring harness test description number(s) below refer to the step number(s) on the diagnostic table. 1. The on-board diagnostic (eobd) system check prompts the technician to complete some basic checks...

  • Page 422

    1f – 252 engine controls daewoo t-154 bl2,3 dtc p0327 knock sensor circuit fault (cont’d) step action value yes no 7 check for a poor connection at the ecm con- nector, knock sensor (ks) signal circuit and repair as necessary. Is a repair necessary? – go to step 12 go to step 8 8 1. Turn the ignitio...

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  • Page 424

    1f – 254 engine controls daewoo t-154 bl2,3 taa1f310 diagnostic trouble code (dtc) p0336 58x crankshaft position (ckp) sensor extra/missing pulses circuit description the 58x reference signal is produced by the crankshaft position (ckp) sensor. During one crankshaft revolu- tion, 58 crankshaft pulse...

  • Page 425

    Engine controls 1f – 255 daewoo t-154 bl2,3 cords data on the scan tool if applicable. This creates an electronic copy of the data taken when the malfunction occurred. The information is then stored on the scan tool for later reference. 10. The replacement ecm must be repro- grammed. Refer to the la...

  • Page 426

    1f – 256 engine controls daewoo t-154 bl2,3 dtc p0336 58x crankshaft position (ckp) sensor extra/missing pulses (cont’d) step action value yes no 11 1. Using the scan tool, clear the dtcs. 2. Start the engine and idle at normal operating temperature. 3. Operate the vehicle within the conditions for ...

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  • Page 428

    1f – 258 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p1336 58x crankshaft position (ckp) sensor tooth error not learned system description in order to detect engine misfire at higher engine speeds, the engine control module (ecm) must know of any variation be- tween the cranksha...

  • Page 429

    Engine controls 1f – 259 daewoo t-154 bl2,3 dtc p1336 – 58x crankshaft position (ckp) sensor tooth error not learned step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Install the scan ...

  • Page 430

    1f – 260 engine controls daewoo t-154 bl2,3 taa1f310 diagnostic trouble code (dtc) p0337 58x crankshaft position (ckp) sensor no signal circuit description the 58x reference signal is produced by the crankshaft position (ckp) sensor. During one crankshaft revolu- tion, 58 crankshaft pulses will be p...

  • Page 431

    Engine controls 1f – 261 daewoo t-154 bl2,3 1. The on-board diagnostic (eobd) system check prompts the technician to complete some basic checks and store the freeze frame and failure re- cords data on the scan tool if applicable. This creates an electronic copy of the data taken when the malfunction...

  • Page 432

    1f – 262 engine controls daewoo t-154 bl2,3 dtc p0337 58x crankshaft position (ckp) sensor no signal (cont’d) step action value(s) yes no 9 1. Turn the ignition off. 2. Replace the ecm. Is the repair complete? – go to step 10 – 10 1. Using the scan tool, clear the diagnostic trouble codes (dtcs). 2....

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  • Page 434

    1f – 264engine controls daewoo t-154 bl2,3 taa1f320 diagnostic trouble code (dtc) p0341 camshaft position (cam) sensor rationality system description the camshaft position (cmp) sensor is used to corre- late crankshaft to camshaft position so that the engine control module (ecm) can determine which ...

  • Page 435

    Engine controls 1f – 265 daewoo t-154 bl2,3 a history dtc will clear after 40 consecutive warm up cycles without a fault. Dtc(s) can be cleared by using the scan tool. Diagnostic aids an intermittent problem may be caused by a poor con- nection, rubbed-through wire insulation, or a wire that is brok...

  • Page 436

    1f – 266 engine controls daewoo t-154 bl2,3 dtc p0341 camshaft position (cmp) sensor rationality (cont’d) step action value(s) yes no 7 check for poor connections at the cmp electrical connectors and repair as necessary. Is the repair complete? – go to step 15 go to step 13 8 1. Turn the ignition of...

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  • Page 438

    1f – 268 engine controls daewoo t-154 bl2,3 taa1f320 diagnostic trouble code (dtc) p0342 camshaft position (cmp) sensor no signal system description the camshaft position (cmp) sensor is used to corre- late crankshaft to camshaft position so that the engine control module (ecm) can determine which c...

  • Page 439

    Engine controls 1f – 269 daewoo t-154 bl2,3 dtc(s) can be cleared by using the scan tool. Diagnostic aids an intermittent problem may be caused by a poor con- nection, rubbed-through wire insulation, or a wire that is broken inside the insulation. Any circuitry, that is suspected as causing the com-...

  • Page 440

    1f – 270 engine controls daewoo t-154 bl2,3 dtc p0342 camshaft position (cmp) sensor no signal (cont’d) step action value(s) yes no 8 check for a poor connection or open in the cmp ground circuit and repair as necessary. Is the repair complete? – go to step 13 – 9 1. Turn the ignition off. 2. Discon...

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  • Page 442

    1f – 272 engine controls daewoo t-154 bl2,3 taa1f240

  • Page 443

    Engine controls 1f – 273 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0351 ignition control circuit a fault (cylinder 1 and 4) circuit description the engine control module (ecm) provides a ground for the electronic spark timing a circuit. When the ecm removes the ground path of the ignition pr...

  • Page 444

    1f – 274 engine controls daewoo t-154 bl2,3 dtc p0351 ignition control circuit a fault (cylinder 2 and 3) step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 check for a faulty connecti...

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  • Page 446

    1f – 276 engine controls daewoo t-154 bl2,3 taa1f240

  • Page 447

    Engine controls 1f – 277 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0352 ignition control circuit b fault (cylinder 2 and 3) circuit description the engine control module (ecm) provides a ground for the electronic spark timing b circuit. When the ecm removes the ground path of the ignition pr...

  • Page 448

    1f – 278 engine controls daewoo t-154 bl2,3 dtc p0352 ignition control circuit b fault (cylinder 1 and 4) step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 check for a faulty connecti...

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  • Page 450

    1f – 280 engine controls daewoo t-154 bl2,3 taa1f350 diagnostic trouble code (dtc) p1391 g sensor rough road rationality circuit description the g sensor is a vertical low g-acceleration sensor. By sensing vertical acceleration caused by bumps or pot- holes in the road, the engine control module (ec...

  • Page 451

    Engine controls 1f – 281 daewoo t-154 bl2,3 often the condition that caused the dtc to be set oc- curs. This may assist in diagnosing the condition. Test description the number(s) below refer to step(s) on the diagnostic table. 1. The on-board diagnostic (eobd) system check prompts the technician to...

  • Page 452

    1f – 282 engine controls daewoo t-154 bl2,3 dtc p1391 – g sensor rough road rationality (cont’d) step action value yes no 7 1. Check the 5 volt reference circuit, terminal k50 for high resistance, an open between the ecm and the g sensor, or a poor connection at the ecm. 2. If a problem is found, re...

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  • Page 454

    1f – 284 engine controls daewoo t-154 bl2,3 taa1f350 diagnostic trouble code (dtc) p1392 g sensor rough road low voltage circuit description the g sensor is a vertical low g-acceleration sensor. By sensing vertical acceleration caused by bumps or pot- holes in the road, the engine control module (ec...

  • Page 455

    Engine controls 1f – 285 daewoo t-154 bl2,3 dtc p1392 – g sensor rough road low voltage step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Turn the ignition on, engine off. 2. Ob...

  • Page 456

    1f – 286 engine controls daewoo t-154 bl2,3 dtc p1392 – g sensor rough road low voltage (cont’d) step action value yes no 11 1. Using the scan tool, clear the dtcs. 2. Start the engine and idle at normal operating temperature. 3. Operate the vehicle within the conditions for setting this dtc as spec...

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  • Page 458

    1f – 288 engine controls daewoo t-154 bl2,3 taa1f350 diagnostic trouble code (dtc) p1393 g sensor rough road high voltage circuit description the g sensor is a vertical low g-acceleration sensor. By sensing vertical acceleration caused by bumps or pot- holes in the road, the engine control module (e...

  • Page 459

    Engine controls 1f – 289 daewoo t-154 bl2,3 dtc p1393 – g sensor rough road high voltage step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Idle the engine. 2. Observe the rough ...

  • Page 460

    1f – 290 engine controls daewoo t-154 bl2,3 dtc p1393 – g sensor rough road high voltage (cont’d) step action value yes no 12 1. Using the scan tool, clear the dtcs. 2. Start the engine and idle at normal operating temperature. 3. Operate the vehicle within the conditions for setting this dtc as spe...

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  • Page 462

    1f – 292 engine controls daewoo t-154 bl2,3 kaa1f390 diagnostic trouble code (dtc) p1396 wssd rough road system fault (1.5l sohc) circuit description the engine control module (ecm) determines linear wheel speed excessive variation. The wheel speed vari- ation test detects at least one missing edge ...

  • Page 463

    Engine controls 1f – 293 daewoo t-154 bl2,3 dtc p1396 – wssd rough road system fault (1.5l sohc) step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Turn the ignition on, with the...

  • Page 464

    1f – 294 engine controls daewoo t-154 bl2,3 kaa1f390 diagnostic trouble code (dtc) p1397 wssd rough road (1.5l sohc) circuit description the engine control module (ecm) determines linear wheel speed fail threshold. The ecm detects a good or failed wheel speed sensor under power conditions. Condition...

  • Page 465

    Engine controls 1f – 295 daewoo t-154 bl2,3 dtc p1397 – wssd rough road (1.5l sohc) step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Turn the ignition on, with the engine off. ...

  • Page 466

    1f – 296 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0401 exhaust gas recirculation (egr) insufficient flow system description an exhaust gas recirculation (egr) system is used to lower oxides of nitrogen (nox) emission levels caused by high combustion temperatures. It accompli...

  • Page 467

    Engine controls 1f – 297 daewoo t-154 bl2,3 diagnostic aids the egr decel filter value can be a great aid in deter- mining if a problem exists and to verify repairs. The egr decel filter is an average of the difference in the ex- pected map change and the actual map change caused by opening the egr ...

  • Page 468

    1f – 298 engine controls daewoo t-154 bl2,3 dtc p0401 exhaust gas recirculation (egr) insufficient flow (cont’d) step action value yes no 5 1. Start the engine. 2. Disconnect the battery for the specified time. 3. Drive the vehicle up to the specified value. 4. Release the throttle and allow the veh...

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  • Page 470

    1f – 3 00 engine controls daewoo t-154 bl2,3 taa1f290

  • Page 471

    Engine controls 1f – 3 01 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0402 exhaust gas recirculation (egr) excessive flow circuit description an exhaust gas recirculation (egr) system is used to lower oxides of nitrogen (nox) emission levels caused by high combustion temperatures. It accomplis...

  • Page 472

    1f – 3 02 engine controls daewoo t-154 bl2,3 9. If the egr valve 5 volt reference is shorted to volt- age, the digital voltmeter (dvm) will read battery voltage, and additional dtcs may be set and the engine performance will be poor. 12. The replacement ecm must be repro- grammed. Refer to the lates...

  • Page 473

    Engine controls 1f – 3 03 daewoo t-154 bl2,3 dtc p0402 exhaust gas recirculation (egr) excessive flow (cont’d) step action value yes no 8 check the signal circuit for a short to voltage and repair as necessary. Is a repair necessary? – go to step 19 go to step 12 9 with a digital voltmeter (dvm) con...

  • Page 474

    1f – 3 04 engine controls daewoo t-154 bl2,3 taa1f290

  • Page 475

    Engine controls 1f – 3 05 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0404 exhaust gas recirculation (egr) opened circuit description an exhaust gas recirculation (egr) system is used to lower oxides of nitrogen (nox) emission levels caused by high combustion temperatures. It accomplishes this...

  • Page 476

    1f – 3 06 engine controls daewoo t-154 bl2,3 100%. A test light that did not illuminate, indicates that the circuit may be open or shorted to ground. 9. If the egr valve 5 volt reference is shorted to volt- age, the dvm will read battery voltage, and addition- al dtcs may be set and the engine perfo...

  • Page 477

    Engine controls 1f – 3 07 daewoo t-154 bl2,3 dtc p0404 exhaust gas recirculation (egr) opened (cont’d) step action value yes no 8 check the signal circuit for a short to voltage and repair as necessary. Is a repair necessary? – go to step 19 go to step 12 9 with a digital voltmeter (dvm) connected t...

  • Page 478

    1f – 3 08 engine controls daewoo t-154 bl2,3 taa1f290

  • Page 479

    Engine controls 1f – 3 09 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p1404 exhaust gas recirculation (egr) closed circuit description an exhaust gas recirculation (egr) system is used to lower oxides of nitrogen (nox) emission levels caused by high combustion temperatures. It accomplishes this...

  • Page 480

    1f – 3 10 engine controls daewoo t-154 bl2,3 small amount of material may cause a dtc p0401 to set. 12. Check the terminals for being backed out, improper- ly formed or damaged, and for poor tension. 13. Clearing dtcs is a very important step for this diag- nostic. The clearing function allows the e...

  • Page 481

    Engine controls 1f – 3 11 daewoo t-154 bl2,3 dtc p1404 exhaust gas recirculation closed valve pintle error (cont’d) step action value yes no 12 check the ecm electrical connector for a poor connection and repair as necessary. Is a repair necessary? – go to step 13 go to step 11 13 1. Using the scan ...

  • Page 482

    1f – 3 12 engine controls daewoo t-154 bl2,3 taa1f290

  • Page 483

    Engine controls 1f – 3 13 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0405 exhaust gas recirculation (egr) pintle position sensor low voltage circuit description an exhaust gas recirculation (egr) system is used to lower oxides of nitrogen (nox) emission levels caused by high combustion temper...

  • Page 484

    1f – 3 14 engine controls daewoo t-154 bl2,3 small amount of material may cause a dtc p0401 to set. 13. The replacement ecm must be repro- grammed. Refer to the latest techline procedure for ecm reprogramming. 14. Check the terminals for being backed out, improper- ly formed or damaged, and for poor...

  • Page 485

    Engine controls 1f – 3 15 daewoo t-154 bl2,3 dtc p0405 exhaust gas recirculation (egr) pintle position sensor low voltage (cont’d) step action value yes no 10 1. Turn the ignition switch off. 2. Replace the egr valve. Is the action complete? – go to step 15 – 11 check for a short to ground in the eg...

  • Page 486

    1f – 3 16 engine controls daewoo t-154 bl2,3 taa1f290

  • Page 487

    Engine controls 1f – 3 17 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0406 exhaust gas recirculation (egr) pintle position sensor high voltage circuit description an exhaust gas recirculation (egr) system is used to lower oxides of nitrogen (nox) emission levels caused by high combustion tempe...

  • Page 488

    1f – 3 18 engine controls daewoo t-154 bl2,3 small amount of material may cause a dtc p0401 to set. 12. The replacement ecm must be repro- grammed. Refer to the latest techline procedure for ecm reprogramming. 13. Check the terminals for being backed out, improper- ly formed or damaged, and for poor...

  • Page 489

    Engine controls 1f – 3 19 daewoo t-154 bl2,3 dtc p0406 exhaust gas recirculation (egr) pintle position sensor high voltage (cont’d) step action value yes no 10 1. Turn the ignition switch off. 2. Replace the egr valve. Is the action complete? – go to step 14 – 11 check for a short to voltage in the ...

  • Page 490

    1f – 3 20 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0420 catalyst (oxygen sensor) low efficiency system description in order to control exhaust emissions of hydrocarbons (hc), carbon monoxide (co) and oxides of nitrogen (nox), a three-way catalytic converter is used. The cat-...

  • Page 491

    Engine controls 1f – 3 21 daewoo t-154 bl2,3 stored in the freeze frame and failure records buff- ers. D a history dtc is stored. Conditions for clearing the mil/dtc d the mil will turn off after three (four – 1.5l sohc) consecutive ignition cycles in which the diagnostic runs without a fault. D a h...

  • Page 492

    1f – 3 22 engine controls daewoo t-154 bl2,3 dtc p0420 catalyst (oxygen sensor) low efficiency step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 install a scan tool. Were any compo...

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    Engine controls 1f – 3 23 daewoo t-154 bl2,3 blank.

  • Page 494

    1f – 3 24 engine controls daewoo t-154 bl2,3 taa1f300 diagnostic trouble code (dtc) p0443 evaporative emission (evap) purge control circuit fault circuit description the engine control module (ecm) supplies a ground to energize the evapo- rative emission (evap) canister purge solenoid valve. This so...

  • Page 495

    Engine controls 1f – 3 25 daewoo t-154 bl2,3 conditions for clearing the mil/dtc d the mil will turn off after three (four – 1.5l sohc) consecutive ignition cycles in which the diagnostic runs without a fault. D a history dtc will clear after 40 consecutive warm-up cycles without a fault. D dtc(s) c...

  • Page 496

    1f – 3 26 engine controls daewoo t-154 bl2,3 dtc p0443 evaporative emission (evap) purge control circuit fault (cont’d) step action value yes no 4 1. Turn the ignition off. 2. Disconnect the solenoid. 3. Using a dvm, measure resistance from the solenoid control circuit, at terminal m4 in the ecm har...

  • Page 497

    Engine controls 1f – 3 27 daewoo t-154 bl2,3 dtc p0443 evaporative emission (evap) purge control circuit fault (cont’d) step action value yes no 15 check if any additional dtcs are set. Are any dtcs displayed that have not been diagnosed? – go to applicable dtc table system ok.

  • Page 498

    1f – 3 28 engine controls daewoo t-154 bl2,3 taa1f370 diagnostic trouble code (dtc) p0502 vehicle speed no signal (m/t only) circuit description vehicle speed information is provided to the engine control module (ecm) by the vehicle speed sensor (vss). The vss is a perma- nent magnet generator that ...

  • Page 499

    Engine controls 1f – 3 29 daewoo t-154 bl2,3 d throttle position (tp) sensor is between 25 and 60%. D the rpm is between 1200 and 4000. Deceleration test d indicated vehicle speed is less than 3.1 mph (5 km/h). D manifold air pressure (map) is less than 30 kpa. D tp sensor is less than or equal to 0...

  • Page 500

    1f – 3 30 engine controls daewoo t-154 bl2,3 dtc p0502 vehicle speed no signal (m/t only) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to st...

  • Page 501

    Engine controls 1f – 3 31 daewoo t-154 bl2,3 dtc p0502 vehicle speed no signal (m/t only) (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no 12 1. Using the scan tool, clear the diagnostic trouble codes (dtcs). 2. Start the en...

  • Page 502

    1f – 3 32 engine controls daewoo t-154 bl2,3 taa1f360 diagnostic trouble code (dtc) p0506 idle speed rpm lower than desired idle speed circuit description the engine control module (ecm) controls the air entering into the engine with an idle air control (iac) valve. To increase the idle rpm, the ecm...

  • Page 503

    Engine controls 1f – 3 33 daewoo t-154 bl2,3 action taken when the dtc sets conditions for clearing the mil/dtc d the mil will turn off after three (four – 1.5l sohc) consecutive ignition cycles in which the diagnostic runs without a fault. D a history dtc will clear after 40 consecutive warm up cyc...

  • Page 504

    1f – 3 34 engine controls daewoo t-154 bl2,3 dtc p0506 idle speed rpm lower than desired idle speed step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on-board diagnostic system check” 2 1. Turn the ignition switch on wi...

  • Page 505

    Engine controls 1f – 3 35 daewoo t-154 bl2,3 dtc p0506 idle speed rpm lower than desired idle speed (cont’d) step action value yes no 11 inspect the iac valve passages. Is a problem found? – go to step 15 go to step 13 12 check the test light. Does the test light remain on constantly for the termina...

  • Page 506

    1f – 3 36 engine controls daewoo t-154 bl2,3 taa1f360 diagnostic trouble code (dtc) p0507 idle speed rpm higher than desired idle speed circuit description the engine control module (ecm) controls the air entering into the engine with an idle air control (iac) valve. To increase the idle rpm, the ec...

  • Page 507

    Engine controls 1f – 3 37 daewoo t-154 bl2,3 action taken when the dtc sets d the malfunction indicator lamp (mil) will illuminate after three (1.5l sohc) consecutive trip with a fail. D the ecm will record operating conditions at the time the diagnostic fails. This information will be stored in the...

  • Page 508

    1f – 3 38 engine controls daewoo t-154 bl2,3 dtc p0507 idle speed rpm higher than desired idle speed (cont’d) step action value yes no 3 1. Turn the ignition switch off. 2. Disconnect the iac valve electrical connector. 3. Measure the resistance across the iac valve terminals a and b. 4. Measure the...

  • Page 509

    Engine controls 1f – 3 39 daewoo t-154 bl2,3 dtc p0507 idle speed rpm higher than desired idle speed (cont’d) step action value yes no 15 1. Using the scan tool, clear the diagnostic trouble codes (dtcs). 2. Start the engine and idle at normal operating temperature. 3. Operate the vehicle within the...

  • Page 510

    1f – 3 40 engine controls daewoo t-154 bl2,3 t/a1f340 diagnostic trouble code (dtc) p0532 a/c pressure sensor low voltage circuit description the a/c system uses an a/c refrigerant pressure sen- sor mounted in the high pressure side of the a/c refrig- erant system to monitor a/c refrigerant pressure...

  • Page 511

    Engine controls 1f – 3 41 daewoo t-154 bl2,3 creates an electronic copy of the data taken when the malfunction occurred. The information is then stored on the scan tool for later reference. 2. Normal acp sensor signal voltage is between 0.1 and 4.9 volts. If a/c voltage is within range, re- view fai...

  • Page 512

    1f – 3 42 engine controls daewoo t-154 bl2,3 dtc p0532 a/c pressure sensor low voltage (cont’d) step action value yes no 9 1. Turn the ignition switch off. 2. Replace the acp sensor. Is the action complete? – go to step 14 – 10 repair the acp sensor 5 volt reference circuit. Is the action complete? ...

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    Engine controls 1f – 3 43 daewoo t-154 bl2,3 blank.

  • Page 514

    1f – 344 engine controls daewoo t-154 bl2,3 t/a1f340 diagnostic trouble code (dtc) p0533 a/c pressure sensor high voltage circuit description the a/c system uses an a/c refrigerant pressure sen- sor mounted in the high pressure side of the a/c refrig- erant system to monitor a/c refrigerant pressure...

  • Page 515

    Engine controls 1f – 345 daewoo t-154 bl2,3 creates an electronic copy of the data taken when the malfunction occurred. The information is then stored on the scan tool for later reference. 2. Normal acp sensor signal voltage is between 0.1 and 4.9 volts. If a/c voltage is within range, re- view fail...

  • Page 516

    1f – 346 engine controls daewoo t-154 bl2,3 dtc p0533 a/c pressure sensor high voltage (cont’d) step action value yes no 9 1. Turn the ignition switch off. 2. Replace the acp sensor. Is the action complete? – go to step 14 – 10 repair the acp sensor 5 volt reference circuit. Is the action complete? ...

  • Page 517: Blank

    Engine controls 1f – 347 daewoo t-154 bl2,3 blank.

  • Page 518

    1f – 348 engine controls daewoo t-154 bl2,3 taa1f200 diagnostic trouble code (dtc) p0562 system voltage (engine side) too low circuit description the engine control module (ecm) monitors the ignition voltage on the igni- tion feed circuit to terminal k18 1.5l sohc at the e cm. A system voltage diagn...

  • Page 519

    Engine controls 1f – 349 daewoo t-154 bl2,3 diagnostic aids if the dtc sets when an accessory is operated, check for a poor connection or excessive current draw. Any circuitry, that is suspected as causing the intermit- tent complaint, should be thoroughly checked for the fol- lowing conditions: d b...

  • Page 520

    1f – 350 engine controls daewoo t-154 bl2,3 dtc p0562 system voltage (engine side) too low (cont’d) step action value yes no 6 repair the poor connection (high resistance) in the ignition feed circuit. Is the action complete? – go to step 8 – 7 1. Turn the ignition switch off. 2. Replace the ecm. Is...

  • Page 521: Blank

    Engine controls 1f – 351 daewoo t-154 bl2,3 blank.

  • Page 522

    1f – 352 engine controls daewoo t-154 bl2,3 taa1f200 diagnostic trouble code (dtc) p0563 system voltage (engine side) too high circuit description the engine control module (ecm) monitors the ignition voltage on the igni- tion feed circuit to terminal k18 1.5l sohc at the ecm. A system voltage diagn...

  • Page 523

    Engine controls 1f – 353 daewoo t-154 bl2,3 any circuitry, that is suspected as causing the intermit- tent complaint, should be thoroughly checked for the fol- lowing conditions: d backed-out terminals d improper mating d broken locks d improperly formed d damaged terminals d poor terminal-to-wiring...

  • Page 524

    1f – 354 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0601 ecm checksum error circuit description the engine control module (ecm) is the control center of the fuel injection system. It constantly looks at the information from vari- ous sensors, and controls the systems that affe...

  • Page 525

    Engine controls 1f – 355 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p0607 lower power counter error (1.5l sohc) system description engine control module (ecm) verifies operation of low- er power counter (lpc) i/c and communication be- tween lpc and main cpu. The ecm monitors serial peripheral ...

  • Page 526

    1f – 356 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p1607 lower power counter reset (1.5l sohc) system description engine control module (ecm) detects if lower power counter (lpc) i/c has been reset due to battery discon- nect or lpc i/c malfunction. The ecm monitors nvram rese...

  • Page 527: Blank

    Daewoo t-154 bl2,3 blank.

  • Page 528

    1f – 358 engine controls daewoo t-154 bl2,3 taa1f410 diagnostic trouble code (dtc) p1626 immobilizer no password circuit description when the ignition is turned on, the key is tested by the immobilizer anti-theft system. While the key code is be- ing read by the immobilizer control unit, the engine ...

  • Page 529

    Engine controls 1f – 359 daewoo t-154 bl2,3 dtc p1626 immobilizer no password step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Turn the ignition on, with the engine off. 2. Ins...

  • Page 530

    1f – 360 engine controls daewoo t-154 bl2,3 taa1f410 diagnostic trouble code (dtc) p1631 immobilizer incorrect password circuit description when the ignition is turned on, the key is tested by the immobilizer anti-theft system. While the key code is be- ing read by the immobilizer control unit, the ...

  • Page 531

    Engine controls 1f – 361 daewoo t-154 bl2,3 dtc p1631 – immobilizer incorrect password step action value yes no 1 perform an on-board diagnostic (eobd) system check. Is the system check complete? – go to step 2 go to “on- board diag- nostic system check” 2 1. Turn the ignition on, with the engine of...

  • Page 532

    1f – 362 engine controls daewoo t-154 bl2,3 diagnostic trouble code (dtc) p1650 spi communications between error with sidm chip (1.5l sohc) system description engine control module (ecm) detects if serial peripher- al interface (spi) communication between main cpu and output driver i/c is corrupted....

  • Page 533

    Engine controls 1f – 363 daewoo t-154 bl2,3 diagnostic trouble code (dtc) p1655 spi communications between error with psvi chip (1.5l sohc) system description engine control module (ecm) detects if serial peripher- al interface (spi) communication between main cpu and output driver i/c is corrupted....

  • Page 534: Symptom Diagnosis

    1f – 364 engine controls daewoo t-154 bl2,3 symptom diagnosis important preliminary checks before starting before using this section you should have performed the on-board diagnostic (eobd) system check and deter- mined that: d the engine control module (ecm) and the malfunction indicator lamp (mil)...

  • Page 535

    Engine controls 1f – 365 daewoo t-154 bl2,3 hard start definition: the engine cranks ok, but does not start for a long time. The engine eventually runs or may start and immediately die. Important: ensure that the driver is using the correct starting procedure. Before diagnosing, check service bullet...

  • Page 536

    1f – 366 engine controls daewoo t-154 bl2,3 hard start (cont’d) step action value(s) yes no 10 1. Check the fuel injector driver circuit. 2. Disconnect all of the fuel injector harness connectors at the fuel injectors. 3. Connect an injector test light between the harness terminals of each fuel inje...

  • Page 537

    Engine controls 1f – 367 daewoo t-154 bl2,3 hard start (cont’d) step action value(s) yes no 23 1. Check for the proper valve timing. 2. Check the cylinder compression. 3. Inspect the pushrods, the rocker arms, the valve springs, and the camshaft lobes for excessive wear. 4. Inspect the intake manifo...

  • Page 538

    1f – 368 engine controls daewoo t-154 bl2,3 surges or chuggles (cont’d) step action value(s) yes no 4 1. Drive the vehicle at the speed of the complaint. 2. Monitor the long term fuel trim reading using the scan tool. Is the long term fuel trim reading within the value specified? –20%~25% go to step...

  • Page 539

    Engine controls 1f – 369 daewoo t-154 bl2,3 lack of power, sluggishness, or sponginess definition: the engine delivers less than expected power. There is little or no increase in speed when the accelerator pedal is partially applied. Step action value(s) yes no 1 were the important preliminary check...

  • Page 540

    1f – 370 engine controls daewoo t-154 bl2,3 lack of power, sluggishness, or sponginess (cont’d) step action value(s) yes no 15 repair or replace any engine components as need- ed. Is the repair complete? – system ok – 16 1. Check the engine control module (ecm) grounds for being clean, tight, and in...

  • Page 541

    Engine controls 1f – 371 daewoo t-154 bl2,3 detonation/spark knock (cont’d) step action value(s) yes no 8 repair or replace the ignition system components as needed. Is the repair complete? – system ok – 9 1. Connect the scan tool to the data link connector (dlc). 2. Road test the vehicle at the spe...

  • Page 542

    1f – 372 engine controls daewoo t-154 bl2,3 hesitation, sag, stumble definition: momentary lack of response as the accelera- tor is pushed down. This can occur at any vehicle speed. It is usually the most severe when first trying to make the vehicle move, as from a stop. Hesitation, sag, or stumble ...

  • Page 543

    Engine controls 1f – 373 daewoo t-154 bl2,3 hesitation, sag, stumble (cont’d) step action value(s) yes no 12 check the fuel system pressure after a cold start or during moderate or full throttle acceleration. Is the fuel pressure within specifications? 284-325 kpa (41-47 psi) go to step 14 go to ste...

  • Page 544

    1f – 374 engine controls daewoo t-154 bl2,3 cuts out, misses (cont’d) ÁÁÁÁ ÁÁÁÁ step ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ action ÁÁÁÁÁ ÁÁÁÁÁ value(s) ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ yes ÁÁÁÁÁÁ ÁÁÁÁÁÁ no ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ 7 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ...

  • Page 545

    Engine controls 1f – 375 daewoo t-154 bl2,3 poor fuel economy definition: fuel economy, as measured by an actual road test, is noticeably lower than expected. Also, fuel economy is noticeably lower than it was on this vehicle at one time, as previously shown by an actual road test. Important: drivin...

  • Page 546

    1f – 376 engine controls daewoo t-154 bl2,3 rough, unstable, or incorrect idle, stalling definition: the engine runs unevenly at idle. If the condi- tion is bad enough, the vehicle may shake. Also, the idle varies in rpm (called “hunting”). Either condition may be severe enough to cause stalling. Th...

  • Page 547

    Engine controls 1f – 377 daewoo t-154 bl2,3 rough, unstable, or incorrect idle, stalling (cont’d) step action value(s) yes no 13 is the fuel trim reading above the value specified? 25% go to “diagnostic aids for dtc p0172” – 14 1. Disconnect all of the fuel injector harness connectors at the fuel in...

  • Page 548

    1f – 378 engine controls daewoo t-154 bl2,3 rough, unstable, or incorrect idle, stalling (cont’d) step action value(s) yes no 25 repair or replace any components as needed. Is the repair complete? – system ok – 26 1. Check the exhaust gas recirculation (egr) valve for proper operation. 2. Inspect th...

  • Page 549

    Engine controls 1f – 379 daewoo t-154 bl2,3 excessive exhaust emissions or odors (cont’d) step action value(s) yes no 7 1. Repair or replace any fuel system components as needed. 2. Perform an emission test. Did the vehicle pass the emission test? – system ok – 8 1. Check the ignition system for pro...

  • Page 550

    1f – 380 engine controls daewoo t-154 bl2,3 backfire definition: fuel ignites in the intake manifold, or in the exhaust system, making a loud popping noise. Important: before diagnosing the symptom, check ser- vice bulletins for updates. Step action value(s) yes no 1 were the important preliminary c...

  • Page 551: Maintenance And Repair

    Engine controls 1f – 381 daewoo t-154 bl2,3 a102f090 maintenance and repair on-vehicle service fuel tank removal procedure caution: the fuel system is under pressure. To avoid fuel spillage and the risk of personal injury or fire, it is necessary to relieve the fuel system pres- sure before disconne...

  • Page 552

    1f – 382 engine controls daewoo t-154 bl2,3 a102f069 9. Disconnect the fuel pump harness connector at the right rear corner of the fuel tank. 10. Disconnect the fuel inlet line and the fuel return line near the right front of the fuel tank. 11. Disconnect the wiring harness clips and the fuel line c...

  • Page 553

    Engine controls 1f – 383 daewoo t-154 bl2,3 a102f090 9 install the parking brake cable retainer clamps and the support. Tighten tighten the parking brake cable retainer clamps to 10 n s m (89 lb-in ). 10. Connect the negative battery cable. 11. Fill the fuel tank. 12. Perform a leak check of the fue...

  • Page 554

    1f – 384 engine controls daewoo t-154 bl2,3 a102f025 5. Disconnect the electrical connector at the fuel pump assembly. 6. Disconnect the fuel outlet line. 7. Disconnect the fuel tank return line. 8. Turn the lock ring counterclockwise to clear the tank tabs. 9. Remove the fuel pump assembly from the...

  • Page 555

    Engine controls 1f – 385 daewoo t-154 bl2,3 a102f006 6. Remove the fuel inlet line. 7. Remove the fuel rail mounting bolts. Notice: before removal, the fuel rail assembly may be cleaned with a spray-type cleaner, following package in- structions. Do not immerse the fuel rails in liquid clean- ing so...

  • Page 556

    1f – 386 engine controls daewoo t-154 bl2,3 a102f006 5. Install the fuel rail assembly into the cylinder head. 6. Install the fuel rail retaining bolts. Tighten tighten the fuel rail retaining bolts to 25 n s m (18 lb- ft). 7. Connect the fuel inlet hose line. 8. Connect the fuel injector harness co...

  • Page 557

    Engine controls 1f – 387 daewoo t-154 bl2,3.

  • Page 558

    1f – 388 engine controls daewoo t-154 bl2,3 a102f004 fuel pressure regulator (sohc) removal procedure caution: the fuel system is under pressure. To avoid fuel spillage and the risk of personal injury or fire, it is necessary to relieve the fuel system pres- sure before disconnecting the fuel lines....

  • Page 559

    Engine controls 1f – 389 daewoo t-154 bl2,3 a102f092 installation procedure 1. Lubricate a new o-ring with engine oil. Install the new o-ring onto the fuel pressure regulator body. 2. Insert the fuel pressure regulator into the fuel rail body. 3. Install the retaining bolt. Tighten tighten the fuel ...

  • Page 560

    1f – 390 engine controls daewoo t-154 bl2,3 a102f001 engine coolant temperature sensor (sohc) removal procedure 1. Relieve the coolant system pressure. 2. Disconnect the negative battery cable. 3. Disconnect the engine coolant temperature (ect) sensor connector. Notice: use care when handling the ec...

  • Page 561

    Engine controls 1f – 391 daewoo t-154 bl2,3 a102f023 throttle position sensor (typical) removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the throttle position (tp) sensor connec- tor. 3. Remove the tp sensor retaining bolts and the tp sensor..

  • Page 562

    1f – 392 engine controls daewoo t-154 bl2,3 a102f022 installation procedure 1. With the throttle valve closed, position the tp sensor on the throttle shaft. Align the tp sensor with the bolt holes. 2. Install the tp sensor retaining bolts. Tighten tighten the throttle position sensor retaining bolts...

  • Page 563

    Engine controls 1f – 393 daewoo t-154 bl2,3 a102f067 6. Remove the coolant hoses from the throttle body. 7. Remove the throttle body retaining bolts. 8. Remove the throttle body and discard the gasket. 9. Remove the tp sensor. Refer to “throttle position sensor” in this section. 10. Remove the idle ...

  • Page 564

    1f – 394 engine controls daewoo t-154 bl2,3 a102f095 10. Install the air intake tube. 11. Connect the tp sensor connector and the iac valve connector. 12. Connect the negative battery cable. 13. Fill the cooling system. E41f040 oxygen sensor (o2s 1) (typical) removal procedure 1. Disconnect the nega...

  • Page 565

    Engine controls 1f – 395 daewoo t-154 bl2,3 a102f030 installation procedure important: a special anti-seize compound is used on the oxygen sensor threads. This compound consists of a liquid graphite and glass beads. The graphite will burn away, but the glass beads will remain, making the sen- sor ea...

  • Page 566

    1f – 396 engine controls daewoo t-154 bl2,3 a402g002 3. Remove the heated oxygen sensor (ho2s 2). A402g002 installation procedure 1. Install the ho2s 2. Tighten tighten the heated oxygen sensor to 41 n s m (30 lb- ft). A402f067 2. Connect the electrical connector. 3. Connect the negative battery cab...

  • Page 567

    Engine controls 1f – 397 daewoo t-154 bl2,3 a102f012 intake air temperature sensor (typical) removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the intake air temperature (iat) sensor connector. 3. Remove the iat sensor by pulling it out of the air in- take tube. Installation ...

  • Page 568

    1f – 398 engine controls daewoo t-154 bl2,3 a102f009 3. Install the iac valve retaining bolts. Tighten tighten the idle air control valve retaining bolts to 3 n s m (27 lb-in). 4. Connect the iac valve connector. 5. Connect the negative battery cable. 6. Start the engine and check for the proper idl...

  • Page 569

    Engine controls 1f – 399 daewoo t-154 bl2,3 a102f028 manifold absolute pressure sensor (typical) removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the vacuum hose from the manifold abso- lute pressure (map) sensor. 3. Disconnect the map connector. 4. Remove the map sensor mou...

  • Page 570

    1f – 4 00 engine controls daewoo t-154 bl2,3 a402f069 exhaust gas recirculation valve (sohc) removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the exhaust gas recirculation (egr) valve electrical connector. 3. Remove the bolts and the egr valve. Installation procedure 1. Clea...

  • Page 571

    Engine controls 1f – 4 01 daewoo t-154 bl2,3 c102f055 knock sensor removal procedure 1. Disconnect the negative battery cable. 2. Remove the intake manifold. Refer to section 1b, sohc engine mechanical, 3. Disconnect the electrical connector at the knock sen- sor..

  • Page 572

    1f – 4 02 engine controls daewoo t-154 bl2,3 c102f056 4. Remove the knock sensor. C102f056 installation procedure 1. Install the knock sensor. Tighten tighten the knock sensor bolt to 20 n s m (15 lb-ft). C102f055 2. Connect the electrical connector at the knock sensor. 3. Remove the intake manifold...

  • Page 573

    Engine controls 1f – 4 03 daewoo t-154 bl2,3 a402f071 g sensor removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the g sensor electrical connector and re- move the g sensor. A402f071 installation procedure 1. Install the g sensor and connect the electrical con- nector. 2. Con...

  • Page 574

    1f – 4 04 engine controls daewoo t-154 bl2,3 a102f021 installation procedure 1. Insert the evap emission canister into the track and slide it into position. 2. Install the evap emission canister flange bolt. Tighten tighten the evaporative emission canister flange bolt to 20 n s m (15 lb-ft). 3. Con...

  • Page 575

    Engine controls 1f – 4 05 daewoo t-154 bl2,3 a102f096 crankshaft position sensor (typical) removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the crankshaft position (ckp) sensor connector at the frame bracket. 3. Remove the wiring tie straps as needed. 4. Remove the ckp senso...

  • Page 576

    1f – 4 06 engine controls daewoo t-154 bl2,3 f41f001 installation procedure 1. Install the cmp sensor and bolts. Tighten tighten the camshaft position sensor bolts to 12 n s m (106 lb-in). 2. Connect the sensor electrical connector. 3. Connect the negative battery cable..

  • Page 577

    Engine controls 1f – 4 0 7 daewoo t-154 bl2,3.

  • Page 578

    1f – 4 0 8 engine controls daewoo t-154 bl2,3 taa1f440 engine control module (sohc) removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the engine control module (ecm) con- nectors. 3. Remove the ecm retaining bolts. 4. Remove the ecm from the ecm mount. Taa1f450 installation p...

  • Page 579

    Engine controls 1f – 4 0 9 daewoo t-154 bl2,3 a102f011 electronic ignition system ignition coil removal procedure 1. Disconnect the negative battery cable. 2. Disconnect the electronic ignition (ei) system ignition coil connector. 3. Note the ignition wire location and remove the ignition wires. 4. ...

  • Page 580: General Description

    1f – 4 1 0 engine controls daewoo t-154 bl2,3 general description and system operation ignition system operation this ignition system does not use a conventional distrib- utor and coil. It uses a crankshaft position sensor input to the engine control module (ecm). The ecm then determines elec- troni...

  • Page 581

    Engine controls 1f – 4 1 1 daewoo t-154 bl2,3 the map sensor and read by the ecm, which then decreases the fuel injector on-time due to the low fuel demand conditions. The o2s 1 sensor is located in the exhaust manifold. The o2s 1 sensor indicates to the ecm the amount of oxygen in the exhaust gas a...

  • Page 582

    1f – 4 1 2 engine controls daewoo t-154 bl2,3 tions determined by mass airflow, fuel trim, and intake air temperature. Poor idle, stalling, and poor driveability can be caused by the following conditions: d an inoperative evap emission canister purge valve. D a damaged canister. D hoses that are spl...

  • Page 583

    Engine controls 1f – 4 1 3 daewoo t-154 bl2,3 catalyst monitor oxygen sensors three-way catalytic converters are used to control emis- sions of hydrocarbons (hc), carbon monoxide (co), and oxides of nitrogen (nox). The catalyst within the converters promotes a chemical reaction. This reaction oxidiz...

  • Page 584

    1f – 4 1 4 engine controls daewoo t-154 bl2,3 through a resistor in the ecm and measures th e change in voltage to determine the intake air tempera- ture. The voltage will be high when the manifold air is cold and low when the air is hot. The ecm knows the intake air temperature by measuring the vol...

  • Page 585

    Engine controls 1f – 4 1 5 daewoo t-154 bl2,3 vacuum volts 4.9 4.4 3.8 3.3 2.7 2.2 1.7 1.1 0.6 0.3 0.3 kpa 0 10 20 30 40 50 60 70 80 90 100 in hg 0 2.9 5.9 8.9 11.8 14.8 17.7 20.7 23.7 26.7 29.6 engine control module the engine contro l module (ecm), located in passenger comportment , is the control...

  • Page 586

    1f – 4 1 6 engine controls daewoo t-154 bl2,3 d if a diagnostic trouble code (dtc) was diagnosed, verify a repair by duplicating conditions present when the dtc was set as noted in the failure records or freeze frame data. Verifying vehicle repair verification of the vehicle repair will be more comp...

  • Page 587

    Engine controls 1f – 4 1 7 daewoo t-154 bl2,3 related system faults many of the eobd system diagnostics will not run if the engine control module (ecm) detects a fault on a related system or compo- nent. One example would be that if the ecm de- tected a misfire fault, the diagnostics on the catalyti...

  • Page 588

    1f – 4 1 8 engine controls daewoo t-154 bl2,3 refer to ecm and sensors in general descrip- tions. Passive and active diagnostic tests a passive test is a diagnostic test which simply monitors a vehicle system or component. Conversely, an active test, actually takes some sort of action when performin...

  • Page 589

    Engine controls 1f – 4 1 9 daewoo t-154 bl2,3 tion is a system of diagnostic trouble codes. When a malfunction is detected by the control module, a diag- nostic trouble code is set and the malfunction indicator lamp (mil) is illuminated. Malfunction indicator lamp (mil) the malfunction indicator lam...

  • Page 590

    1f – 4 2 0 engine controls daewoo t-154 bl2,3 d stores a history dtc on the first trip with a fail . D does not store a freeze frame. D stores fail record when test fails. D updates the fail record each time the diagnostic test fails. Important: only four fail records can be stored. Each fail record...

  • Page 591

    Engine controls 1f – 4 2 1 daewoo t-154 bl2,3 misfire dtc stored. The misfire history counters (misfire hist #1-4) indicate the total number of cylinder firing events which were misfires. The misfire history counters will display 0 until the misfire diagnostic has failed and a dtc p0300 is set. Once...

  • Page 592: Section 1G

    Daewoo t-154 bl2,3 section 1g engine exhaust table of contents specifications 1g-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fastener tightening specifications 1g-1 . . . . . . . . . . . Component locator 1g-2 . . . . . . . . . . . . . . . . . . . . . . . . Exhaust system (1.5l sohc)...

  • Page 593: Component Locator

    1g – 2 engine exhaust daewoo t-154 bl2,3 component locator exhaust system (1.5l sohc) 1. Garniturã evacuare 2. Convertor 3. Garniturã convertor 4. Suport superior 5. ªurub 6. Suport inferior 7. ªurub 8. Piuliþã 9. Conductã evacuare 10. Garniturã catalizator 11. Tobã faþã 12. Tobã 13. Garniturã tobã ...

  • Page 594: Maintenance And Repair

    1g – 3 engine exhaust daewoo t-154 bl2,3 maintenance and repair on-vehicle service font exhaust pipe and main catalytic converter (connecting pipe – 1.5l sohc) removal procedure 1. Remove the post-converter heated oxygen sensor. F41g003 2. Remove the front exhaust pipe nuts and the gasket from the a...

  • Page 595

    Engine exhaust 1g – 4 daewoo t-154 bl2,3 b102g003 5. Remove the front exhaust pipe and main catalytic converter (connecting pipe – 1.5l sohc) and the gasket. 6. Clean the sealing surfaces on the front muffler pipe flange and the auxiliary catalytic converter. 7. Check the front exhaust pipe and main...

  • Page 596

    1g – 5 engine exhaust daewoo t-154 bl2,3 4. Install the post-converter heated oxygen sensor. Tighten tighten the post-converter heated oxygen sensor to 41 n s m (30 lb-ft). A402f067 auxiliary catalytic converter removal procedure 1. Disconnect the post-converter oxygen sensor electri- cal connector....

  • Page 597

    Engine exhaust 1g – 6 daewoo t-154 bl2,3 a402g005 3. Remove the auxiliary catalytic converter upper flange nuts. F401g003 4. Remove the auxiliary catalytic converter lower flange nuts. 5. Remove the auxiliary catalytic converter and the gas- kets. F401g003 installation procedure 1. Install the auxil...

  • Page 598

    1g – 7 engine exhaust daewoo t-154 bl2,3 a402g005 3. Install the remaining auxiliary catalytic converter up- per flange nuts. Tighten tighten the auxiliary catalytic converter-to-exhaust manifold nuts to 50 n s m (37 lb-ft). A402g004 4. Install the heat shield and the heated shield mounting bolts. T...

  • Page 599

    Engine exhaust 1g – 8 daewoo t-154 bl2,3 b102g003 muffler – front removal procedure 1. Remove the nuts and the gasket from the front muf- fler pipe to the main catalytic converter (connecting pipe – 1.5l sohc) flange. A202g005 2. Detach the front muffler from the rubber hanger. A202g006 3. Remove th...

  • Page 600

    1g – 9 engine exhaust daewoo t-154 bl2,3 a202g006 installation procedure 1. Attach the front muffler and the gasket to the rear muffler using the nuts. Secure the front muffler to the rubber hanger. Tighten tighten the front muffler-to-rear muffler nuts to 30 n s m (22 lb-ft). A202g005 2. Attach the...

  • Page 601

    Engine exhaust 1g – 1 0 daewoo t-154 bl2,3 a202g006 muffler – rear removal procedure 1. Remove the nuts and the gasket from the rear muffler pipe flange-to-front muffler pipe flange. A202g007 2. Detach the rear muffler assembly from the rubber hangers on the tail pipe end. 3. Remove the rear muffler...

  • Page 602

    1g – 1 1 engine exhaust daewoo t-154 bl2,3 a202g007 installation procedure 1. Install the trim ring on the rear muffler pipe. Tighten tighten the trim ring bolt until it bottoms on the ex- haust pipe. Tighten an additional quarter turn. 2. Secure the rear muffler assembly to the rubber hang- ers on ...

  • Page 603: General Description

    Engine exhaust 1g – 1 2 daewoo t-154 bl2,3 general description and system operation exhaust system notice: when you are inspecting or replacing the ex- haust system components, make sure there is adequate clearance from all points on the underbody to avoid pos- sible overheating of the floor pan and...