Daewoo DPM-42A1GCSB Service Manual - 1. Safety Precautions

Manual is about: 42" PLASMA PDP TV

Summary of DPM-42A1GCSB

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    Caution : in this manual, some parts can be changed for improving. Their performance without notice in the parts list. So, if you need the latest parts information, please refer to ppl(parts price list)in service information center. Service manual 42" plasma pdp tv chassis : model : s/m no. : dpp221...

  • Page 2: Contents

    Contents i. Parts with exception of module 1. Safety precaution 3 2. Product specification 4 2-1. Specification 4 2-2. Available input signal 6 2-3. Remote control setup code 7 3. The features of inside 28 4. Block diagram 29 5. Default setting in user menu osd 30 5-1. Picture mode 30 5-2. Sound 30 ...

  • Page 3: 1. Safety Precautions

    -3- 1. Safety precautions i. Parts with the exception of module (1) when moving or laying down a pdp set, at least two people must work together. Avoid any impact towards the pdp set. (2) do not leave a broken pdp set on for a long time. To prevent any further damages, afterchecking the condition of...

  • Page 4: 2. Product Specification

    -4- 2. Product specification 2-1. Specification item specification remark 1. General 1-1. Model no dpp-42a1gcsb, dpm-42a1gcsb 1-2. Chassis no dpp-42a1gcsb : sp-221p, dpm-42a1gcsb : sp-221m 1-3. Screen size 42”(16 : 9) 1-4. Country europe 1-5. Resolution 1024(h) x 768(v) 1-6. Remocon type r-53j17 1-7...

  • Page 5

    Product specification -5- item specification remark 3-12. Av output scart(cvbs, sound r/l) 2 ports 3-13. Function 1) scaling dvi : screen mode(16 : 9, 4 : 3, panorama) pc : screen mode(16 : 9, 4 : 3, panorama), h/v position, auto tv / video / dvd(480, 576 i/p) : screen mode(16 : 9, 4 : 3, panorama, ...

  • Page 6

    Product specification -6- 2-2. Available input signal (1) pc & dvi resolution h freq.(khz) v freq.(hz) remark dvi pc 31.469 59.940 dos o o 640 x 480 37.861 72.809 vesa o o 37.500 75.000 vesa o o 720 x 400 31.469 70.087 ibm o o 800 x 600 35.156 56.250 vesa o o 37.879 60.317 vesa o o 1024 x 768 48.363...

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    Product specification -7- 2-3. Remote control setup code.

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    Product specification -8-.

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    Product specification -9-.

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    Product specification -10-.

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    Product specification -11-.

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    Product specification -12-.

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    Product specification -13-.

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    Product specification -14-.

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    Product specification -15-.

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    Product specification -16-.

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    Product specification -17-.

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    Product specification -18-.

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    Product specification -19-.

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    Product specification -20-.

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    Product specification -21-.

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    Product specification -22-.

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    Product specification -23-.

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    Product specification -24-.

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    Product specification -25-.

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    Product specification -26-.

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    Product specification -27-.

  • Page 28: 3. The Features of Inside

    3. The features of inside -28-.

  • Page 29: 4. Block Diagram

    -29- 4. Block diagram.

  • Page 30

    -30- 5. Default setting in user menu osd 5-1. Picture mode (1) mode normal dynamic cinema user brightness 50 40 55 undefined contrast 50 80 35 undefined sharpness 8 10 6 undefined colour 50 55 45 undefined tint 50 50 50 undefined normal movie music news user 120 hz 32 50 48 15 undefined 500 hz 32 38...

  • Page 31

    -31- default setting in user menu osd 5-3. Screen 16 : 9 4 : 3 panorama lb (16:9) lbs (16:9) 14 : 9 lb (14:9) lbs (14:9) auto component o o o x x x x x x tv o o o o o o o o o av o o o o o o o o o pc o o o x x x x x x dvi o o o x x x x x x o h. Position, v. Position, and auto screen size is available...

  • Page 32: 6. Service Mode

    -32- 6. Service mode to enter service mode, a. Press “ f f vol” -> “mute ” -> “recall” -> “mute” button of remote controller (r-53j17) or b. Press “s9” button of service remote controller. [note] in the first line, there is the model name and the version of the upgraded program on the pdp set. 6-1. ...

  • Page 33

    Service mode -33- o the automatically set offset values may different from the default value depend on b/d. However, the main b/d should be replaced or contact kunpo r&d center in korea if the offset values differ more than ±20 from default value. 6-3. Pw3300_2 & pw2250 6-4. Msp34x0 o in msp34x0, - ...

  • Page 34: 7. Power Pcb

    7. Power pcb -34- 7-1. Input and environmental requirement 7-2. Output characteristics input requirement description norminal input voltage ac100v to ac240v input voltage variation range ac85v to ac276v nominal frequency 50 / 60 hz frequency variation range 47hz to 63hz phase single inrush current 5...

  • Page 35

    Power pcb -35- 7-3. Function of protection 7-4. Connector specification protection output circuit trip point notes vs 2.2a or more va 1.71a or more 5vctrl 6.0a or more 5v 4.6a or more over current 12v 2.1a or more shut down by undr voltage 3.4v 11.5a or more 33v 0.011 or more 34v 1.7a or more 5vstby...

  • Page 36: 8. Power Adjustment

    8. Power adjustment -36- o power adjustment - adjusting to standard power voltages, which are written in the upper right side of pdp module. These values were already adjusted by pdp module makers while producing. Therefore, if there are some problems in picture after adjusting, you should classify ...

  • Page 37

    Power adjustment -37- 8-2. Va(address voltage) : data input voltage o measurement equipment : digital volt meter(dc volt mode) o adjusting tp : va tp o adjusting location : rv401 o optimum adjusting voltage : the voltage which is written in the label located in upper right side of the pdp module.(ty...

  • Page 38

    Power adjustment -38- 8-3. 5vcntl(5v control) o measurement equipment : digital volt meter(dc volt mode) o adjusting tp : vcc tp o adjusting location : rv501 o optimum adjusting voltage : the voltage which is written in the label located in upper right side of the pdp module.(typical voltage : 5.2v).

  • Page 39

    9. Noticeable points while assembling -39- 9-1. Insertion of ring core(emi filter) to speaker cable(l, r), av3 cable and their position - coil the ring core(filter emi, s/n : 5pzca2009a) 2 turns with speaker cable (l, r) as shown in the figure below. - coil the ring core(filter emi, s/n : 5pzcat3035...

  • Page 40

    Noticeable points while assembling -40- 9-3. Lvds cable connection -> cable lvds, s/n : 4856818800 -> digital b/d part -> clamp wire, s/n : 4856818800 -> clamp wire, s/n : 4856815900 (place these clamp wires as shown in the figure below) * make lvds cable not to touch on the terminal plate while con...

  • Page 41

    Noticeable points while assembling -41- 9-4. Shieldron tape on scart input -> tape emi, s/n : 485a100071 (position : from top of scart to terminal channel gasket) 9-5. Shieldron tape on dvi input -> tape emi, s/n : 485a100571 (attach vertically, 3 x 4.2 cm) (position : from top of dvi to terminal ch...

  • Page 42: 10. Soft Ware Upgrade Method

    10. Soft ware upgrade method -42- 10-1. Check whether main pcb is connected to sub pcb(pa901 to p901). 10-2. Connect 9-pin serial cable to the serial port of the computer. 10-3. Connect the opposite end of the serial cable to rs-232c port of sub pcb. 10-4. Run flashupgrader.Exe in the pc to excute t...

  • Page 43

    Software upgrade method -43- 10-6. Select correct com port and baud rate(115200) as shown below. Then press flash button to finish setup. 10-7. Turn on the ac power and then upgrade program will start the download as shown below..

  • Page 44

    Software upgrade method -44- 10-8. When the upgrading is complete, a window(below) will be opened. Press “finish” button to complete the process..

  • Page 45: 11. Trouble Shooting

    11. Trouble shooting -45- before starting trouble shooting o trouble diagnosing and repairing of set mean find out which pcbs or blocks are not working and replace them with new pcbs. Repairing the broken pcbs are not necessary. Keep the broken pcbs and return them to service center or r&d center. O...

  • Page 46

    Trouble shooting -46- o caution 1 !! When disconnecting / connecting connectors, you must turn “off” the ac power and check the direction and position of the connectors before working. O caution 2 !! Whenever you reassemble connectors connecting high voltage board and power pcb (cn805, cn806), remai...

  • Page 47

    Trouble shooting -47- 11-1. No signal or no raster.

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    Trouble shooting -48- 11-2. No sound.

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    Trouble shooting -49- 11-3. Shut down.

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    Trouble shooting -50- a) low voltage shut down.

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    Trouble shooting -51- b) z-sus, digital b/d, data b/d shut down.

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    Trouble shooting -52- c) y-sus, scan b/d shut down.

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    Trouble shooting -53- d) high voltage shut down.

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    Trouble shooting -54- 11-4. No key operation.

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    Trouble shooting -55- 11-5. No remote control operation.

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    Trouble shooting -56- 11-6. No key and remote control operation.

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    Trouble shooting -57- 11-7. Abnormal discharge.

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    Trouble shooting -58- 11-8. Not even weak discharge 11-9. Particular input signal(video, pc, tv, or component) does not work.

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    -59- trouble shooting 11-10. Others a) set is making unusual noise -> check the connection of power pcb and module. If they are ok, replace the power pcb and check the symptom again. B) occasionally, the set does not operate normally. Turning off and on the ac power make the set to operate normal ag...

  • Page 60: 12. Assembly List

    -60- 12. Assembly list * ass’y of module is listed on the next page. No. Pcb ass’y code ass’y name ass’y description 1 4851413800 back cover assy 21728+26162 2 4853293700 brkt dr aldcs 8 3 4854962100 button ch abs gy 4 4859004060 cable ffc 1.0-k-30p-50mm 5 4859004460 cable lvds 1001-31fc+1001-31fc+4...

  • Page 61

    42x32000.Aslgb 42x32000.Asltb assembly list -61- no. Pcb ass’y code ass’y name ass’y description 31 4850m10710 module power 1h308w 32 ptmpmsg127 pcb main manual as dpp-42a1gcsb 33 ptsbmsg122 pcb sub manual as dpp-42a1lcsb 34 485a106070 shieldron (5 and 3)x85x1t(angle) 35 485a106270 shieldron 41x53x1...

  • Page 62: 13. Structure of Pdp Set

    13. Structure of pdp set -62-.

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    -63- structure of pdp set component picture remark 1). Pdp module (with f/support) 1a) y-sus b/d 1b) z-sus b/d 1c) x left b/d assy.

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    Structure of pdp set -64- component picture remark 1d) x right b/d assy 1e) y drv b/d assy 1f) ctrl b/d assy 2) main board.

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    Structure of pdp set -65- component picture remark 3) sub board 4) power board 5) front mask 6) filter glass.

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    -66- structure of pdp set component picture remark 7) back cover.

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    14. Exploded view -67-.

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    Daewoo electronics corp. 686, ahyeon-dong, mapo-gu, seoul, korea. C.P.O. Box 8003 seoul korea printed date : dec. 2006.

  • Page 69: Pdp Module

    Pdp module service manual caution 1. Before servicing the pdp module, read the safety precautions in this manual. 2. When replacement parts are required, be sure to use replacement parts specified by the manufacturer. Model : pdp42x3#### english november, 2005 printed in korea gpn05sm002d.

  • Page 70

    [pdp42x3#### module] contents safety precautions technical feature formation and specification of module 1. Formation of module 2. Information of boards 3. Label information of module adjustment trouble shooting 1. Checking for no picture 2. Hitch diagnosis following display condition 2-1. 1/2 of th...

  • Page 71

    When servicing of pdp module, it should be not enforced into another way aside next rule, or a unaccustomed person should not repairing. When using/handling this pdp module, pay attention to the below warning and cautions. Warning indicates a hazard that may lead to death or injury if the warning is...

  • Page 72

    (10) in order to protect static electricity due to c-mos circuitry of the drive part, wear a wrist band to protect static electricity when handling. (11) if cleaning the panel, wipe it with a soft cloth moistened with water or a neutral detergent and squeezed, being careful not to touch the connecto...

  • Page 73: Caution

    English 3. Warning label for pdp module 1) pcb warning label (1)warning warning against any dangers under certain circumstance. (2)hot surface warning against any possibilities of injury or burn due to high temperature under certain circumstance. (3)dangerous voltage warning against the possibility ...

  • Page 74

    Technical feature pdp module is a display device to be divided into a panel part and a drive part. The panel part consists of electrodes, phosphor, various dielectrics and gas, and the drive part includes electronic circuitry and pcb. Pdp42x3#### model produced in the lg electronics is 42inches colo...

  • Page 75

    English formation and specification of module 1. Formation of module no (1) (2) (3) (4) (5) connector p1 [y sus b/d] p152 [y sus b/d] p1 [z sus b/d] p7 [ctrl b/d] p4 [ctrl b/d] input voltage & signal 5v, va, vs 5v, va 5v, va, vs 5v video signal no part no 6871qch077a 6871qdh117a 6871qyh053a 6871qzh0...

  • Page 76

    No 1 2 3 4 6850qv0006a 6850qx0014p 6631q12005n 6631q15003f part no. 1ea 1ea 1ea 2ea ea note y b/dctrl b/d p=0.5mm 50pin l180mm au plating x b/d ctrl b/d p=0.5mm 60pin l60mm au 1.25mm pitch 12pin l360mm ul1061-28awg yeon-ho 1.5mm pitch 7pin l150mm ul1061-26awg yeon-ho specipication.

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    English 2. Information of boards 1) 42x3 pdp module 2) ctrl b/d 3) y sus b/d.

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    4) z sus b/d 5) y drv b/d 6) xl, xr b/d xl xr.

  • Page 79

    English 3. Label information of module 1) identification label.

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    7 cm 2 . 5 cm 2) warning & caution label (high voltage, hot surface, mechanical hazard) 3) safety approval label 4) serial no. Of frame 5) voltage label (model name & operational voltage).

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    English 1. Application object this standard is applied to the pdp42x3#### pdp module which is manufactured of pdp promotion department or elsewhere. 2. Notes (1) without any special specification, the module should be at the condition of preliminaries more than 10minutes before adjusting. Service si...

  • Page 82

    (4) y set-up voltage waveform adjustment. Turn the vr3 on y sus b/d so that vsp voltage a of (fig. 2) be 150 1v. (5) y set-down voltage waveform adjustment. Turn the vr2(set _dn_vy)on y sus b/d so that waveform a of (fig. 2) be 10 5 . 3. How to adjust z sus (adjustment should be done after setting v...

  • Page 83

    English (fig. 1) connection diagram of measuring instrument (1) the power of the signal generator should be turned on before turning on the power of dc power supply. (2) the voltage of dc power supply, in standard of module input voltage, should be preset as below. (vs dc : 180v, va dc : 60v, 5v dc ...

  • Page 84

    1. Checking for no picture a screen doesn’t display at all and condition of black pattern or power off. (1) check whether the ctrl b/d led(d12, d13, d14) is turned on or not. (2) check the power and signal cable of ctrl b/d. (3) x b/d, y b/d, z b/d is well plugged in. (4) check the connection of x b...

  • Page 85

    English 2-1. 1/2 of the screen doesn’t be shown (1) check the power connector of x b/d, corresponding to the screen failure part. (2) check the connector between ctrl b/d and x b/d, corresponding to the screen failure part. (3) replace the corresponding x b/d. For x b/d replacement, check the tcp is...

  • Page 86

    2-5. Screen doesn’t be shown at all as scan fpc. (1) it’s may be a problem between scan fpc and y drv b/d. (2) check the connection of y drv b/d and scan fpc. (3) if the scan ic is failed, replace the y drv b/d. Screen display form check a method of scan ic change the vpp pin into anode and gnd pin ...

  • Page 87

    English 2-8. The screen has one several vertical line. (1) in this case, it isn’t a problem about ctrl b/d or x b/d. (2) it may cause followings. - it’s out of order a panel - open or short of data tcp attached panel - it’s out of order a data tcp ic attached panel (3) replace module. Screen display...

  • Page 88

    3. Checking for component damage 3-1. Y ipm(ic18) or z ipm(ic2) damage (1) when the internal sustain fet or er fet of y b/d ipm(ic18) or z b/d ipm(ic2) is damaged, screen doesn’t be shown or mis - discharge of partial screen is generated. Test point : enlarge after measuring gnd ~ waveform(y drv b/d...

  • Page 89

    English 3-3. Scan ic(y drv b/d : ic1~10) damage (1) in case of scan ic poor, one horizontal line may open at screen. O test point: enlarge after measuring gnd ~ output ict on y drv b/d o wave format : as shown fig. 4 (2) screen may not shown when scan ic is damaged by scan ic poor, external electric...

  • Page 90

    (2) in case of ic damage, corresponding ic inside of tcp, pictures by ic unit inside of tcp will not appear or mis - discharge. In most cases, the burnt mark can be seen when ic failure occurs. O test point : enlarge after measuring output of gnd ~ tcp o wave format : output wave doesn’t come out 3-...

  • Page 91

    English critical components list (1) the critical components list of pdp42x3#### model is as below. (2) a component of mark is important to keep product’s security. Therefore in exchanging a component, appointed component is necessary used. (3) is an abbreviated word which is instead of mark..

  • Page 93

    English records of revision for boards, components and rom data 1. Boards no. 1 2 3 4 5 6 date 2005.09.27 2005.09.27 2005.09.27 2005.09.28 2005.09.28 2005.09.28 part number 6871qch077a 6871qdh117a 6871qyh053a 6871qzh056a 6871qlh059a 6871qrh068a note initial product initial product initial product in...

  • Page 94

    No. 1 2 3 4 5 6 7 8 9 10 date 2005.10.01 2005.10.01 2005.10.01 2005.10.01 2005.10.01 2005.10.01 2005.10.01 2005.10.01 2005.10.01 2005.10.01 part number 4921qp1041a 4921qp1041a 4921qf5005a 6871qeh029a 6871qeh023g 6001qv0007a 6212ab4610a 0ilnr00150a 0ilmrfe001c 6630x60132a note initial product initial...

  • Page 95

    English 3. Rom data no. 1 date 2005.05.01 contents external type lvds initial rom data rom data version 50x3st01b.

  • Page 96: Pdp Module

    Pdp module service manual caution 1. Before servicing the pdp module, read the safety precautions in this manual. 2. When replacement parts are required, be sure to use replacement parts specified by the manufacturer. Model : pdp42x3#### english november, 2005 printed in korea gpn05sm002d.