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  4. 5100 Series
  5. Service Manual

E.F. Johnson Company 5100 Series Service Manual

Other manuals for 5100 Series: Operating manual

Summary of 5100 Series

  • Page 1

    Digital/analog portable radio service manual part number: 001-5100-0017cd december 2004 supersedes: 001-5100-0016cd; 8/04 5100 s eries p ortable r adio ■ apco project 25 – conventional – trunked ■ smartnet ® / smartzone ® ■ analog fm conventional vhf 1 and 5 watts uhf 1 and 4 watts 700 mhz 1 and 2.7...

  • Page 2: 51Xx Series Portable

    51xx series portable vhf, uhf, 700/800, 800 mhz project 25 conventional and trunked analog conventional smartnet ® /smartzone ® 7.5 vdc 5w (vhf), 4w (uhf), 2.5w (700 mhz) 3w (800 mhz) part no. 242-51xx-xx0 copyright© 2004 by the efjohnson company the efjohnson company, which was founded in 1923, pro...

  • Page 3

    Table of contents ii table of contents 1 general information 1.1 scope of manual . . . . . . . . . . . . . . . . . . . 1-1 1.2 radio description . . . . . . . . . . . . . . . . . . 1-1 general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 new 700/800 mhz band information . . ....

  • Page 4

    Table of contents (cont’d) iii table of contents transmit signal path . . . . . . . . . . . . . . . . . . . . . 5-21 adsic (u2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21 5.11 audio circuit (version a/b) . . . . . . . . 5-21 receive audio circuit . . . . . . . . . . . . . . . . . . ...

  • Page 5

    Table of contents (cont’d) iv table of contents 5100-160 logic board version b schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9 board layout . . . . . . . . . . . . . . . . . . . . . . . . . 9-11 5100-410 user interface board version a schematic . . . . . . . . . . . . . . . . ....

  • Page 6

    1-1 general information section 1 general information 1.1 scope of manual this service manual contains operation, program- ming, alignment, and service information for the efjohnson 5100 series portable radio. The 51sl and ascend (multi-net) models are similar in appearance and covered by separate m...

  • Page 7

    General information 1-2 used in systems where the channel spacing is 25 khz or 30 khz. Digital - c4fm modulation is used. The voice is digi- tized, filtered, error corrected, optionally encrypted, and then transmitted. Operation in the project 25 mode is always digital, and operation in the smartnet...

  • Page 8

    General information 1-3 zones a zone is a collection of up to 16 channels of any type. For example, a zone could include 12 conven- tional channels and 4 smartnet channels. One use of zones may be to program the channels used for operation in a specific geographical area. Up to 16 zones can be progr...

  • Page 9

    General information 1-4 function of pcconfigure to determine which proto- cols and options are enabled in your radio (see section 4). D encryption hardware (see section 1.13.2) 1 - no encryption hardware (software encryp) 2 - efj sem module 3 - motorola ucm module 1.5 transceiver identification the ...

  • Page 10

    General information 1-5 table 1-1 accessories accessory part no. Batteries 3600 mah nimh standard 587-5100-360 3600 mah nimh std intrin safe 587-5100-361* battery case for aa alkaline 250-5100-280 battery eliminator, 12v cigar. Lighter plug 585-5100-270 battery chargers kits charger kit, -210 chgr, ...

  • Page 11

    General information 1-6 when returning equipment for repair, it is also recommended that you use a po number or some other reference number on your paperwork in case you need to call the repair lab about your unit. These numbers are referenced on the repair order and make it easier and faster to loc...

  • Page 12

    General information 1-7 cient electrical and thermal energy under normal oper- ation or specified fault conditions per the testing standard to cause ignition of a specific flammable or combustible atmosphere in its most easily ignited con- centration. In other words, this transceiver should not caus...

  • Page 13

    General information 1-8 include combustible dusts, and class iii materials include ignitable fibers or flyings. The typical hazard- ous materials in each group and class are shown in table 1-3. 1.12 secure communication note: refer to section 11 of the 5100 operating manual for more information on s...

  • Page 14

    General information 1-9 figure 1-1 hardware changes flowchart a n o i s r e v ) y l n o n o i t p y r c n e e r a w t f o s ( d r a o b c i g o l 0 1 1 - 0 0 1 5 - 3 2 0 d r a o b i u 0 1 4 - 0 0 1 5 - 3 2 0 y l n o n o i t p y r c n e e r a w t f o s e l b a li a v a t o n l x - s e d d e v o r p p...

  • Page 15

    General information 1-10 the revision letter in the radio identification number (see section 1.5) can be used to determine if a vhf radio has this new version b board. Radios with a revision letter of “b” or later have the new board and pctune 1.10.0 or later must be used. Version c - these boards a...

  • Page 16

    General information 1-11 table 1-4 51xx family logic and firmware versions logic/radio version [1] application (firmware) code base analog channel encryption digital channel encryption des des-xl des-ofb aes version 1 (no module/software encryption) current standard version which uses the -110 logic...

  • Page 17

    General information 1-12 5100 portable specifications the following are general specifications intended for use in testing and servicing this transceiver. For current advertised specifications, refer to the specification sheet available from your sales representative. Values are typical and are subj...

  • Page 18

    2-1 battery, accessory, and disassembly information section 2 battery, accessory, and disassembly information figure 2-1 battery removal battery release button 2.1 battery information 2.1.1 battery removal/installation to remove the battery from the radio for recharging or replacement, press the rel...

  • Page 19

    Battery, accessory, and disassembly information 2-2 2.1.4 battery care warning: do not incinerate a battery pack because it may explode. Also, do not short circuit the terminals because the battery pack and the object causing the short may become very hot. Do not disassemble or modify a battery pack...

  • Page 20

    Battery, accessory, and disassembly information 2-3 figure 2-3 accessory installation latch install lock screw here accessory connector hook 2.3 accessory installation to connect an accessory such as a speaker- microphone to the transceiver, refer to figure 2-3 and proceed as follows: 1. Remove the ...

  • Page 21

    Battery, accessory, and disassembly information 2-4 2.4 transceiver disassembly 2.4.1 separating front cover and chassis 1. Remove the antenna. 2. Insert a small flat-blade screwdriver or similar tool between the plastic front cover and metal chassis as shown below. Carefully lift the chassis out of...

  • Page 22

    Battery, accessory, and disassembly information 2-5 2.4.2 removing rf and logic boards from chassis 1. Separate the front cover and chassis as described in the preceding section. The rf and logic boards are located inside the metal chassis as shown below. 2. Remove the shields over the rf and logic ...

  • Page 23

    Battery, accessory, and disassembly information 2-6 2.4.3 removing ui (user interface) board 1. Separate the front cover and chassis as described in section 2.4.1. The ui board is located inside the front cover as shown below. 2. Unlock the three flex circuits shown above by sliding the tab on each ...

  • Page 24

    Battery, accessory, and disassembly information 2-7 2.4.4 removing switch assembly 1. Separate the front cover and chassis as described in section 2.4.1. Then remove the ui board as described in the preceding section. 2. Pull the rubber knobs and plastic channel number ring off the shafts. 3. To rem...

  • Page 25

    3-1 operation section 3 operation 3.1 general the operation of the 5100 transceiver is included in a separate manual that is included on the cd-rom with this manual..

  • Page 26

    4-1 transceiver programming section 4 transceiver programming figure 4-1 programming setup 5100 programming cable connect to serial port part no. 023-5100-920 4.1 programming setup the following items are required to program the transceiver. The part numbers of this equipment are shown in table 1-1 ...

  • Page 27

    Transceiver programming 4-2 4.4 cloning procedure the clone feature allows one radio to be used to program another with identical information. The pcconfigure programming software is not required. Only conventional analog and project 25 zones can be programmed with this feature. Smartnet/smart- zone...

  • Page 28

    5-1 circuit description section 5 circuit description 5.1 general overview 5.1.1 introduction the efjohnson 5100 series digital portable radio uses a powerpc ® -based controller and a digital signal processor (dsp) to provide the following modes of operation: narrowband analog - fm modulation with a...

  • Page 29

    Circuit description 5-2 transmit mode the signal from the microphone is amplified and then routed to the codec chip where it is first digi- tized and then sent to the dsp. The dsp performs the required filtering, adds the desired signaling, converts the sample rate and then sends the resulting signa...

  • Page 30

    Circuit description 5-3 figure 5-1 vhf rf board block diagram (version c) i l r i r l pa 64.455 mhz 15 khz 15 khz lna t/ r switch antenna harmonic filter bpf 1 bpf 1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1kbit eeprom spi spi miso spi mosi spi clk spi addr1 spi addr2 rf clk rf data rf fram...

  • Page 31

    Circuit description 5-4 if of 64.455 mhz to a second if frequency of 2.1 mhz. Phase locked loop circuitry inside of the ad9864 operates with a phase-detector frequency of 15 khz. Second conversion mixer and filtering - a mixer inside the ad9864 converts from the first if of 64.455 mhz to the second ...

  • Page 32

    Circuit description 5-5 applied to the transmit pll transmit vco (u47) provides high-frequency modulation. Signals for both modulation ports are provided by dacs on the digital board. Power amplifier the power amplifier (u3) is a mitsubishi ra07m1317m module. This pa module provides the desired rf p...

  • Page 33

    Circuit description 5-6 figure 5-2 uhf rf board block diagram (version c) 16.8 mhz if amp mmbr941 antenna jack harmonic filter 8 ch 8 bit dac 1kbit eeprom power control spi high frequency modulation rx band select 64.455 mhz 15 khz bw i l r mixer adex-10l lo bpf 1 c 2 d0 t/r pin switch spi lna mga-7...

  • Page 34

    Circuit description 5-7 analog / digital conversion and processing - sigma-delta converters provide i and q sampling directly from the second if frequency. The resulting digital words are first filtered by internal programmable fir filters and then clocked out of the ad9864 via a serial data bus usi...

  • Page 35

    Circuit description 5-8 figure 5-3 700/800 mhz rf board block diagram pll 16.8 mhz tcxo if am p mmbr941 antenna jac k harmonic filter receiver back end 8 ch 8 bit dac 1kbit eeprom power control spi high frequency modulation ad9864 rx band select 64.455 mhz 15 khz bw fif = 2.1mhz 62.355 mhz i l r mix...

  • Page 36

    Circuit description 5-9 lna minimizes the impact of the filter loss on the receiver sensitivity. Mixer and lo filter a double-balanced, low-level adex-10l mixer (mx1) with a lo drive of +4 dbm is used for the first conversion. This mixer provides good dynamic range with 3 db lower lo drive than the ...

  • Page 37

    Circuit description 5-10 backend ic. The center frequency of this oscillator is corrected using a dc tuning voltage from the digital board during receive and it is modulated with voice or data during transmit. Analog switches and pll loop filters analog switches u16, u17, and u18 provide faster chan...

  • Page 38

    Circuit description 5-11 figure 5-4 rf board block diagram (version a/b) the frequency generation function is performed by three ics and associated circuitry. The reference oscillator provides a frequency standard to the synthe- sizer/prescaler ic which controls the vco ic. The vco ic actually gener...

  • Page 39

    Circuit description 5-12 device (q202), whereas the vhf tx vco’s active device is a transistor inside the vco buffer. The uhf tx vco uses two active devices, one external (q203) and the other internal to the vco buffer. The base and emitter connections of this internal transistor are pins 11 and 12 ...

  • Page 40

    Circuit description 5-13 5.6.2 antenna switch the antenna switch is a current device consisting of a pair of diodes (cr108/ cr109) that electroni- cally steer rf between the receiver and the transmitter. In the transmit mode, rf is routed through transmit switching diode cr108, and sent to the anten...

  • Page 41

    Circuit description 5-14 filtered, mixed down to baseband, and filtered again. The differential output data stream is then sent to the logic board where it is decoded to produce the recov- ered audio. The abacus ic (u401) is electronically programmable. The amount of filtering, which is dependent on...

  • Page 42

    Circuit description 5-15 5.7 800 mhz rf board (version a/b) note: the following describes the earlier version a and b rf boards described in section 1.13. 5.7.1 frequency synthesis the complete synthesizer subsystem consists of the reference oscillator (u304), the voltage-controlled oscillator (vco ...

  • Page 43

    Circuit description 5-16 loop divider's output signal with the signal from u304 (that is divided down after it is applied to pin 14 of u302). The result of the signal comparison is a pulsed dc signal which is applied to the charge pump. • the charge pump outputs a current that is present at pin 32 o...

  • Page 44

    Circuit description 5-17 capacitor c213. The mixer's lo port is matched to the radio's pll by a capacitive tap, c207 and c206. A balun transformer (t202) is used to couple the rf signal into the mixer. The primary winding of t202 is matched to the preceding stage by capacitor c223, with c227 providi...

  • Page 45

    Circuit description 5-18 q501. Transistor q501 responds to the base drive level by varying the dc control voltages applied to pin 2 of the rf pa which controls the rif power level of module u502. The alc ic also controls the base switching to transistor q502 via pin 12, bias. The d/a ic (u503) contr...

  • Page 46

    Circuit description 5-19 5.9.2 digital signal processing overview the dsp section consists of a dsp chip (u15) and the codec (u27). The codec is a support chip for the dsp. It provides the interface between the dsp and the analog signal paths, and between the dsp and the digital if chip on the rf bo...

  • Page 47

    Circuit description 5-20 adsic via the serial port. In the adsic, the vco d/ a converts the sampled modulation signal into an analog signal and then routes this signal to the vco on the rf board. 5.10.3 receive signal path the abacus ic on the rf board provides a digital back end for the receiver se...

  • Page 48

    Circuit description 5-21 5.10.4 transmit signal path the adsic contains an analog-to-digital (adc) converter for the microphone. The microphone path in the adsic also includes an attenuator that is programmed by the microcontroller through the spi bus. The microphone input in the adsic is on pin mai...

  • Page 49

    Circuit description 5-22 figure 5-5 audio circuit block diagram rf board ui board u17b diff-single converter tones buffer tone sig combiner u17a u17c u8 u21 internal speaker amp external speaker amp volume control amp u18 internal spkr mute external spkr mute mute a mute b single-end control nseop t...

  • Page 50

    6-1 alignment procedure section 6 alignment procedure figure 6-1 alignment setup communication sinad meter/ monitor 5100 test cable db9 - connect to serial port part no. 023-5100-940 audio out cable part no. 023-5100-950 ac voltmeter 6.1 general 6.1.1 introduction the following alignment procedure s...

  • Page 51

    Alignment procedure 6-2 figure 6-2 pctune main screen (version 2.0) menu bar tool bar radio information tuning instructions select next adjustment tune category buttons mode/tool tip adjusts freq software installation proceed as follows to install this software: 1. Close all applications that are cu...

  • Page 52

    Alignment procedure 6-3 - selects the partial tune mode the same as the transfer > tune partial menu (see section 6.3.3) this mode allows manual selection of the desired tune category and then automati- cally steps through the various settings for that adjustment. - selects the edit mode which allow...

  • Page 53

    Alignment procedure 6-4 selected. These parameters default to the last selected condition the next time the program is started. Read tune parameters - selecting this function or clicking the button reads the tune parameters currently programmed in the transceiver and displays them in the various scr...

  • Page 54

    Alignment procedure 6-5 section 4) should not be used because it does not have the audio output jack. 2. Connect the other end of the test cable to the acces- sory (udc) jack of the transceiver (see figure 6-1). 3. If the receiver squelch adjustment will be made, connect a sinad meter to the audio o...

  • Page 55

    Alignment procedure 6-6 2. Set the analyzer output level for 0.35 µv (–116 dbm) at the receiver antenna jack. The ber (bit error rate) should be 5% or less. (this is a ratio of the receive bit errors to the total number of bits transmitted.) 3. Increase the analyzer output level to 1000 µv (–47 dbm)...

  • Page 56

    Alignment procedure 6-7 squelch sensitivity 5. Increase the signal generator output from zero and note the sinad when unsquelching occurs. It should be approximately 8 db. Audio power output and distortion caution: test equipment connected across speaker leads must be floating because grounding eith...

  • Page 57

    7-1 parts list section 7 parts list ref no. Description part no. Chassis, hardware, misc a 030 rear housing assembly, std version 023-5100-030 rear housing assembly, ucm ver 023-5100-032 includes ch 030, j 030 a 035 battery contact assembly 585-5100-017 a 040 top switch assembly (includes 023-5100-0...

  • Page 58

    Parts list 7-2 mp 030 rf shield, improved ver a/b bds 017-2229-552 rf shield, version c rf boards (see section 1.13.1) 017-2229-569 mp 031 logic shield, non-ucm versions 017-2229-553 logic shield, ucm versions 017-2229-556 mp 032 rf shield insulator, upper 574-3500-067 mp 033 battery block comp spac...

  • Page 59

    Parts list 7-3 c 083 33 pf ±10% 25v cer smd 510-3681-330 c 084 33 pf ±10% 25v cer smd 510-3681-330 c 085 33 pf ±10% 25v cer smd 510-3681-330 c 086 470 pf ±10% 25v cer smd 510-3681-471 c 087 33 pf ±10% 25v cer smd 510-3681-330 c 088 .01 µf ±10% 10v cer smd 510-3681-103 c 089 .01 µf ±10% 10v cer smd 5...

  • Page 60

    Parts list 7-4 r 029 4.7k ohm ±5% 1/16w smd 569-0165-472 r 030 4.7k ohm ±5% 1/16w smd 569-0165-472 r 031 30k ohm ±5% 1/16w smd 569-0165-303 r 032 30k ohm ±5% 1/16w smd 569-0165-303 r 033 20k ohm ±5% 1/16w smd 569-0165-203 r 034 4.7k ohm ±5% 1/16w smd 569-0165-472 r 040 4.7k ohm ±5% 1/16w smd 569-016...

  • Page 61

    Parts list 7-5 r 256 10 ohm ±5% 1/16w smd 569-0165-100 r 257 10 ohm ±5% 1/16w smd 569-0165-100 r 258 10 ohm ±5% 1/16w smd 569-0165-100 r 259 10 ohm ±5% 1/16w smd 569-0165-100 r 260 10 ohm ±5% 1/16w smd 569-0165-100 r 261 10 ohm ±5% 1/16w smd 569-0165-100 r 262 10k ohm ±5% 1/16w smd 569-0165-103 r 26...

  • Page 62

    Parts list 7-6 c 045 .01 µf ±10% 10v cer smd 510-3681-103 c 046 .01 µf ±10% 10v cer smd 510-3681-103 c 047 .01 µf ±10% 10v cer smd 510-3681-103 c 048 .1 µf ±10% x7r 25v cer smd 510-3675-104 c 049 .1 µf ±10% x7r 25v cer smd 510-3675-104 c 050 .1 µf ±10% x7r 25v cer smd 510-3675-104 c 051 .1 µf ±10% x...

  • Page 63

    Parts list 7-7 r 008 100k ohm ±5% 1/16w smd 569-0165-104 r 009 220k ohm ±5% 1/16w smd 569-0165-224 r 010 220k ohm ±5% 1/16w smd 569-0165-224 r 011 6.8k ohm ±5% 1/16w smd 569-0165-682 r 012 1k ohm ±5% 1/16w smd 569-0165-102 r 013 390k ohm ±5% 1/16w smd 569-0165-394 r 014 0 ohm smd jumper 569-0165-001...

  • Page 64

    Parts list 7-8 r 097 100k ohm ±5% 1/16w smd 569-0165-104 r 098 100k ohm ±5% 1/16w smd 569-0165-104 r 099 100k ohm ±5% 1/16w smd 569-0165-104 u 001 dsp ti tms320vc5416 544-5003-129 u 002 adsic 544-9100-002 u 003 16-bit transceiver 74lvth16245 544-1014-505 u 004 transceiver, 3-state 74act16245 544-202...

  • Page 65

    Parts list 7-9 c 059 .1 µf ±10% x7r 25v cer smd 510-3675-104 c 060 .1 µf ±10% x7r 25v cer smd 510-3675-104 c 061 .1 µf ±10% x7r 25v cer smd 510-3675-104 c 062 .01 µf ±10% 10v cer smd 510-3681-103 c 063 .01 µf ±10% 10v cer smd 510-3681-103 c 064 .01 µf ±10% 10v cer smd 510-3681-103 c 065 .01 µf ±10% ...

  • Page 66

    Parts list 7-10 cr 043 led, green rg1101 smd 549-4003-011 cr 044 5.6v zener diode 523-2016-569 ds 401 see ds401 on page 7-1 j 001 connector, 16-pin zif .5 mm 515-7111-516 j 002 connector, 16-pin zif .5 mm 515-7111-516 j 003 connector, 16-pin zif .5 mm 515-7111-516 j 004 connector, 18-pin zif 1 mm 51...

  • Page 67

    Parts list 7-11 r 064 220k ohm ±5% 1/16w smd 569-0165-224 r 065 10k ohm ±5% 1/16w smd 569-0165-103 r 066 4.7k ohm ±5% 1/16w smd 569-0165-472 r 067 4.7k ohm ±5% 1/16w smd 569-0165-472 r 068 4.7k ohm ±5% 1/16w smd 569-0165-472 r 069 1m ohm ±5% 1/16w smd 569-0165-105 r 070 100 ohm ±5% 1/16w smd 569-016...

  • Page 68

    Parts list 7-12 r 162 470 ohm ±5% 1/16w smd 569-0165-471 r 163 470 ohm ±5% 1/16w smd 569-0165-471 r 164 470 ohm ±5% 1/16w smd 569-0165-471 r 165 470 ohm ±5% 1/16w smd 569-0165-471 r 166 470 ohm ±5% 1/16w smd 569-0165-471 r 167 470 ohm ±5% 1/16w smd 569-0165-471 r 168 470 ohm ±5% 1/16w smd 569-0165-4...

  • Page 69

    Parts list 7-13 c 015 .01 µf ±10% 10v cer smd 510-3681-103 c 016 .01 µf ±10% 10v cer smd 510-3681-103 c 017 .01 µf ±10% 10v cer smd 510-3681-103 c 018 .01 µf ±10% 10v cer smd 510-3681-103 c 019 .01 µf ±10% 10v cer smd 510-3681-103 c 020 .01 µf ±10% 10v cer smd 510-3681-103 c 021 .01 µf ±10% 10v cer ...

  • Page 70

    Parts list 7-14 c 121 .01 µf ±10% 10v cer smd 510-3681-103 c 131 .001 µf ±10% 10v cer smd 510-9227-102 c 132 .01 µf ±10% 10v cer smd 510-3681-103 c 133 470 pf ±5% npo 25v cer smd 510-3674-471 c 134 .1 µf ±10% x7r 25v cer smd 510-3675-104 c 135 .1 µf ±10% x7r 25v cer smd 510-3675-104 c 136 .1 µf ±10%...

  • Page 71

    Parts list 7-15 r 029 4.7k ohm ±5% 1/16w smd 569-0165-472 r 030 2k ohm ±5% 1/16w smd 569-0165-202 r 031 2k ohm ±5% 1/16w smd 569-0165-202 r 032 220k ohm ±5% 1/16w smd 569-0165-224 r 033 4.7k ohm ±5% 1/16w smd 569-0165-472 r 034 220k ohm ±5% 1/16w smd 569-0165-224 r 035 220k ohm ±5% 1/16w smd 569-016...

  • Page 72

    Parts list 7-16 r 137 220k ohm ±5% 1/16w smd 569-0165-224 r 138 220k ohm ±5% 1/16w smd 569-0165-224 r 139 1k ohm ±5% 1/16w smd 569-0165-102 r 140 1k ohm ±5% 1/16w smd 569-0165-102 r 141 1k ohm ±5% 1/16w smd 569-0165-102 r 142 1k ohm ±5% 1/16w smd 569-0165-102 r 143 1k ohm ±5% 1/16w smd 569-0165-102 ...

  • Page 73

    Parts list 7-17 a040 (complete assembly) pc010 mp003 mp120 mp101 np101 mp105 mp106 hw102 mp107 mp108 hw101 a050 mp109 mp114 mp115 mp116 mp111 mp006 mp007 front cover assembly exploded views.

  • Page 74

    Parts list 7-18 mp104 s101 ep102 ep101b mp040 pc040 r101 ch030 j030 mp035 a035 hw031 top switch assembly rear housing assembly.

  • Page 75

    Parts list 7-19 short lead on top mp110 j8/j9 mp112 ep031 sp101 mp113 w103/w104 a050/a060 ds401 mp401 a400 a401 np102 hw103 mk101 w102 (+) w101 ( - case) + -.

  • Page 76

    Parts list 7-20 mp032 mp030 a200 part of a200 part of a200 mp031 mp033 mp034 a100 a030 ep031 j4 j3 ep030 (6).

  • Page 77

    8-1 interconnect schematic (for version c) 1 2 13 12 1 2 13 12 a100 logic board j1 j2 j5 a200 rf board gnd rf_clk_cpld gnd rf input/ output rf_data_cpld synth_en rf_fs_cpld spi_addr_2 spi_addr_1 spiclk rf_spi_ena miso mosi sw_v5_5rf gnd rf_sw_v3_3d synth_lock unsw_bat ntxnap temp nt/r 26 25 24 23 22...

  • Page 78

    8-2 a100 logic board j1 j2 j5 eb_a29 eb_noe eb_we0 eb_r/nw eb_wait nlock_n dsp_hint sw_vd5_0 sw_vd3_3 gnd a215 rf board d out* d out gnd rf input/ output sb1 bat status reset da ce odc spi data spi clk ref osc en gnd gnd gnd lock detect synth ce mod in unsw b+ sw b+ unsw b+ 2 1 4 13 12 5 11 7 10 17 ...

  • Page 79

    8-3 shielded area if filter shielded area from pg 5 1008 1008 1210 1206 1206 1008 0805 0603 0603 1008 1008 lo2_rf demod spi_clk spi_mosi rxbe_cs rf_dat+ rf_clk+ if rf_fs 16.8mhz vco +3.3v +5.5v +5.5v vco +5.5v +5vr +5vr +3.3vxr +5vr c136 100pf c100 330pf c116 56pf c140 .01uf c110 .01uf c111 .01uf c1...

  • Page 80

    8-4 eprom dac mux n/c ncs spi_clk spi_mosi natten addr1 rf_clk+ rf_dat+ rf_fs addr2 spi_ena spi_clk spi_miso spi_mosi rx_pll_lock nt/r tx_mod1 tx_mod2 spi_miso temp pwr_ctl lock_ena ntx_nap addr2 addr1 pll1_cs spi_ena rxbe_cs pll2_cs tx_pll_lock atten +3.3v +3.3v +5.5v unsw_bat1 unsw_bat +5vr +3.3v ...

  • Page 81

    8-5 pll vco1 pll tx_mod1 spi_mosi tx_mod2 spi_clk rx_pll_lock pll1_cs 16.8mhz lock_ena t/nr rx_lo tx_lo nt/r nt/r +5.5v +5va +5va +3.3v +5.5v +5va +3.3v +5va +3.3v +3.3vxr fb6 fb 1 2 c195 .1uf c12 .018uf + c174 4.7uf c95 3300pf r53 100 r77 330 r63 np u6 rf2361 1 3 4 5 2 rfin vdp rfout 2 g 1 g + c175...

  • Page 82

    8-6 to pg 5 from pg 6 +23db -2db +19dbm +21dbm +4dbm shield 0805 0805 0805 nt/r tx_rf pwr_ctl temp nt/r t/nr ntx_nap rx_in +5.5v +5.5v +3.3v +3.3v sw+5v unsw_bat sw+5v +5.5v sw+5v sw+5v +3.3v sw+5v unsw_bat1 c226 3300pf d10 si2323 1 2 3 c151 .01uf c149 3300pf e3 shield-harmonic 1 gnd l11 51nh c141 ....

  • Page 83

    8-7 to pg 1 from lo buffer 0603 w=30, l=40 1008 w=40, l=60 0603 136-174 mhz 0603 w=7, s=8, n=2.7 w=30, l=30 from pg4 w=7, s=8, n=1.5 lna w=30, l=30 1008 1008 1008 136-174 mhz fdg6303alt 0603 0603 w=7, s=8, n=1.5 w=7, s=8, n=2.7 w=7, s=8, n=2.7 w=7, s=8, n=2.7 0603 if ntx_nap natten rx_in atten natte...

  • Page 84

    8-8 pll 0603 0603 0603 0603 vco1 spi_clk pll2_cs tx_mod2 tx_mod2 spi_mosi tx_pll_lock tx_lo t/nr t/nr tx_rf +5.5v +3.3v +3.3v +5va +5va +3.3vxr fb9 fb 1 2 c25 3300pf + c310 1uf c295 3300pf l77 72nh tp27 l35 39nh c296 3300pf c306 .0068uf r113 1k c275 1.0uf r122 430 c303 10pf r123 2k c307 1000pf r114 ...

  • Page 85

    8-9 version c board (see section 1.13) vhf rf board ver c layout.

  • Page 86

    8-10 vhf rf board schematic ver b (page 1 of 3) note: individual replacement parts are not available for the rf board, so the entire board must be replaced if it is defective. Version b board (see section 1.13).

  • Page 87

    8-11 vhf rf board schematic ver b (page 2 of 3).

  • Page 88

    8-12 vhf rf board schematic ver b (page 3 of 3).

  • Page 89

    8-13 5 0 1 u 1 s 1 0 2 s 3 0 2 s 4 0 2 s 2 0 2 s 0 1 s 3 j bottom view top view vhf rf board ver b layout version b board (see section 1.13).

  • Page 90

    8-14 shielded area shielded area from pg 5 1008 1008 1210 1206 1206 1008 1008 1008 0805 0603 0603 lo2_rf demod spi_clk spi_mosi rxbe_cs rf_dat+ rf_clk+ if rf_fs 16.8mhz vco +3.3v +5.5v +5.5v vco +5.5v +5vr +5vr +3.3vxr +5vr c116 56pf c100 56pf c136 100pf c140 .01uf c103 .012uf c111 .01uf c110 .01uf ...

  • Page 91

    8-15 eprom dac mux n/c ncs band1 band2 spi_clk spi_mosi atten addr1 rf_clk+ rf_dat+ rf_fs addr2 spi_ena spi_clk spi_miso spi_mosi pll_lock nt/r tx_mod1 tx_mod2 spi_miso temp pwr_ctl lock_ena ntx_nap addr2 addr1 pll1_cs spi_ena rxbe_cs natten tune1 tune2 +3.3v +3.3v +5.5v unsw_bat1 unsw_bat unsw_bat1...

  • Page 92

    8-16 pll 444-509mhz 0dbm 380-445mhz 0603 0603 vco1 pll tx_mod1 spi_mosi tx_mod2 spi_clk pll_lock pll1_cs 16.8mhz lock_ena tx_lo rx_lo band1 band2 band1 band2 nt/r t/r +5.5v +5va +5va +3.3v +5.5v +5va +3.3v +5va +5.5v +3.3v +3.3vxr +3.3vxr fb6 fb 1 2 c195 .1uf c12 .15uf + c174 4.7uf r53 100 r77 330 r...

  • Page 93

    8-17 locate close to pa module +4dbm +21dbm +19dbm -2db +23db from pg 3 to pg 5 shield ra07m4047m-01 for 380-470 ra07m4452m-01 for 440-520 keep this trace short 0603 0603 0603 0603 0805 0805 1008 u3 shield, p/n 3m800 (4.7pf) (4.7pf) (10pf) (10pf) (high band values) 1008 ntx_nap rx_in temp ntx_nap tx...

  • Page 94

    8-18 uhf rf board ver c schematic (page 5 of 5) w=30, l=30 0603 lna from pg4 from pg2 from pg2 0603 0603 w=40, l=60 w=30, l=40 w=30, l=30 w=7, l=270 1008 1008 0805 0805 0805 1008 1008 0805 1008 0805 0805 1008 w=8, l=170 w=8, l=170 w=8, l=130 444-470 mhz 444-470 mhz 380-444 mhz 380-444 mhz w=8, l=130...

  • Page 95

    8-19 bottom view top view version c board (see section 1.13) uhf rf board ver c layout.

  • Page 96

    8-20 omit omit omit omit omit omit omit omit omit omit omit omit omit omit c105 l123 100pf 220nh 11.03nh l37 4.7k r110 gnd1 4 gnd2 8 nc 9 nc1 10 1 rf_in 7 rf_out vcc 6 abp 3 ag2 5 gnd 2 u1 mx2070a 100pf c108 e101 57r01 *c91* 11pf 390nh l302 16 *c150* 12pf j1-16 20v vr1 10k r101 r106 c317 3.3k 100pf ...

  • Page 97

    8-21 omit omit omit omit 100pf c211 r221 1.2k 1.8pf c230 c217 100pf r301 0 c280 0.1uf 0.1uf c275 buss_09 c228 100pf c303 .022uf c225 1pf 100pf c233 c299 4700pf cr209 3300pf *c206* 3.6pf *c219* r210 330 4.7uf tp7 c254 .01uf 100pf c266 c204 5.1pf *c220* 100pf 100pf c294 c289 r217 15k 10pf *c239* c270 ...

  • Page 98

    8-22 ground clip ground clip ground clip ground clip omit s207 shield g2 1 j1-1 1 11pf c610 shield s203 6.8k r406 1000pf c408 39pf c422 j1-4 4 c404 21 0.1uf j1-21 100 r601 .047uf c403 g3 1 shield s201 0.1uf c515 10pf c606 l401 3.9uh 3.3uf c418 3.3uf c405 r411 68 910nh l601 vr402 33k r603 buss_17 .01...

  • Page 99

    8-23 c1 c5 c6 c7 c11 c13 c72 c83 c85 c89 c90 c91 c92 c98 c101 c102 c103 c104 c108 c1 17 c123 c125 c126 c138 c140 c141 c147 c148 c149 c150 c151 c152 c202 c203 c208 c209 c210 c219 c220 c221 c222 c233 c253 c254 c255 c258 c260 c271 c274 c279 c304 c308 c309 c310 c402 c409 c414 c416 c419 c420 c422 c423 c4...

  • Page 100

    8-24 from page 5 64.455 mhz crystal filter 64.455 mhz crystal filter if amp 3.3v regulator 3.3v regulator 5v regulator digital if from page 3 if filter shielded area shielded area 1008 1008 1008 1210 1206 1206 1008 1008 060 3 060 3 0805 lo2_rf demod spi_clk spi_mosi rxbe_cs rf_dat+ rf_clk+ if rf_fs ...

  • Page 101

    8-25 multiplexer eprom d-a converter n/c band1 tune1 atte n tune2 band2 spi_clk spi_mosi tune_lo addr1 rf_clk+ rf_dat+ rf_fs addr2 spi_ena spi_clk spi_miso spi_mosi pll_lock nnt/r tx_mod1 tx_mod2 spi_miso temp pwr_ctl lock_ena tx_nap addr1 addr2 rxbe_cs spi_ena pll1_cs +3.3v +3.3v +5.5v unsw_bat1 un...

  • Page 102

    8-26 regulator regulator regulator to page 1 16.8 mhz tcxo pll switch switch switch switch rx vco 826-841 mhz rx vco 786-806 mhz 5v regulator switch to pg 5 transmit to pg 5 to pg 5 to pg 4 to pg 4 0dbm 0603 060 3 lock lock1 cpout vco1 lock2 tx_mod1 spi_mosi tx_mod2 spi_clk pll_lock pll1_cs 16.8mhz ...

  • Page 103

    8-27 t/r switch harmonic filter pa module driver from page 3 power control to page 5 from page 5 detector +4dbm +21dbm +19dbm -2db +23db to pg 5 shie ld rx_in temp ntx_nap tx_lo pwr_ctl ntx_nap tx_nap nnt/r sw+5v sw+5v sw+5v +5.5v sw+5v sw+5v unsw_bat +3.3v +5.5v +3.3v +5.5v d10 si2323 1 2 3 tp14 c1...

  • Page 104

    8-28 from page 4 851-870 mhz bandpass filter 762-776 bandpass filter switch switch bandpass filter switch low-noise amp switch mixer to page 1 from page 3 0603 0603 bfp2 060 3 0603 to lna notes: 1. For c184 install a 0 ohm resistor 1 atte n tx_nap if tune2 band2 rx_in tune1 band1 tune_lo rx_lo +3.3v...

  • Page 105

    8-29 bottom view top view 700/800 mhz rf board ver c layout version c board (see section 1.13).

  • Page 106

    8-30 j2 np 3p filter coupler power amp dac alc omit ant 3p filter rf amp mixer omit np np buss_14 buss_11 33pf c506 33pf c509 c201 6.2pf c101 10uf c522 33pf c503 r509 0.1uf 1k 50k rt501 33pf c30 51k r101 33pf c517 j1-5 1uf c16 j1-13 buss_19 1 rf_in 7 rf_out 6 a vdd e2 57r01 mx2071a u202 3 abp 5 ag2 ...

  • Page 107

    8-31 vco module vco buffer 5v reg pendulum frac-n vreg 11 vssa_vssd 26 c322 0.1uf nc9 17 sck 22 si 25 so 21 ss 24 vdd1 13 vdd2 14 vopt 12 nc17 32 nc2 2 nc3 3 nc4 4 nc5 5 nc6 6 nc7 15 nc8 16 nc1 1 nc10 18 nc11 19 nc12 20 nc13 28 nc14 29 nc15 30 nc16 31 en_ce 23 cext 7 dcwarp 27 de 9 det 8 fo 10 c350 ...

  • Page 108

    8-32 np abacus ic crystal f1 crystal f2 910nh l601 j1-1 r403 47k r419 c438 27k r412 0.1uf 33 c414 0.1uf c419 20pf c420 6800pf 2k r414 sh3 shield l402 .01uf c421 180nh c614 10 r417 c429 5.1pf q1 0.1uf c601 sh5 shield 3.9pf 4700pf c427 .033uf c401 buss_3 g4 3.3pf c603 buss_4 6.2pf c604 c600 39pf c422 ...

  • Page 109

    8-33 c1 c12 c14 c16 c20 c30 c1 10 c223 c227 c300 c303 c304 c305 c316 c317 c318 c322 c324 c325 c328 c329 c330 c342 c353 c370 c372 c409 c413 c414 c416 c419 c420 c422 c423 c424 c427 c430 c431 c432 c434 c440 c450 c503 c507 c509 c510 c522 c523 c524 c525 c600 c614 cr501 e1 e2 e3 e4 f001 2 3 4 1 fl1 2 3 4 ...

  • Page 110

    8-34 hpi_d[0:15] hpi_d14 hpi_d12 hpi_d9 hpi_d7 hpi_d6 hpi_d5 hpi_d4 hpi_d15 hpi_d13 hpi_d11 hpi_d10 hpi_d8 hpi_d3 hpi_d1 hpi_d2 hpi_d0 sw_vd3_3 sw_vd3_3 sw_vd3_3 sw_vd1_6 gnd gnd gnd sw_vd3_3 gnd gnd sw_vd1_6 sw_vd3_3 sw_vd3_3 gnd sw_vd3_3 sw_vd3_3 rf_clk_dsp 10 rf_data_dsp 10 rf_fs_dsp 10 sem_clkr ...

  • Page 111

    8-35 k l c _ p s d 1 d o m x t 2 d o m x t _ t u o _ o i d u a d n g 0 _ 5 a v _ w s d n g 3 _ 3 a v _ w s 3 _ 3 a v _ w s 8 _ 1 d v _ w s 3 _ 3 d v _ w s 3 _ 3 a v _ w s 3 _ 3 d v _ w s 0 _ 5 a v _ w s 3 _ 3 a v _ w s f r 5 _ 5 v _ w s k l c _ p s d 0 1 , 3 d x r _ c e d o c 3 d x t _ c e d o c 3 s...

  • Page 112

    8-36 sem module 5500-120 logic board ver c schematic (page 5 of 11).

  • Page 113

    8-37 analog switch 5500-120 logic board ver c schematic (page 6 of 11).

  • Page 114

    8-38 0 _ 5 d v _ w s t t a b _ w s n u d n g 3 _ 3 d v _ w s n u d n g d n g d n g d n g t t a b _ w s d n g d n g d n g t t a b _ w s d n g t t a b _ w s _ f r 0 _ 5 a v _ w s 3 _ 3 d v _ w s d n g t t a b _ w s 8 _ 1 d v _ w s d n g t t a b _ w s d n g 6 _ 1 d v _ w s t t a b _ w s t t a b _ w s d...

  • Page 115

    8-39 gnd gnd unsw_batt gnd rf_sw_batt rf_sw_v3_3d sw_v5_5rf gnd gnd sw_v5_5rf rf_sw_v3_3d rf_sw_v3_3d gnd gnd gnd gnd gnd rf_clk_cpld 10 txmod2 4 rf_spi_ena 10 miso 5,10 rf_data_cpld 10 spi_addr_1 10 spi_addr_2 10 mosi 5,10 spi_addr_3 10 spiclk 5,10 txmod1 4 synth_en 10 ntxnap 10 nt/r 10 synth_lock ...

  • Page 116

    8-40 1 s d h 2 s d h 4 d _ i p h 6 d _ i p h 8 d _ i p h 0 1 d _ i p h 2 1 d _ i p h 4 1 d _ i p h 0 d _ b i 7 d _ b i 1 d _ b i 6 d _ b i 5 d _ b i 3 d _ b i 2 d _ b i 4 d _ b i s c n _ h w n / r _ h 2 s d h 1 s d h 3 d _ i p h 2 d _ i p h 1 d _ i p h 0 d _ i p h 5 d _ i p h 7 d _ i p h 9 d _ i p h...

  • Page 117

    8-41 3 _ 3 d v _ w s d n g t t a b _ w s 3 _ 3 d v _ w s d n g 0 u m e _ p s d 3 f f o n / 1 u m e _ p s d 3 t s r t n _ p s d 3 s m t _ p s d 3 k c t _ p s d 3 i d t _ p s d 3 o d t _ p s d 3 3 _ t o o b 3 0 _ o i 3 2 _ o i 3 3 _ o i 3 4 _ o i 3 6 _ o i 3 7 _ o i 3 0 _ t n i n 3 2 _ t n i n 3 3 _ t...

  • Page 118

    8-42 5500-120 logic board ver c layout bottom view top view version c board (see section 1.13).

  • Page 119

    8-43 1 48 24 25 7 42 18 31 u3 74lvth16245/a t/r1 oe1 t/r2 oe2 r49 220k r5 100 u7 xcr3032xl-48bga/a i/o0 a2 vdd2 c7 i/o1 a1 i/o2 c4 i/o3 c2 i/o4 c1 i/o5 d3 vdd4 g4 i/o6 d1 i/o7 e1 i/o8 f1 i/o9 g1 vdd1 b3 i/o10 e4 i/o11 f2 i/o12 g2 i/o13 f3 i/o14 c5 i/o15 a6 gnd1 a5 i/o16 b6 i/o17 d4 i/o18 c6 i/o19 d6...

  • Page 120

    8-44 5100-110 logic board ver a schematic (page 2 of 2) c65 2.2uf c63 0.1uf u11 reg113ea/a gnd3 7 gnd1 5 en 1 gnd4 8 gnd2 6 vin 2 nr 4 vout 3 c64 0.01uf cr2 bzx84c3v6lt1 c67 10uf source sw_vd5_0 source sw_vd3_3 gnd sw_bat r75 100 u13 lp2982-sot23-5/a vin 1 bypass 4 gnd 2 on/off 3 vout 5 c69 2.2uf c7...

  • Page 121

    8-45 5100-110 logic board ver a top view 5100-110 logic board ver a bottom view revision 7 board, version w/o encryption module version a board (see section 1.13).

  • Page 122

    8-46 r49 220k r5 100 u7 xcr3032xl-48bga/a i/o0 a2 vdd2 c7 i/o1 a1 i/o2 c4 i/o3 c2 i/o4 c1 i/o5 d3 vdd4 g4 i/o6 d1 i/o7 e1 i/o8 f1 i/o9 g1 vdd1 b3 i/o10 e4 i/o11 f2 i/o12 g2 i/o13 f3 i/o14 c5 i/o15 a6 gnd1 a5 i/o16 b6 i/o17 d4 i/o18 c6 i/o19 d6 i/o20 d7 i/o21 e7 gnd2 e3 i/o22 f7 i/o23 g7 i/o24 g6 i/o...

  • Page 123

    8-47 c65 2.2uf c63 0.1uf u11 reg113ea/a gnd3 7 gnd1 5 en 1 gnd4 8 gnd2 6 vin 2 nr 4 vout 3 c64 0.01uf cr2 bzx84c3v6lt1 c67 10uf source sw_vd5_0 source sw_vd3_3 gnd sw_bat r75 100 u13 lp2982-sot23-5/a vin 1 bypass 4 gnd 2 on/off 3 vout 5 c69 2.2uf c73 150uf + r74 10 c70 1uf c72 150uf + cr4 bas16tt1 c...

  • Page 124

    8-48 5100-150 logic board ver b top view 5100-150 logic board ver b bottom view version with efj sem version b board (see section 1.13).

  • Page 125

    8-49 r49 220k r5 100 u7 xcr3032xl-48bga/a i/o0 a2 vdd2 c7 i/o1 a1 i/o2 c4 i/o3 c2 i/o4 c1 i/o5 d3 vdd4 g4 i/o6 d1 i/o7 e1 i/o8 f1 i/o9 g1 vdd1 b3 i/o10 e4 i/o11 f2 i/o12 g2 i/o13 f3 i/o14 c5 i/o15 a6 gnd1 a5 i/o16 b6 i/o17 d4 i/o18 c6 i/o19 d6 i/o20 d7 i/o21 e7 gnd2 e3 i/o22 f7 i/o23 g7 i/o24 g6 i/o...

  • Page 126

    8-50 c65 2.2uf c63 0.1uf u11 reg113ea/a gnd3 7 gnd1 5 en 1 gnd4 8 gnd2 6 vin 2 nr 4 vout 3 c64 0.01uf source sw_vd5_0 gnd sw_bat c15 0.1uf c29 5.6pf u2 adsic d8 21 d9 22 d10 23 d11 26 d12 27 d13 28 d14 29 d15 30 d16 31 d17 33 d18 34 d19 35 d20 37 d21 38 d22 39 d23 41 oscw 16 extl 95 xtl 96 sbi 50 di...

  • Page 127

    8-51 5100-160 logic board ver b top view 5100-160 logic board ver b bottom view version with motorola ucm.

  • Page 128

    8-52 5500-420 user interface board ver c schematic (page 3 of 18) note: the number from 3-18 next to a node label indicates the page number of the circuit to which it connects. Eb_d8 eb_d15 eb_d14 eb_d5 eb_d2 eb_d6 eb_we0 eb_d10 eb_we1 eb_d13 eb_d0 eb_d1 eb_d11 eb_d4 eb_d3 eb_d9 eb_d7 eb_d12 eb_a18 ...

  • Page 129

    8-53 eb_d7 eb_a27 eb_d1 eb_d0 eb_a14 eb_d2 eb_d11 eb_d5 eb_a22 eb_a9 eb_d11 eb_d3 eb_a15 eb_d5 eb_d6 eb_d12 eb_d14 eb_a30 eb_a24 eb_d13 eb_a23 eb_a20 eb_d9 eb_d2 eb_a28 eb_a12 eb_a13 eb_a11 eb_d4 eb_a17 eb_a16 eb_a17 eb_a10 eb_a22 eb_a24 eb_a26 eb_a19 eb_a26 eb_a21 eb_a15 eb_d9 eb_a18 eb_d13 eb_a29 ...

  • Page 130

    8-54 sw_vd3_3 gnd gnd gnd sw_vd3_3 gnd gnd gnd gnd sw_vd3_3 sw_batt gnd sw_vd5_0 gnd sw_vd5_0 gnd sw_vd3_3 sw_va5_0 va_ref2_5 miso 3,15 vol_lvl 9 spiclk 3,18 mosi 3,13,15 vol_ctrl 11 cs_adc_batt/vol 3 fs_dac_vol 3 cs_dac_vol 3 temp_cs 3 temp 15 0.978v - 0.652v 2.9v - 1.9v r62 not populated 1% r18 6....

  • Page 131

    8-55 ip_b3 ip_b5 eb_d7 ip_b6 ip_b4 ip_b0 ip_b7 ip_b1 ip_b2 eb_d1 eb_d4 eb_d9 eb_d10 gnd gnd gnd sw_vd3_3 sw_vd3_3 sw_vd3_3 gnd sw_vd3_3 gnd sw_vd3_3 sw_vd3_3 br 3 tea 3 ip_b2 3 modck2 3 dsck 3,8,11,16 ip_b5 3 irq4 3,8 ip_b6 3 irq6 3 ip_b0 3,8,11,16 nkr/nretry 3 uib_irq 3,7 rstconf 3 eb_wait 3,15 upw...

  • Page 132

    8-56 gnd sw_vd3_3 sw_vd5_0 sw_vd3_3 gnd gnd sw_vd3_3 gnd sw_vd3_3 gnd gnd sw_vd3_3 sw_vd3_3 gnd sw_vd5_0 gnd sw_vd3_3 gnd gnd aux_3 11 tx_led chnl_0 11 scl 3,8,15 rx_led 8 tog_0 11 dtmfcol_2 12 navrow_1 12 chnl_2 11 navrow_0 12 dtmfcol_0 12 emer 11 dtmfcol_1 12 uib_irq 3,6 chnl_1 11 backlt_0 15 navc...

  • Page 133

    8-57 sw_vd3_3 sw_vd3_3 sw_vd3_3 gnd gnd gnd sw_vd3_3 gnd sw_vd3_3 gnd gnd sw_vd3_3 ip_b1 3,6,11,16 tdo_to_tdi 18 opt_sel1 3,11 clsn 3 tms 16,18 udc_txd 3 tck 16,18 frz 3,16 nhreset 3 ,4,6,11,13,14,15,16 udc_cts 3 tdi 16 nsreset 3,11,14,16 nhreset 3,4,6,11,13,14,15,16 dsdi 3,6,11,16 tx_led 7 rx_led 7...

  • Page 134

    8-58 gnd gnd sw_va5_0 gnd sw_va5_0 sw_va5_0 sw_va5_0 va_ref2_5 sw_va5_0 sw_va5_0 gnd gnd gnd va_ref2_5 gnd va_ref2_5 gnd gnd sw_va5_0 gnd gnd gnd audio_out_p 15 extspkr_p 11 tone_sig 3 mute_a 3 extspkr_m 11 vol_lvl 5 audio_out_m 15 nseop 7 mute_b 3 do not place r268 + - u17c opa4340 12 11 10 r94 10k...

  • Page 135

    8-59 gnd gnd sw_va5_0 sw_va5_0 gnd sw_va5_0 gnd va_ref2_5 va_ref2_5 gnd gnd sw_va5_0 va_ref2_5 gnd va_ref2_5 va_ref2_5 src_sel 8 audio_in_m 15 audio_in_p 15 ext_mic 11 r119 100k c96 0.01uf r120 49.9k - + + - u19a opa4340 13 3 2 1 4 r115 49.9k r95 100k c99 0.1uf r118 100k 1% r96 100k r80 100k r110 10...

  • Page 136

    8-60 3 _ 3 d v _ w s d n g d n g 3 _ 3 d v _ w s d n g t t a b _ w s d n g 3 _ 3 d v _ w s d n g d n g 3 _ 3 d v _ w s d n g d n g d n g d n g d n g d n g d n g 3 _ 3 d v _ w s 0 _ 5 d v _ w s 3 _ 3 d v _ w s 3 _ 3 d v _ w s d n g d n g 3 _ 3 d v _ w s d n g d n g 2 d a o l y e k 3 3 _ l n h c 7 t t...

  • Page 137

    8-61 gnd sw_vd5_0 sw_vd5_0 gnd navcol_0 7 navrow_1 7 dtmfrow_1 7 dtmfrow_2 7 dtmfcol_0 7 dtmfrow_0 7 navrow_2 7 navrow_0 7 dtmfcol_1 7 dtmfrow_3 7 dtmfcol_2 7 navcol_1 7 s6 f2 1 2 3 r157 1k r150 470 r164 470 s9 3 1 2 3 s13 7 1 2 3 r141 1k s17 0 1 2 3 r146 470 s3 left 1 2 3 r158 1k r154 1k r151 470 r...

  • Page 138

    8-62 gnd sw_vd3_3 gnd sw_vd3_3 gnd gnd sw_vd3_3 spiclk_l 18 mosi 3,5,15 nhreset 3,4,6,8,11,14,15,16 lcd_1 3 lcd_2 3 lcd_3 3 c105 1uf q12 mmbt3904tt1 j4 fpz-18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 c103 1uf r58 100k r252 100k c110 2.2uf q13 mmbt3904tt1 c106 1uf c112 0.01uf c109 2.2uf r57...

  • Page 139

    8-63 sw_vd3_3 gnd sw_vd5_0 gnd sw_vd5_0 gnd sw_vd3_3 sw_vd3_3 gnd gnd nhreset 3,4,6,8,11,13,15,16 nsreset 3,8,11,16 on_off_ind 3,6 on_off_sw 11,15 poreset 3 pwrgood 4 r108 10k cr33 baw56lt1 c156 .001uf r172 100k r170 4.7k r173 100k c114 0.01uf u26 lt1727/a rst 6 comp3 8 vcc3 1 vcc5/25 2 compa 5 vcca...

  • Page 140

    8-64 eb_a29 eb_a30 bb_d6 bb_d7 bb_d5 bb_d4 bb_d1 bb_d3 bb_d0 bb_d2 gnd sw_vd5_0 gnd gnd gnd sw_vd5_0 sw_va5_0 sw_vd5_0 sw_batt unsw_vd3_3 sw_vd3_3 gnd eb_wait 3,6 backlt_0 7 mosi 3,5,13 backlt_1 7 rf_spi_ena 3 on_off_sw 11,14 eb_a[9:30] 4 nhreset 3,4,6,8,11,13,14,16 nt/r 3 bb_d[0:7] 18 synth_lock 3 ...

  • Page 141

    8-65 gnd sw_vd3_3 tdi 8 tck 8,18 tms 8,18 tdo 18 trm_txd 3 trm_rxd 3 dsdi 3,6,8,11 dsck 3,6,8,11 dsdo 3,8,11 frz 3,8 ip_b0 3,6,8,11 ip_b1 3,6,8,11 nhreset 3,4,6,8,11,13,14,15 nsreset 3,8,11,14 ppc_tms 3 tp66-8 3,6,8,11 tp67-10 3,8,11 tp68-4 3,6,8,11 tp70-7 3,4,6,8,11,13,14,15 tp71-2 3,8,11,14 tp72-1...

  • Page 142

    8-66 bb_d5 bb_d0 bb_d4 bb_d3 bb_d7 bb_d2 bb_d6 bb_d1 eb_d0 eb_d3 eb_d4 eb_d6 eb_d7 eb_d8 eb_d9 eb_d10 eb_d11 eb_d12 eb_d13 eb_d14 eb_d15 eb_d1 eb_d2 eb_d5 gnd sw_vd1_8 sw_vd3_3 sw_vd3_3 sw_vd3_3 sw_vd3_3 gnd sw_vd3_3 gnd gnd sw_vd3_3 sw_vd1_8 gnd gnd tck 8,16 tms 8,16 tdo 16 tdo_to_tdi 8 eb_noe 3,4 ...

  • Page 143

    8-67 5500-420 user interface board ver c top view version c board (see section 1.13).

  • Page 144

    8-68 5500-420 user interface board ver c bottom view.

  • Page 145

    8-69 j5 con50_oe/a 1 3 5 7 9 2 4 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 eb_d4 gpio_1 3 eb_d6 eb_d2 eb_a29 eb_d0 eb_a31 gpio_3 eb_d1 eb_d5 gpio_1 1 eb_cs5 eb_d7 eb_a30 gpio_1 0 eb_we0 eb_d3 unsw_vd3_3 in sw_batt in s...

  • Page 146

    8-70 r64 10k r238 2k r61 10k u12a xcr3256xl-280bga/a i/o1 e18 i/o2 e19 i/o3 f15 i/o4 f17 i/o5 f18 i/o6 f19 i/o7 g16 i/o8 g17 i/o9 g19 i/o10 h16 i/o11 b19 i/o12 b18 i/o13 b17 i/o14 a18 i/o15 a17 i/o16 c16 i/o17 a16 i/o18 e15 i/o19 d15 i/o20 a15 i/o21 h17 i/o22 h18 i/o23 h19 i/o24 j16 i/o25 j17 i/o26 ...

  • Page 147

    8-71 5100-410 user interface board ver a top view version w/o encryption module version a board (see section 1.13).

  • Page 148

    8-72 5100-410 user interface board ver a bottom view version w/o encryption module.

  • Page 149

    8-73 j5 con50_oe/a 1 3 5 7 9 2 4 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 eb_d4 g pio_13 eb_d6 eb_d2 eb_a29 eb_d0 eb_a31 gpio_3 eb_d1 eb_d5 g pio_11 eb_cs5 eb_d7 eb_a30 g pio_10 eb_we0 eb_d3 unsw_vd3_3 in sw_batt in s...

  • Page 150

    8-74 r64 10k r238 2k r61 10k u12a xcr3256xl-280bga/a i/o1 e18 i/o2 e19 i/o3 f15 i/o4 f17 i/o5 f18 i/o6 f19 i/o7 g16 i/o8 g17 i/o9 g19 i/o10 h16 i/o11 b19 i/o12 b18 i/o13 b17 i/o14 a18 i/o15 a17 i/o16 c16 i/o17 a16 i/o18 e15 i/o19 d15 i/o20 a15 i/o21 h17 i/o22 h18 i/o23 h19 i/o24 j16 i/o25 j17 i/o26 ...

  • Page 151

    8-75 5100-450 user interface board ver b top view version with efj sem version b board (see section 1.13).

  • Page 152

    8-76 5100-450 user interface board ver b bottom view version with efj sem.

  • Page 153

    8-77 j5 con50_oe/a 1 3 5 7 9 2 4 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 eb_d4 g pio_13 eb_d6 eb_d2 eb_a29 eb_d0 eb_a31 gpio_3 eb_d1 eb_d5 g pio_11 eb_cs5 eb_d7 eb_a30 g pio_10 eb_we0 eb_d3 unsw_vd3_3 in sw_batt in s...

  • Page 154

    8-78 r64 10k r238 2k r61 10k u12a xcr3256xl-280bga/a i/o1 e18 i/o2 e19 i/o3 f15 i/o4 f17 i/o5 f18 i/o6 f19 i/o7 g16 i/o8 g17 i/o9 g19 i/o10 h16 i/o11 b19 i/o12 b18 i/o13 b17 i/o14 a18 i/o15 a17 i/o16 c16 i/o17 a16 i/o18 e15 i/o19 d15 i/o20 a15 i/o21 h17 i/o22 h18 i/o23 h19 i/o24 j16 i/o25 j17 i/o26 ...

  • Page 155

    8-79 5100-460 user interface board ver b top view version with motorola ucm version b board (see section 1.13).

  • Page 156

    8-80 5100-460 user interface board ver b bottom view version with motorola ucm.

  • Page 157

    8-81 2 3 5 6 8 9 7 13 8 12 10 db9 to computer serial port udc to transceiver accessory jack red orn wht brn blk tx data/usb dp gnd rx data/usb dm 232_en dsr cts 1 5 9 6 1 2 12 13 udc pin numbering db9 f pin numbering 5100 test cable part no. 023-5100-940 2 3 5 9 7 13 8 6 db9 to computer serial port ...

  • Page 158

    9-1 obsolete version a100 logic board j1 j2 j5 eb_a29 eb_noe eb_we0 eb_r/nw eb_wait nlock_n dsp_hint sw_vd5_0 sw_vd3_3 gnd a215 rf board d out* d out gnd rf input/ output sb1 bat status reset da ce odc spi data spi clk ref osc en gnd gnd gnd lock detect synth ce mod in unsw b+ sw b+ unsw b+ 2 1 4 13...

  • Page 159

    9-2 obsolete version omit omit 330pf c310 c6 10pf 330pf c140 42.9nh c14 1uf 0 l126 l8 r135 l11 21.95nh 1uh l128 59.71nh cr102 .01uf c13 c88 10pf q107 r102 4.7k c109 1uf 4 ifn 6 ifp 8 loin nc 5 nc1 13 1 rfn 15 rfp 11 vcc 10 bbp 12 bdiv 2 gnd 3 gnd1 7 gnd2 9 gnd3 14 gnd4 16 gnd5 u002 mx2072a 6.2pf q11...

  • Page 160

    9-3 obsolete version omit omit omit omit cr201 buss_4 l221 390nh 4.7pf c239 330pf buss_2 c230 r213 270 20k 330pf *r211* c288 330pf cr207 l220 150nh c212 l216 39nh c256 .01uf .01uf j1-8 8 c267 c227 330pf 3 c241 30pf 15pf j1-3 .01uf c235 c254 4.7uf c257 vmult1 8 vmult2 7 vmult3 6 vmult4 14 xtal1 15 xt...

  • Page 161

    9-4 obsolete version ground clip ground clip ground clip ground clip omit s207 shield g2 1 j1-1 1 11pf c610 shield s203 6.8k r406 1000pf c408 39pf c422 j1-4 4 c404 21 0.1uf j1-21 100 r601 .047uf c403 g3 1 shield s201 0.1uf c515 10pf c606 l401 3.9uh 3.3uf c418 3.3uf c405 r411 68 910nh l601 vr402 33k ...

  • Page 162

    9-5 obsolete version c4 c1 1 c13 c14 c15 c31 c82 c83 c84 c85 c98 c103 c105 c106 c116 c1 18 c146 c147 c202 c203 c204 c205 c208 c210 c219 c220 c221 c222 c231 c251 c252 c253 c254 c255 c258 c259 c260 c271 c274 c277 c287 c301 c303 c315 c409 c412 c414 c416 c419 c420 c422 c426 c428 c430 c431 c432 c433 c434...

  • Page 163

    9-6 obsolete version 1 48 24 25 7 42 18 31 u3 74lvth16245/a t/r1 oe1 t/r2 oe2 r49 220k r5 100 u7 xcr3032xl-48bga/a i/o0 a2 vdd2 c7 i/o1 a1 i/o2 c4 i/o3 c2 i/o4 c1 i/o5 d3 vdd4 g4 i/o6 d1 i/o7 e1 i/o8 f1 i/o9 g1 vdd1 b3 i/o10 e4 i/o11 f2 i/o12 g2 i/o13 f3 i/o14 c5 i/o15 a6 gnd1 a5 i/o16 b6 i/o17 d4 i...

  • Page 164

    9-7 obsolete version c65 2.2uf c63 0.1uf u11 reg113ea/a gnd3 7 gnd1 5 en 1 gnd4 8 gnd2 6 vin 2 nr 4 vout 3 c64 0.01uf cr2 bzx84c3v6lt1 c67 10uf source sw_vd5_0 source sw_vd3_3 gnd sw_bat r75 100k u13 lp2982-sot23-5/a vin 1 bypass 4 gnd 2 on/off 3 vout 5 c74 150uf + c69 2.2uf c73 150uf + r74 10 c75 1...

  • Page 165

    9-8 obsolete version 5100-110 logic board ver a top view 5100-110 logic board ver a bottom view version a board (see section 1.13) revision 5 board.

  • Page 166

    9-9 obsolete version r49 220k r5 100 u7 xcr3032xl-48bga/a i/o0 a2 vdd2 c7 i/o1 a1 i/o2 c4 i/o3 c2 i/o4 c1 i/o5 d3 vdd4 g4 i/o6 d1 i/o7 e1 i/o8 f1 i/o9 g1 vdd1 b3 i/o10 e4 i/o11 f2 i/o12 g2 i/o13 f3 i/o14 c5 i/o15 a6 gnd1 a5 i/o16 b6 i/o17 d4 i/o18 c6 i/o19 d6 i/o20 d7 i/o21 e7 gnd2 e3 i/o22 f7 i/o23...

  • Page 167

    9-10 obsolete version c65 2.2uf c63 0.1uf u11 reg113ea/a gnd3 7 gnd1 5 en 1 gnd4 8 gnd2 6 vin 2 nr 4 vout 3 c64 0.01uf source sw_vd5_0 gnd sw_bat c15 0.1uf c29 5.6pf u2 adsic d8 21 d9 22 d10 23 d11 26 d12 27 d13 28 d14 29 d15 30 d16 31 d17 33 d18 34 d19 35 d20 37 d21 38 d22 39 d23 41 oscw 16 extl 95...

  • Page 168

    9-11 obsolete version 5100-160 logic board ver b top view 5100-160 logic board ver b bottom view version b board (see section 1.13) revision 2 board, version with motorola ucm.

  • Page 169

    9-12 obsolete version j5 con50_oe/a 1 3 5 7 9 2 4 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 eb_d4 gp io _1 3 eb_d6 eb_d2 eb_a29 eb_d0 eb_a31 gp io _3 eb_d1 eb_d5 gp io _1 1 eb_cs5 eb_d7 eb_a30 gp io _1 0 eb_we0 eb_d3 u...

  • Page 170

    9-13 obsolete version r64 10k r238 2k r61 220k u12a xcr3256xl-280bga/a i/o1 e18 i/o2 e19 i/o3 f15 i/o4 f17 i/o5 f18 i/o6 f19 i/o7 g16 i/o8 g17 i/o9 g19 i/o10 h16 i/o11 b19 i/o12 b18 i/o13 b17 i/o14 a18 i/o15 a17 i/o16 c16 i/o17 a16 i/o18 e15 i/o19 d15 i/o20 a15 i/o21 h17 i/o22 h18 i/o23 h19 i/o24 j1...

  • Page 171

    9-14 obsolete version 5100-410 user interface board ver a top view version a board (see section 1.13) revision 6 board.

  • Page 172

    9-15 obsolete version 5100-410 user interface board ver a bottom view revision 6 board.

  • Page 173

    Part number 001-5100-0017cd 12-04hph printed in u.S.A..