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E.H. Wachs 06-150-510-MAN User Manual

Manual is about: Autoclamp/Autofeed Guillotine Super D Pipe Saw

Summary of 06-150-510-MAN

  • Page 1

    Autoclamp/autofeed guillotine super d pipe saw user’s manual copyright © 2007 e.H. Wachs company. All rights reserved. This manual may not be reproduced in whole or in part without the written consent of e.H. Wachs company. E.H. Wachs company 600 knightsbridge parkway lincolnshire, il 60069 www.Wach...

  • Page 2

    Guillotine super d pipe saw user’s manual part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 3

    Contents: e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 iii table of contents chapter 1: about this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 purpose of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 4

    Guillotine super d pipe saw user’s manual iv part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company chapter 10: ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 ordering replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 5: Chapter 1

    Chapter 1, about this manual e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 1 chapter 1 about this manual p urpose of t his m anual this manual explains how to operate and maintain the guil- lotine super d pipe saw. It includes instructions for set-up, operation, and maintenance, with speci...

  • Page 6

    Guillotine super d pipe saw user’s manual 2 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company you will also want to refer to chapter 8, parts lists and drawings. H ow to u se t he m anual throughout this manual, refer to this column for warnings, cautions, and notices with supplementary inform...

  • Page 7

    Chapter 1, about this manual: manual updates and revision tracking e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 3 m anual u pdates and r evision t racking current versions of e.H. Wachs company manuals are also available in pdf for- mat. You can request an electronic copy of this manual b...

  • Page 8

    Guillotine super d pipe saw user’s manual 4 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 9: Chapter 2

    Chapter 2, safety e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 5 chapter 2 safety the e.H. Wachs company takes great pride in designing and manufacturing safe, high-quality products. We make user safety a high priority in the design of all our products. Read this chapter carefully before ...

  • Page 10

    Guillotine super d pipe saw user’s manual 6 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company always turn machine off before doing any adjustments or service. • secure loose clothing and jewelry. Secure or remove loose-fitting clothing and jewelry, and securely bind long hair, to prevent them ...

  • Page 11

    Chapter 2, safety: safety labels e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 7 regulations, 29 code of federal regulations, section 1910.95, occupational noise exposure and ansi s12.6 hearing protectors. S afety l abels there are two safety labels on the super d guillotine saw. These are...

  • Page 12

    Guillotine super d pipe saw user’s manual 8 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company m achine s afety to avoid damaging the guillotine super d, follow these usage guidelines. • do not exceed 1800 psi hydraulic pressure. • lubricate the machine according to the recommenda- tions in cha...

  • Page 13: Chapter 3

    Chapter 3, introduction to the saw e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 9 chapter 3 introduction to the super d pipe saw read this chapter carefully to become familiar with the components of the guillotine super d pipe saw. U sage and a pplications the guillotine super d pipe saw ...

  • Page 14

    Guillotine super d pipe saw user’s manual 10 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company hydraulic connector bulkhead. Refer to them during set-up instructions for identifying the parts of the machine. The topside control unit (tcu), which is used for control of the super d saw, is shown...

  • Page 15

    Chapter 3, introduction to the saw: mechanical overview e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 11 figure 3-2. The super d drive components are illus- trated. Figure 3-3. The photo shows the hydraulic connector bulkhead. Feed drive motor manual feed adapter cutting drive motor clampi...

  • Page 16

    Guillotine super d pipe saw user’s manual 12 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company figure 3-4. The photo shows the topside control unit. M achine s pecifications the following specifications are for the guillotine super d with autofeed and autoclamping accessories installed. Capaci...

  • Page 17

    Chapter 3, introduction to the saw: operating envelope e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 13 lubrication: grease fittings at all wear points; auto- clamp rail finish: paint blades: general purpose and heavy duty feed rate: variable up to 1” per minute noise level: 72 dba (contin...

  • Page 18

    Guillotine super d pipe saw user’s manual 14 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 19: Chapter 4

    Chapter 4, assembly, disassembly, and storage e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 15 chapter 4 assembly, disassembly, and storage the guillotine super d pipe saw is factory assembled and ready for set-up. The machine is skidded and crated for shipping and storage. E nvironmental ...

  • Page 20

    Guillotine super d pipe saw user’s manual 16 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company s hipping the guillotine super d pipe saw is shipped on a skid. To ship the machine, skid it and strap it securely as you would any industrial machinery..

  • Page 21: Chapter 5

    Chapter 5, operating instructions e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 17 chapter 5 operating instructions the guillotine pipe saw can be installed on a pipe in any orientation—horizontal, vertical, or at an angle. Once the saw is clamped into place, you will release tension on th...

  • Page 22

    Guillotine super d pipe saw user’s manual 18 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company positioning the saw 1. Attach a lift to the lift hooks at the top of the frame. If you will be setting up the saw vertically (cutting a hor- izontal pipe), you can lift it into place using just the t...

  • Page 23

    Chapter 5, operating instructions: machine set-up e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 19 warning: the saw may slide or shift abruptly when it is lifted. Proceed slowly and reposi- tion the lift if necessary to keep it over the saw’s center of gravity. 3. Lift the saw carefully, p...

  • Page 24

    Guillotine super d pipe saw user’s manual 20 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company figure 5-5. Hpu hose fittings on the back of the con- trol unit. 3. Connect the cutting drive hose set from the machine or from the hose reel to the cutting drive fittings on the back of the tcu. The...

  • Page 25

    Chapter 5, operating instructions: machine set-up e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 21 figure 5-7. Connect the clamping drive hoses to the tcu (for machines with hydraulic clamping mecha- nism). 5. Connect the feed drive hose set from the machine or from the hose reel to the fe...

  • Page 26

    Guillotine super d pipe saw user’s manual 22 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company figure 5-9. Connect the clamping drive hoses to the saw as shown. Clamping the saw to the workpiece 1. Position the saw at the cutting location on the pipe, with the saddle against the pipe surface. ...

  • Page 27

    Chapter 5, operating instructions: machine set-up e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 23 figure 5-10. Before clamping, make sure that both clamping levers and the cutting lever are in the up position, and that the clamping direction lever is in the engage position. 5. Open both c...

  • Page 28

    Guillotine super d pipe saw user’s manual 24 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company 6. Close both clamping drive levers (up position) at the same time. The valves will hold pressure on the clamping drive to keep the saw clamped on the pipe. Figure 5-12. When the clamping drive is fu...

  • Page 29

    Chapter 5, operating instructions: operation e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 25 figure 5-13. Set the cutting drive speed lever to 0 before starting the saw. 2. Open the cutting drive lever (down position). Figure 5-14. Push the cutting drive lever down to open it. 3. Move the...

  • Page 30

    Guillotine super d pipe saw user’s manual 26 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company 4. Set the feed direction lever to the forward posi- tion, as shown in figure 5-16. 5. Open the feed drive lever by pushing it down. 6. Adjust the feed speed lever until the feed motion starts. Set t...

  • Page 31

    Chapter 5, operating instructions: operation e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 27 figure 5-17. Set the cutting speed lever to the desired cutting speed. 8. Allow the saw to operate at a slow feed rate until the blade has parted through the near wall of the pipe. Figure 5-18. Cu...

  • Page 32

    Guillotine super d pipe saw user’s manual 28 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company 11. When the cut is complete, move the feed speed lever back to 0 to stop the feed motion. Figure 5-19. Stop the feed motion by setting the feed speed lever back to 0. 12. Move the feed drive lever b...

  • Page 33

    Chapter 5, operating instructions: removing the saw e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 29 figure 5-21. When the cut is complete, set the cutting speed lever back to 0. Then return the cutting drive lever to the off (up) position. 14. To reverse the feed and move the saw bow back...

  • Page 34

    Guillotine super d pipe saw user’s manual 30 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company figure 5-22. Set the clamping direction lever to the retract position. 3. Open both clamping drive levers (down position) at the same time to retract the autoclamp drive. When the clamp pressure equa...

  • Page 35

    Chapter 5, operating instructions: removing the saw e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 31 figure 5-24. When the clamping drive is fully retracted (clamping pressure equals system pressure), return both clamping levers to the up position. 5. Set the clamping direction lever back ...

  • Page 36

    Guillotine super d pipe saw user’s manual 32 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 37: Chapter 6

    Chapter 6, routine maintenance e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 33 chapter 6 routine maintenance l ubrication 1. Grease all fittings on the guillotine frame every day before using the saw. There are 7 grease fittings on the machine, as shown in the following figures. Use a hig...

  • Page 38

    Guillotine super d pipe saw user’s manual 34 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company figure 6-3. Grease the two fittings on the feed drive motor and gear. Figure 6-4. Grease the two fittings on the cutting gear housing. 2. Grease the clamp drive rail every day of use..

  • Page 39

    Chapter 6, routine maintenance: blade replacement e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 35 figure 6-5. Apply grease to the top and bottom of the clamp drive rail. B lade r eplacement check the sharpness of the blade after each cutting opera- tion. Replace blades using the following...

  • Page 40

    Guillotine super d pipe saw user’s manual 36 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 41: Chapter 7

    Chapter 7, service and repair e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 37 chapter 7 service and repair the guillotine super d saw is a durable system with little required maintenance. There are no user-serviceable components on the machine (except for replacement of the blade). Contac...

  • Page 42

    Guillotine super d pipe saw user’s manual 38 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 43: Chapter 8

    Chapter 8, parts lists and drawings e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 39 chapter 8 parts lists and drawings refer to the parts lists and associated drawing in this chap- ter for ordering and maintenance. There are separate part listings for guillotine super d auto- clamp machin...

  • Page 44

    Guillotine super d pipe saw user’s manual 40 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 45

    Chapter 8, parts lists and drawings: drawings e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 41.

  • Page 46

    Guillotine super d pipe saw user’s manual 42 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 47

    Chapter 8, parts lists and drawings: drawings e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 43.

  • Page 48

    Guillotine super d pipe saw user’s manual 44 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 49

    Chapter 8, parts lists and drawings: drawings e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 45.

  • Page 50

    Guillotine super d pipe saw user’s manual 46 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 51

    Chapter 8, parts lists and drawings: parts list e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 47 p arts l ist p06-052-510 autoclamping model super d quantity part no. Description 1 p06-052-001 saddle 1 p06-052-002 rail 1 p06-052-003 slide 1 p06-052-004 roller 1 p06-052-009 tower 1 ref. P06...

  • Page 52

    Guillotine super d pipe saw user’s manual 48 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company 1 25-028-00 cam follower 1 04-101-00 adapter machine drive 1 25-030-00 gear 1 04-032-00 gear shaft 1 25-034-00 pinion 4 90-500-00 grease fitting 1 25-036-00 bearing 1 25-037-00 bearing 1 25-038-00 be...

  • Page 53

    Chapter 8, parts lists and drawings: parts list e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 49 2 shcs, 3/4-16 x 2-1/2" lng 2 nut, hex jam 3/4-16 2 hhcs, 1/2-13 x 2-1/2" lng. 2 pin, dowel 3/8" dia x 1-1/2" lng. 1 sss, 5/16-18 x 3/4" lng (316 stainless steel) 1 nut, jam 5/16-18 (316 stainl...

  • Page 54

    Guillotine super d pipe saw user’s manual 50 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company p06-052-511 model super d hydraulic autofeed quantity part no. Description 1 p06-052-150 housing, feed box output 1 p06-052-155 coupling matex motor 1 p06-052-158 coupler, drive 1 p06-052-159 housing...

  • Page 55

    Chapter 8, parts lists and drawings: parts list e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 51 p06-052-513 model super d lifting frame (autoclamping frame only) 1 p06-052-012 weldment, lifting frame 1 ref. P06-052-319 tube, lift frame bottom 2 ref. P06-052-323 plate, lift frame bottom mo...

  • Page 56

    Guillotine super d pipe saw user’s manual 52 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 57: Chapter 9

    Chapter 9, accessories e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 53 chapter 9 accessories the super d guillotine can be supplied with the following accessories: • autofeed drive • lifting frame • hydraulic connector bulkhead for topside control . You should keep a supply of spare blade...

  • Page 58

    Guillotine super d pipe saw user’s manual 54 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company.

  • Page 59: Chapter 10

    Chapter 10, ordering information e.H. Wachs company part no. 06-150-510-man, rev. 0-0607 55 chapter 10 ordering information to place an order, request service, or get more detailed information on any e.H. Wachs company products, call us at one of the following numbers: u.S. 800-323-8185 internationa...

  • Page 60

    Guillotine super d pipe saw user’s manual 56 part no. 06-150-510-man, rev. 0-0607 e.H. Wachs company before we perform any repair, we will estimate the work and inform you of the cost and the time required to com- plete it. W arranty i nformation enclosed with the manual is a warranty card. Please f...