E-MOTO VeloCity 2.0 Assembly Manual

Manual is about: Electric bicycle

Summary of VeloCity 2.0

  • Page 1

    Electric bicycle assembly guide www.Emotoev.Com velocity 2.0 and 2.5 with headlights.

  • Page 2: Tool List

    Getting started... Set out the carton paying attention to the “this side up” markings on the box. Next, open both the inner and outer cartons. With the box open you should remove the seat and any other loose accessories laying on top of the bike. With the loose parts removed, lift the bike out of th...

  • Page 3

    Remove the protective plastic cap from the end of the handle bar assembly, and insert the two pieces at the end of the stem into the headset bearing as shown above. There is a maximum installed height etched into the stem- pick a height within the allowed range and tighten the jam nut using your m6 ...

  • Page 4

    Installing the fender remove the bolt and lock nut from the horseshoe bracket on the front forks using 2 m10 wrenches. Find and remove the packing from both the front fender and headlight assembly. Mount the headlight on the removed bolt so that it rests on the front side of the bracket, then mount ...

  • Page 5

    Installing the fender next, using a #2 screwdriver, loosen the screws in the black plastic mounts for the fender stays. With the screws loosened, push the bare metal ends of the stays into the mounts, then retighten the screws. The mounts should be parallel, and as close to the end of the fender as ...

  • Page 6

    Using a m10 wrench, remove the bolt from the rear of each fork leg. Use each bolt to affix the two fender stays, as shown in the photo below, and tighten. Installing the fender.

  • Page 7

    Installing the front wheel remove the acorn nut on the front wheel axle. Slide the axle into the slots on the fork legs, reinstall the acorn nuts, and tighten with a m15 wrench..

  • Page 8

    Installing the front wheel on the right side of the front wheel is the wiring interface for the gyro front hub. Rotate the connector until it is in line with the fork leg, then attach the wiring harness. The wiring should be tight to the fork leg. If not, add supplemental wire ties to secure the wir...

  • Page 9

    Adjusting the brake loosen the m5 hex nut on the right side of the brake, then using your free hand, pinch both brake arms together until there is approximately 2-3mm of gap between the pad and the rim. Tighten the nut into this position, verify the gaps, then squeeze the brake handle and check the ...

  • Page 10

    Once good brake feel has been adjusted, use your #1 screwdriver to adjust the small black screw shown above. This will allow you to adjust one pad inde- pendent of the other to set a balanced gap on both sides and to prevent brake squeal. Once there is a 2-3mm balanced gap, check the feel of the bra...

  • Page 11

    Wiring the headlight rotate the headlight forward and install the wires for the headlight onto the two terminals under the light. Rotate the wheel in the direction of travel to verify the operation of the light. If the light does not work, switch the connection of the two wires..

  • Page 12

    Installing the pedals rotate the headlight to its normal orientation, and secure any loose lengths of wire. Next, look at the threaded ends of each pedal. The end will be stamped with either a ‘l’ for left or a ‘r’ for right. Thread the pedals on to the correct arm, and tighten with a m15 wrench. No...

  • Page 13

    Final steps inflate both the front and rear tires to 45psi. All e-moto electric bicycles have self sealing tubes, so use caution to clean any residue from the self-sealing com- pound from around the valve stem. Finally, install the rubber plugs and caps on the front and rear axles, as well as the du...

  • Page 14: Bicycle...

    Final steps before you ride your new e-moto electric bicycle... It is imperative for the long life of your new e-moto bike battery that it be charged before it is ever ridden. The first charge after your bike is unpacked may take as long as 8-hours, while subse- quent charges will take approximately...

  • Page 15

    If you have any questions about this guide or your e-moto electric bike, contact e-moto immediately. E-moto electric vehicles 22165 68th avenue south kent, washington, 98032 toll free: 888-443-6686 info@emotoev.Com copyright 2009, e-moto llc. V2.0 11-2009 specifications subject to change without not...