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  4. EXV2
  5. Owner's Manual

E-ride Industries EXV2 Owner's Manual

Summary of EXV2

  • Page 1

    Owner manual.

  • Page 2: Vehicle Registration

    Vehicle registration register your e-ride vehicle on-line at www.E-ride.Com . Click on warranty vehicle registration, fill out the form and click on the submit button. If you have no access to the internet please contact the e-ride industries customer assistance center at 800-950-4351 to register. B...

  • Page 3: Table of Contents

    Table of contents heading page introduction 2 general specifications 5 lighting 11 driver controls 16 vehicle operation 38 maintenance 57 transporting the vehicle 74 customer assistance information 75 warranty information 77 e-ride industries page 1.

  • Page 4: Section 1:  Introduction

    Section 1: introduction 1.1 a note to the customer thank you for purchasing your zero emission, battery powered neighborhood electric vehicle (nev) from e-ride industries. Customer satisfaction and safety are the primary concerns of e-ride industries. For this reason, it is recommended that you take...

  • Page 5

    1.2 about the manual this owner manual is designed to familiarize you with the safe and proper use of your new e-ride vehicle. It will help you learn about the features, controls, and operation of your new electric vehicle. I will also give you important information about maintenance and the associa...

  • Page 6

    1.3 vehicle identification for both two and four passenger models, the vehicle identification number (vin) is found on the vin/certification label. This label is located on the base of the driver’s seat facing the door. The vin contains information such as the model year, type, gvwr, tire pressure, ...

  • Page 7

    Section 2: general specifications specifications for: 2.1 e-ride industries flatbed utility vehicle (exv2) curb weight 1,750 pounds gvwr 3,000 pounds length 168 inches width 60 inches height 70 inches flatbed bed size 72 inches x 58 inches drive system voltage 72 volt batteries 8 volt lead acid – qu...

  • Page 8

    Drive axle gear reduced direct drive motor 72 volt dc separately excited (optional 72 volt ac) top speed 25 miles per hour tires 14” street rated brakes hydraulic front disc and rear drum steering rack & pinion chassis riveted aluminum bumpers steel front and rear suspension independent front suspen...

  • Page 9

    Speed controller 72 volt with regenerative braking (optional 72 volt ac) charger 72 volt lester dc charger charge time 8-12 hours depending on discharge charging energy requirements 220 volt ac for best charge and 110 volt ac for emergency use only lights headlights w/bright, taillights, turn signal...

  • Page 10

    Curb weight 1,860 pounds gvwr 3,000 pounds length 160 inches width 60 inches height 70 inches flatbed bed size 28 inches x 55 inches drive system voltage 72 volt batteries 8 volt lead acid - quantity 9 drive axle gear reduced direct drive motor 72 volt dc separately excited e-ride industries page 8.

  • Page 11

    (optional 72 volt ac) top speed 25 miles per hour tires 14” street rated brakes hydraulic front disc and rear drum steering rack & pinion chassis riveted aluminum bumpers steel front and rear suspension independent front suspension, leaf spring solid axle in rear speed controller 72 volt with regene...

  • Page 12

    Charging energy requirements 220 volt ac for best charge and 110 volt ac for emergency use only lights headlights w/bright, taillights, turn signals, hazard lights and brake lights e-ride industries page 10

  • Page 13: Section 3:  Lighting

    Section 3: lighting 3.1 locations 3.1.1 headlights the headlights are found in the front of the vehicle mounted into the front of the hood. There are four total headlights that utilize a clear lens. The dim setting lights are the center two and the outer two lights are the bright setting lights. The...

  • Page 14

    3.1.2 front parking lights/ turn signals these lights operate as both the front turn signals and the parking lights. They are located in the front of the vehicle mounted into the front of the hood. They are the rectangular amber colored lights located just below the headlights on either side of the ...

  • Page 15

    3.2 headlight bulb replacement 1. Make sure the lights switch and key switch have been turned off. 2. Remove cover from the light by taking off the four nuts. 3. Remove the wire connector from the headlight. 4. Turn the bulb counter-clockwise and pull it straight out to remove it from the housing. 5...

  • Page 16

    3.3 taillight bulb replacement 1. Make sure the lights switch and key switch have been turned off. 2. Turn the socket counter-clockwise to release it from the housing. 3. Pull the bulb straight out to remove it from the socket. 4. To put back together, go through steps 2 and 3 in reverse order. E-ri...

  • Page 17

    3.4 flasher replacement 1. Make sure the lights switch and key switch have been turned off. 2. Remove the console and dash assemblies. The flasher is located on the firewall to the left of the wiper motor. 3. Pull the flasher straight out to remove its plug housing and replace. 4. To put back togeth...

  • Page 18: Section 4:  Driver Controls

    Section 4: driver controls 4.1 instrumentation 4.1.1 speedometer this speedometer shows miles per hour around the outer edge of the gauge and kilometers per hour around the center. There is also a digital display screen at the bottom which shows the total miles on the vehicle. An internal light illu...

  • Page 19

    4.1.2 dash display the vehicle is equipped with a sevcon speed controller that utilizes a digital display which is mounted near the center of the dash. The display screen has three display areas. A. The top left display (under the battery picture) is the battery life gauge. There are a total of ten ...

  • Page 20

    C. The far right area of the display is the section that shows certain system faults and errors. When there is a problem or a procedure is performed out of sequence, the display will give you a message explaining what is wrong. If you have any questions about a fault display, call e-ride industries ...

  • Page 21

    Faults shown on the display are as follows: fault code issue action to take bdi cutout batteries are below 20% state of charge, vehicle will drive at half speed recharge vehicle over temp speed controller is above normal operating temperature stop vehicle and allow speed controller to cool accel fau...

  • Page 22

    4.1.3 ac dash display (utilized by optional ac drive system only) the optional ac drive system uses a curtis speed controller that utilizes a digital display which is mounted near the center of the dash. This display replaces the one for the dc drive system. The display screen has three display area...

  • Page 23

    C. The center of the display is a digital display that can show a number of different operations such as: action performed item shown on display ignition key is first turned on total miles on speed controller park brake on or direction selector in neutral “park” park brake released and direction sel...

  • Page 24

    4.1.4 battery water level indicator the round pale green light located on the dash to the right of the steering wheel is the battery water level indicator. Its purpose is to remind you to refill the batteries with water when it is needed. When the light is green, battery water level is correct. When...

  • Page 25

    4.1.6 drive ready light the red led light mounted in the dash to the left of the steering wheel is the drive ready light. This light indicates when the vehicle is powered up and the park brake is released and is therefore ready to drive. Just choose a direction and depress the accelerator to drive t...

  • Page 26

    4.2 dash controls 4.2.1 ignition key switch the ignition switch is the silver colored cylinder located on the dash to the left of the steering wheel. Insert the ignition key and turn clockwise to power up the vehicle. 4.2.2 direction selector switch this switch is the red rocker switch located on th...

  • Page 27

    4.2.3 horn this switch is the round black button located to the left of the steering wheel. Push the button in to sound the horn. The horn will sound as long as the button is held and stop when the button is released. 4.2.4 lights switch the lights switch is a black rocker switch located in the thre...

  • Page 28

    4.2.5 bright switch the bright switch is a black rocker switch located in the three-switch block near the center of the dash. The bright switch is the center one in the block. This switch controls the bright headlights. Turn the bright headlights on by pressing on the top of the switch; turn them of...

  • Page 29

    4.2.6 wiper switch the wiper switch is a black rocker switch located in the three-switch block near the center of the dash. The wiper switch is the right one in the block. This switch controls the front windshield wiper. Turn the wiper on by pressing on the top of the switch; turn it off by pressing...

  • Page 30

    4.4 steering column controls 4.4.1 turn signal lever the turn signal lever is the longer of the two on the left side of the steering column. Push the lever up to engage the right turn signal and pull it down to engage the left turn signal. 4.4.2 steering column tilt lever the steering column tilt le...

  • Page 31

    4.4.3 hazard light switch the hazard light switch is the small knob on the right side of the steering column. Push the lever in to turn on the hazard lights; pull it out to shut them off. 4.5 under-dash controls 4.5.1 accelerator pedal the accelerator pedal is the foot pedal on the right. Depress it...

  • Page 32

    4.5.3 parking brake the parking brake is the lever handle located under the dash to the left of the steering column. To engage the parking brake, pull the lever down toward yourself until it locks over-center. To disengage, pull up on the handle and push it forward until it stops. It may be necessar...

  • Page 33

    4.6 driver comfort and visibility 4.6.1 side-view mirrors there are mirrors positioned on both the right and left side of the vehicle mounted on the door post (or the door if the vehicle is so equipped). The side-view mirrors are adjusted manually. Your view should be adjusted so that the vehicle’s ...

  • Page 34

    4.6.2 rearview mirror the rearview mirror is mounted to the top center of the windshield. The rearview mirror is adjusted manually. This mirror is intended to give a view out the back of the vehicle to the driver. The mirror operates in the either day or night settings. The tab at the bottom of the ...

  • Page 35

    4.6.3 seat position lever the driver and passenger seats are on tracks that can be adjusted forward and back. The adjustment lever is located at the front, just below each seat. To move the seat, pull the lever to the side and slide the seat to the position you desire. Releasing the lever will lock ...

  • Page 36

    4.7 operator/ passenger restraint system 4.7.1 restraint operation research has proven that seat belts save lives. Wearing your seat belt properly can reduce the seriousness of injuries in a vehicle accident. Some of the most serious injuries happen when people are thrown from the vehicle. Seat belt...

  • Page 37

    C. To reduce the risk of injury, make sure children sit where they can be properly restrained. D. Two people should never be belted into a single seat belt. People belted together can crush one another in an accident, causing injury. Never use a lap belt for more than one person. It is extremely dan...

  • Page 38

    4.7.2 restraint maintenance periodically check all your belts, buckles, latch plates, retractors and anchorages to ensure they are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from working properly, have it r...

  • Page 39

    4.7.3 child restraints you are required by law to use safety restraints for children in the united states. If small children ride in your vehicle (generally children who are four years old or younger and weigh 40 lbs (18 kg) or less), you must put them in safety seats made especially for children. C...

  • Page 40

    Section 5: vehicle operation this vehicle contains a high voltage electrical system. If this vehicle is not used properly or serviced as stated in this manual, serious injury or death may result. Read this manual prior to charging or servicing this vehicle. E-ride industries page 38.

  • Page 41

    5.1 main disconnect switch the vehicle is equipped with a master disconnect switch that detaches the battery pack power from the rest of the vehicle systems. This switch is located at the front of the vehicle inside the front right wheel well. The switch is equipped with a key on a chain. To power t...

  • Page 42

    5.2 vehicle drive sequence the driving inputs should be done in the following sequence to engage the drive system properly: 1. Turn the key switch on. (make sure the main disconnect switch is on as well) 2. Release the parking brake. 3. Push the directional switch to either forward or reverse. 4. Li...

  • Page 43

    The direction selector switch back into the neutral position and then re-engage it in forward or reverse. When driving the vehicle, be careful not to take corners too fast because the vehicle may flip. E-ride industries page 41.

  • Page 44

    5.3 charging 5.3.1 operating procedure the battery charger is a self-regulating charger with a minimum of moving parts, designed for long, trouble free service. The charger utilizes convection cooling which maximizes the reliability and minimizes any maintenance costs. Charge only flooded, liquid el...

  • Page 45

    Equalized. After the charger has turned off, disconnect the ac supply cord from the outlet, then disconnect the dc output plug from the battery on portable chargers only. This manual contains important safety and operating instructions for your battery charger. Before using a battery charger, read a...

  • Page 46

    Warning: lead acid batteries generate gases which can be explosive. Charge only in well ventilated areas. Do not disconnect charger dc output terminals from battery when charger is on. The resulting arching and burning will damage the connectors and could cause the battery to explode. Keep sparks, f...

  • Page 47

    Operating instructions for off-board charger: 1. Locate charger in an area that is dry and well vented and away from any flammable fluids or objects that cannot be exposed to heat. 2. Connect the dc output plug by grasping the charger plug body and pushing it straight into the vehicle receptacle unt...

  • Page 48

    Operating instructions for on-board charger: 1. Connect the ac supply cord to the correct single phase outlet, located in the front bumper of the vehicle, with one of the proper voltages and frequencies as follows: -115 volts 16 amp 60 hertz -230 volt 13 amp 60 hertz 2. The charger will start after ...

  • Page 49

    If the charger must be stopped, always disconnect the input supply cord from its outlet to terminate the charge. 5.3.2 receiving and installing the charger when the charger is received, portable chargers should be checked for possible in-transit damage. If any damage is found, it should be reported ...

  • Page 50

    5.3.3 ac input and grounding this battery charger must be grounded to reduce the risk of electric shock. This charger is equipped with an electric cord having an equipment-grounding conductor with insulation as an outer surface that is green, with or without yellow stripe(s). If repair or replacemen...

  • Page 51

    5.3.4 extension cord requirements only use an extension cord if it is absolutely necessary. Always use a three- conductor, no. 12 awg heavy duty cord with ground that is properly wired. The extension cord should be in good electrical condition, and kept as short as possible. Make sure the pins on th...

  • Page 52

    5.3.5 charger safety information this manual contains important safety and operating information for your charger. Please read all of the safety information before using the charger. Some important safety information and warnings are given below: a. To reduce the risk of injury, charge only liquid e...

  • Page 53

    C. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electrical shock, or injury to persons. D. Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified service cente...

  • Page 54

    5.4 optimizing battery performance the vehicle is equipped with nine 8 volt batteries. They are located down the center of the vehicle under the battery cover. There are several simple steps that can be taken to achieve maximum battery life and performance. 5.4.1 battery break-in when the batteries ...

  • Page 55

    5.4.2 battery watering make sure to fill battery water promptly when there is an indicated need. The batteries must be refilled with distilled or de-mineralized water to avoid internal damage. Electrolyte levels lower during discharge and rise during charge. Therefore, it is mandatory that water be ...

  • Page 56

    Do not excessively discharge batteries. Excessive discharge can cause polarity reversal of individual cells resulting in complete failure shortly thereafter. The batteries state of charge should not drop below 50% for maximum battery life. Limited use of new batteries will also minimize the chance o...

  • Page 57

    5.4.4 storage do not park the vehicle and leave it for any length of time with discharged batteries. The batteries could discharge to the point where damage could occur and the battery charger will not charge. If you allow the vehicle to sit in conditions of -6 degrees c (20 degrees f) or less with ...

  • Page 58

    5.4.5 cleaning and maintenance keep the top of the batteries clean and dry to insure longer lasting, trouble-free operations. Also, make certain the battery cables are always tightly fastened to the battery terminals. Make sure the cables are tight to the terminals but be careful not to over tighten...

  • Page 59: Section 6:  Maintenance

    Section 6: maintenance this vehicle contains a high voltage electrical system. If this vehicle is not used properly or serviced as stated in this manual, serious injury or death may result. Read this manual prior to charging or servicing this vehicle. E-ride industries page 57.

  • Page 60

    6.1 battery maintenance batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide ventilation. Wheneve...

  • Page 61

    Battery safety precautions: always observe the following personal safety precautions when working with lead acid batteries: a. Someone should be within range of your voice or close enough to come to your aid when you work near a battery. B. Keep batteries out of reach of children. Batteries contain ...

  • Page 62

    E. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 10 minutes and get medical attention. F. Never smoke or allow a spark or flame in the vicinity of batteries. G. Be extra cautious to redu...

  • Page 63

    6.1.1 battery water filling your vehicle is equipped with flooded batteries. The battery cells need to be checked and filled as needed. The battery water level indicator on the dash will indicate when the batteries need to be replenished with water. When the indicator flashes red, make sure to reple...

  • Page 64

    5. Keep filling the water bottle as necessary to continue filling the batteries (it fills the best with a full tank). The wheel in the tank fill hose will continue to spin as long as water is going into the batteries. Once the wheel has stopped, the batteries are full of water. Disconnect the water ...

  • Page 65

    6.1.2 battery terminals the batteries operate the best when they have clean, tight connections to their terminals. The batteries should be visually inspected monthly to ensure that the connections are free of corrosion. If corrosion occurs, remove the corrosion from the terminal and then scrub the t...

  • Page 66

    6.2 charger maintenance the battery charger requires minimal maintenance. It should be kept clean and all connections are to be tightly secured. In the event of intermittent operation, examine and tighten, if necessary, all connections. If any problems cannot be resolved, consult a qualified service...

  • Page 67

    6.3 brakes the fluid level on your brake system is a crucial safety component. You should check it periodically on the side of the reservoir. The brake level should be within the range that is given on the reservoir, if it isn’t, fluid should be added. After filling, reinstall the cap and wipe off a...

  • Page 68

    6.4 windshield wipers if the wiper operation results in streaky or obstructed vision, clean the blade with mild soap and water to remove any foreign material, grease or dirt. If the wiper operation still results in poor visibility, inspect the blade, the insert, and the arm using the following guide...

  • Page 69

    6.5 tires 6.5.1 tire rotation because your vehicle’s tires perform different jobs, they often times wear differently. To make sure the tires wear evenly and last longer, rotate them on a regular basis. If you notice that the tires are still wearing unevenly, have them checked. 6.5.2 tire alignment a...

  • Page 70

    6.5.3 tire pressure under-inflation increases tire flexing and can result in tire failure. Over-inflation causes a tire to be too stiff. Objects on the ground could puncture the tire more easily and tire failure could occur. Unequal tire pressure can cause steering problems and could also cause you ...

  • Page 71

    6.6 fuses 6.6.1 72 volt fuses all 72 volt rated fuses are located in the rear motor compartment of the vehicle. In most cases, if these fuses fail there is another issue with your vehicle. Problems that cause fuse failure should be diagnosed by a trained professional. Front controls fuse - this fuse...

  • Page 72

    Main drive system fuse (optional ac drive) - the main fuse for the 72 volt a.C. Drives system which is rated for 425 amps (ann-400) is mounted onto the a.C. Drive controller. 6.6.2 12 volt fuses the 12 volt fuses are located at the front of the vehicle beneath the hood. Unlatch and open the hood, re...

  • Page 73: Fuse Table

    Fuse table fuse location circuits protected fuse f1 ignition 3 amp f2 hazard & turn lights 10 amp f3 radio 10 amp f4 interior doom light 5 amp f5 12 volt battery (a.C. Drive only) 25 amp f11 headlights 20 amp f12 horn, d.C. Controller fan, back-up alarm 15 amp f13 brake lights, speedometer, wiper mo...

  • Page 74

    6.7 key replacement to obtain an extra or replacement key for your vehicle please call the e-ride industries customer assistance center at 1-800-950-4351. 6.8 care and cleaning to clean the vehicle, you can use any mild cleaning soap or cleaner and soft towel for the entire vehicle (seats, glass, da...

  • Page 75: Vehicle Maintenance Table

    6.9 maintenance schedule vehicle maintenance table task monthly 1. Check all nine batteries for proper water level x 2. Check tires for correct pressure and wear x 3. Check for correct operation of parking brake x 4. Check brake fluid for proper level x 5. Check brake lines for leaks x 6. Check head...

  • Page 76

    Section 7: transporting the vehicle the vehicle should be transported on a trailer only. Do not tow the vehicle with the drive wheels in contact with the road. The best way to transport your vehicle is in an enclosed trailer. If you have to use an open trailer, be sure to do the following: 1. Only l...

  • Page 77

    Section 8: customer assistance information customer satisfaction is a primary goal of e-ride industries. If you have any questions or concerns with your e-ride vehicle, please contact the e-ride industries customer assistance center. By mail: e-ride industries customer assistance center 3171 92 nd a...

  • Page 78

    When contacting the customer assistance center, please have the following information available: 9 the vehicle identification number (vin) 9 the year and model of your vehicle 9 the date you purchased the vehicle 9 the current odometer reading 9 the name of the dealer the vehicle was purchased from ...

  • Page 79: Section 9:

    Section 9: warranty information 12 month limited warranty e-ride industries warrants to the original retail purchaser of record that the e-ride vehicle purchased from the manufacturer, distributor or authorized dealer, is free from defects in materials and workmanship subject to the terms and provis...

  • Page 80

    Suitable for your special purposes) shall be void and excluded subsequent to one (1) year from the date you take delivery of your new e-ride vehicle or the day it is first put into service (example: dealer demonstrator), whichever occurs first. The repair or replacement of the e-ride vehicle or defe...

  • Page 81

    Dealers or repair centers will repair, replace, or adjust all parts of your vehicle that are defective in factory-supplied materials or workmanship. Authorized service centers will only use e-ride parts or other parts that are authorized by the company. 9.2 battery coverage batteries are warranted t...

  • Page 82

    9.4 what is not covered this warranty shall not apply to damage or repair costs caused by, but not limited to: 1. Accidents, collision, or objects striking the vehicle 2. Damage cause by failure to operate, maintain or improperly maintain, and service the vehicle as specified in the applicable secti...

  • Page 83

    9.5 maintenance and normal wear the 12 month limited warranty does not cover parts and labor to maintain your e- ride vehicle or the replacement of parts due to normal wear and tear. Normal tire wear is not covered by this limited warranty. Damage to tires caused by road hazards are not covered by t...

  • Page 84

    9.6 questions for warranty questions, please contact our customer assistance center (see contact information on page 75). Please have the following information available: 9 the vehicle identification number (vin) 9 the year and model of your vehicle 9 the date you purchased the vehicle 9 the current...