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E-TON Viper 150 Owner's Manual

Other manuals for Viper 150: Service Manual

Summary of Viper 150

  • Page 1

    Read this manual carefully! It contains important safety information. The atv should not be ridden by anyone under 16 years of age. Warning viper 150 viper 150

  • Page 2

    Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold..

  • Page 3: Introduction

    Introduction congratulations on your purchase of the e-ton atv. This atv represents the result of many years of e-ton experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this e-ton, you can now appreciate the high degree of craftsmanship and ...

  • Page 4: Important Manual Information

    Warning notice tip this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Damage to the vehicle or other property. A tip provides key information to make procedures easier or c...

  • Page 5: Important Notice

    Important notice welcome to the e-ton world of motor sports! This atv is designed and manufactured for off-road use only. It is illegal and unsafe to operate this atv on any public street, road or highway. This atv complies with all applicable off-road noise level and spark arrester laws and regulat...

  • Page 6: Table of Contents

    Table of contents safety information..............................1-1 location of the warning and specification labels............................2-1 description ..............................................3-1 left view.....................................................3-1 right view...............

  • Page 7

    Cleaning the spark arrester ...................... 8-17 adjusting the carburetor ........................... 8-18 adjusting the engine idling speed ............ 8-18 checking the throttle cable free play ....... 8-19 valve clearance ....................................... 8-20 brakes ..................

  • Page 8

    Specifications ..................................... 10-1 consumer information .....................11-1 identification numbers ............................ 11-1 noise regulation ..................................... 11-3 maintenance record ............................... 11-4 eton america, llc. Lim...

  • Page 9: Safety Information

    Safety information an atv is not a toy and can be hazard- ous to operate. An atv handles differently from other vehicles, in- cluding motorcycles and cars. A collision or roll- over can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to...

  • Page 10

    1-2 1 that is proper for the terrain, visibility, operating conditions, and your experience. Never attempt wheelies, jumps, or other stunts. Always inspect your atv each time you use it to make sure it is in safe operating condition. Al- ways follow the inspection and maintenance procedures and sche...

  • Page 11

    1 1-3 ing, use the proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight up- hill. Turn the atv around and remount, following the pr...

  • Page 12

    1-4 1 avoid carbon monoxide poisoning carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoni...

  • Page 13

    1 1-5 down load your free copy of e-ton’s atv rider safety handbook from www.Etonamerica.Com.

  • Page 14

    Location of the warning and specification labels 1 2 3 4 5 (only for europe) 6 (only for europe) 2-1 2 read and understand all of the labels on your atv. These labels contain important information for safe and proper operation. Never remove any labels from your atv. If a label becomes difficult to r...

  • Page 15

    2-2 2 2 1 h7101-fid0-0000 i i.

  • Page 16

    2-3 2 4 3 5 6.

  • Page 17: Description

    3-1 3 description 1. Fuel cock 2. Rear wheel 3. Footrest 4. Front wheel 1. Spark arrester 2. Seat 3. Footrest right view 3 1 2 2 3 1 4 left view.

  • Page 18

    3-2 3 10 11 12 controls and instruments 1. Rear brake lever 2. Parking brake 3. Front brake lever 4. Throttle lever 5. Main switch 6. Fuel tank cap 8. Handlebar switches 7. Auxiliary 12v dc electrical outlet 9. Choke tip the atv you have purchased may differ slightly from the figures shown in this m...

  • Page 19

    4-1 4 instrument and control functions main switch the positions of the main switch are as follows: on all electrical systems are supplied with power, and the engine can be started. The key cannot be re- moved. Off all electrical systems are off. The key can be re- moved. A. Main switch o f f o i i ...

  • Page 20

    4-2 4 n f r handlebar switches engine stop switch “eng. Stop” set this switch to “ ” before starting the engine. The engine stop switch controls the ignition and stops the engine when it is running. Use this switch to stop the engine in an emergency situation. The engine will not start or run when t...

  • Page 21

    4-3 4 start switch “start” push this switch to crank the engine with the start- er. See the starting instructions on page 6-1 prior to starting the engine. Light switch “lights” set this switch to “ ” to turn on the low beams and the taillight. Set the switch to “ ” to turn on the high beams and the...

  • Page 22

    4-4 4 throttle lever once the engine is running, movement of the throt- tle lever will increase the engine speed. Regulate the speed of the atv by varying the throttle position. Because the throttle is spring- loaded, the atv will decelerate, and the engine will return to an idle any time the hand i...

  • Page 23

    4-5 4 vehicle speed limiter 1. Loosen the locknut. 2. To increase the maximum engine power available and the maximum speed of the atv, turn the adjusting screw in direction (a). To decrease the maximum engine power available and the maximum speed of the atv, turn the adjusting screw in direction (b)...

  • Page 24

    4-6 4 front brake lever the front brake lever is located on the right handle- bar. To apply the front brake, pull the brake lever toward the handlebar grip. 1. Front brake lever rear brake lever the rear brake lever is located on the left handle- bar. To apply the rear brake, pull the brake lever to...

  • Page 25

    4-7 4 parking brake use the parking brake before starting the engine or parking the atv, especially on a slope. Apply the front bake lever and push down the lock button to apply the parking brake. Squeeze the front brake lever to release the parking brake. 1. Parking brake lock button ȁalways set th...

  • Page 26

    4-8 4 fuel tank cap remove the fuel tank cap by turning it counter- clockwise. Fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. 1. Fuel tank cap 1 transmission gear selector the atv is equipped with a fully automatic c.V.T. Trans...

  • Page 27

    4-9 4 notice use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston your e-ton engine has been designed to use regular unleaded gasoline with a pump octane number [(r+m)/2] of 86 or higher, or a research oc- tane number...

  • Page 28

    4 4-10 fuel cock (for usa) the fuel cock supplies fuel from the tank to the car- buretor while also filtering it. The fuel cock lever positions are explained as fol- lows and shown in the illustrations. 1. Lever positioned over “off” off with the fuel cock lever in this position, fuel will not flow....

  • Page 29

    4 4-11 choke the choke is used to start a cold engine. Move the choke in direction (a) to turn on the choke. Move the choke in direction (b) to turn off the choke. See the “starting a cold engine” section on page 6-1 for proper operation. 1. Fully open “on” 2. Half open (warming up position) 3. Clos...

  • Page 30

    4 4-12 to install the seat insert the projection on the front of the seat into the seat holder and push down on the seat at the rear. Tip make sure that the seat is securely fitted. 1. Projection 2. Seat holder 1. Kickstarter notice 2 1 a kickstarter lever is located under the seat to use if the bat...

  • Page 31: Pre-Operation Checks

    5-1 5 pre-operation checks pre-operation check list inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Before using this vehicle, check the following...

  • Page 32

    5-2 5 make sure that operation is smooth, and check cable free play. Lubricate cable and lever housing if necessary. Control cables make sure that operation is smooth. Lubricate if necessary. 8-25 wheels and tires check wheel condition, and replace if damaged. Check tire condition and tread depth. R...

  • Page 33

    5-3 5 inline fuel filter check the filter for dirt or damage before each ride and at each refueling. Replace the filter if dirty or damaged. (see page 8-11.) fuel make sure that there is sufficient fuel in the tank. (see page 4-8.) engine oil make sure that the engine oil is at the specified lev- el...

  • Page 34

    5-4 5 tires brake operation test the brakes at slow speed after starting out to make sure they are working properly. If the brakes do not provide proper braking performance, check the brakes for wear. (see pages 8-20 and 8-23.) throttle lever check the operation of the throttle lever. It must open s...

  • Page 35

    5-5 5 the tire pressure gauge is included as standard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. 1 1. Low-pressure tire gauge set tire pressures to the following specifications: recommende...

  • Page 36

    5-6 5 after extensive tests, only the tires listed below have been approved for this model by e-ton power tech co., ltd. Warning tire information this atv is equipped with tubeless tires with valves. The tires and rims that came with your atv were designed to match the performance capabilities and t...

  • Page 37

    5-7 5 chassis fasteners make sure that all nuts, bolts and screws are prop- erly tightened. Instruments and switches check that all instruments and switches are working properly. Correct if necessary..

  • Page 38: Operation

    6-1 6 operation notice see the “engine break-in” section on page 6-4 prior to operating the engine for the first time. 1. Set the parking brake. 2. Turn the fuel cock to “on”. 3. Turn the main switch to “on” and the engine stop switch to “run”. 4. Shift the transmission into neutral. The neutral ind...

  • Page 39

    6-2 6 ambient temp./choke position 6. Completely close the throttle lever and start the engine by pushing the start switch. Tip if the engine fails to start, release the start switch, then push it again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to pre...

  • Page 40

    6-3 6 crank the engine more than 10 seconds on each attempt. 7. If the engine is started with the choke in posi- tion (1), the choke should be returned to posi- tion (2) to warm up the engine. If the engine is started with the choke in position (2), keep the choke in this position to warm up the eng...

  • Page 41

    6-4 6 engine break-in there is never a more important period in the life of your engine than the first 320 km (200 mi) or 20 hours of riding. For this reason, you should read the following material carefully. Since the engine is brand new, do not put an ex- cessive load on it for the first 320 km (2...

  • Page 42

    6-5 6 parking on a slope 1. Bring the atv to a stop by applying the brakes in the drive position. 2. Stop the engine. 1. Parking brake lock button 1. Locked position 1 1 3. Apply the parking brake. Warning avoid parking on hills or other inclines. Park- ing on a hill or other incline could cause the...

  • Page 43

    6-6 6 accessories and loading genuine e-ton accessories choosing accessories for your atv is an important decision. Genuine e-ton accessories, which are available only from an e-ton dealer, have been designed, tested, and approved by e-ton for use on your atv. Many companies with no connection to e-...

  • Page 44

    6-7 6 the following points in mind: never exceed the weight limits shown. An over- loaded atv can be unstable. If you are carrying cargo and towing a trailer, in- clude the tongue weight in the maximum atv load limit. Load cargo on the carriers as close to the center of the atv as possible. Put carg...

  • Page 45: Riding Your Atv

    7-1 riding your atv 7.

  • Page 46

    7-2 7 getting to know your atv this atv is for recreation use. This section, riding your atv, provides general atv riding instructions for recreational riding. The skills and techniques described in this section, however, are appropriate for all types of riding. Riding your atv requires special skil...

  • Page 47

    7-3 7 not recommended for children under 16 years of age. 16 warning a child under 16 should never operate an atv with engine size greater than 90 cc. Use by chil- dren of atvs that are not recommended for their age can lead to severe injury or death of the child..

  • Page 48

    7-4 7 this atv is designed to carry operator only – passengers prohibited. The long seat is to allow the operator to shift position as needed during operation. It is not for carrying passengers. Never carry a passenger. Carrying a passenger on this atv greatly reduces your ability to balance and con...

  • Page 49

    7-5 7 1 2 3 4 5 1. Protective clothing 2. Goggles 3. Gloves 4. Boots 5. Helmet apparel always wear the following to reduce risk of injury in an accident: !Approved motorcycle helmet that fits properly eye protection (goggles, helmet face shield, or protective eyewear) over-the-ankle boots, gloves, l...

  • Page 50

    7-6 7 do not operate after consuming alcohol or drugs. The operator’s performance capability is reduced by the influence of alcohol or drugs. Consuming alcohol or drugs could seriously affect your judg- ment, cause you to react more slowly, and affect your balance and perception. Never consume alcoh...

  • Page 51

    7-7 7 speed limiters for riders less experienced with this model, the throttle lever housing is equipped with a vehicle speed limiter. This speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. Turning in the adjusting screw limits the maximum en...

  • Page 52

    7-8 7 reduce speed and allow more room to stop. A heavier vehicle takes longer to stop. Avoid hills and rough terrain. Choose terrain carefully. Use extreme caution when towing or carrying a load on inclines. Turn gradually and go slowly. Warning improper loading or towing can increase the risk of l...

  • Page 53

    7-9 7 avoid wheelies and jumping. Attempting wheelies, jumps, and other stunts increases the chance of an accident, including an overturn. Never attempt stunts, such as wheelies or jumps. Don’t try to show off. During operation always keep your feet on the footboards during operation; otherwise, the...

  • Page 54

    7-10 7 the muffler and other engine parts become ex- tremely hot during operation and remain hot after the engine has stopped. To reduce the risk of fire during operation or after leaving the atv, do not let brush, grass and other materials collect under the vehicle, near the muffler or exhaust pipe...

  • Page 55

    7 7-11 be careful where you ride this atv is designed for off-road use only. Paved surfaces may seriously affect handling and control of the atv, and may cause the atv to go out of control. Always avoid paved surfaces, including sidewalks, driveways, parking lots and streets. Warning.

  • Page 56

    7-12 7 do not ride on any public road, street, or highway. Riding on public roads can result in collisions with other vehicles. In many states it is illegal to operate atvs on public streets, roads and highways. Never operate this atv on any public street, road or highway, even a dirt or gravel one....

  • Page 57

    7 7-13 know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the atv to upset. The atv could go out of control if you do not have enough time to react to hidden rocks, bumps, or holes. Go s...

  • Page 58

    7-14 7 when riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the atv. Do not use the flag pole bracket as a trailer hitch. You could collide with another vehicle if oper- ating in off-road areas where you cannot easily be seen. Mount a caution fla...

  • Page 59

    7 7-15 do not ride in areas posted “no trespassing”. Do not ride on private property without getting per- mission. Select a large, flat area off-road to become familiar with your atv. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes,...

  • Page 60

    7-16 7 to achieve maximum traction while riding off-road, the two rear wheels turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the atv will resist turning. A special turning technique must be used to allow the atv to mak...

  • Page 61

    7 7-17 curves. Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body move- ments, or too much speed for the sharpness of the turn may cause the atv to tip. If the atv begins to tip over to the outside while negotiating a turn, lean more to the inside. It may a...

  • Page 62

    7-18 7 if you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the atv around while you still have forward motion (provided you have the room to do so) and go down the hill. It is important when climbing a hill to make sure that y...

  • Page 63

    7 7-19 if your atv has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to con- tinue up the hill, dismount the atv on the uphill side. Physically turn the atv aro...

  • Page 64

    7-20 7 riding downhill warning going down a hill improperly could cause over- turns or loss of control. Always follow proper procedures for going down hills as described in this owner’s manual. !ȁalways check the terrain carefully before you start down any hill. !ȁnever operate the atv on hills too ...

  • Page 65

    7 7-21 crossing a slope whenever possible, ride your atv straight downhill. Avoid sharp angles which could allow the atv to tip or roll over. Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear. Traversing a sloping surface on your atv requires ...

  • Page 66

    7-22 7 crossing through shallow water the atv can be used to cross slow moving, shallow water of up to a maximum of 20 cm (8 in) in depth. Before entering the water, choose your path care- fully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upse...

  • Page 67

    7 7-23 test your brakes after leaving the water. If necess- ary, apply them several times to let friction dry out the linings. Do not continue to ride your atv with- out verifying that you have regained proper braking ability. Wet brakes may have reduced stopping ability which could cause loss of co...

  • Page 68

    7-24 7 undrained water cause damage or improper operation. Riding over rough terrain riding over rough terrain should be done with ca- ution. Look out for obstacles which could cause damage to the atv or could lead to an upset or accident. Be sure to keep your feet firmly mounted on the footboards a...

  • Page 69

    7 7-25 sliding and skidding care should be used when riding on loose or slip- pery surfaces since the atv may slide. If unexp- ected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, po- sitioning your weight ove...

  • Page 70

    7-26 7 with practice, over a period of time, skill at con- trolled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both stability and control are re- duced. Bear in mind that sliding maneuvers should always be avoided on extremely slippery sur...

  • Page 71

    7 7-27 if your atv can’t make it up a hill you are trying to climb: turn the atv around if you still have forward speed. If not, stop, dismount on the uphill side of the atv and physically turn the atv around. If the atv starts to slip backwards, do not use the rear brake – the atv may tip over on t...

  • Page 72

    8-1 8 periodic maintenance and minor repair periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/ operator. The most important points of vehicle inspection, adjustment, and lubricatio...

  • Page 73

    8-2 8 1. Owner ’s manual 2. Owner ’s tool kit and low-pressure tire gauge 1 2 it for you. Tip if you do not have the tools or experience required for a particular job, have an e-ton dealer perform the service information included in this manual and the tools provided in the owner’s tool kit are in- ...

  • Page 74

    8-3 8 periodic maintenance chart for the emission control system tip for atvs not equipped with an odometer or an hour meter, follow the month maintenance intervals. For atvs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter- intervals should be followed. Item...

  • Page 75

    8-4 8 6 * exhaust system check for leakage and replace gasket(s) if neces- sary. Check for looseness and tighten all screw clamps and joints if necessary. √ √ √ 7 spark arrester clean. √ √ √ no. Item check or maintenance job initial every whichev- er comes first month 1 3 6 6 12 km (mi) 320 (200) 130...

  • Page 76

    8-5 8 general maintenance and lubrication chart no. Item check or maintenance job initial every whichev- er comes first month 1 3 6 6 12 km (mi) 320 (200) 1300 (800) 2500 (1600) 2500 (1600) 5000 (3200) hours 20 80 160 160 320 1 air filter element clean and replace if necessary. Every 20–40 hours (more...

  • Page 77

    8-6 8 √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ 10 * shock absorber assemblies check operation and correct if necessary. Check for oil leakage and replace if necessary. 11 * front knuckle piv- ots lubricate with lithium-soap-based grease. 12 * steering shaft lubricate with lithium-soap-based grease. 13 * stee...

  • Page 78

    8-7 8 no. Item check or maintenance job initial every whichev- er comes first month 1 3 6 6 12 km (mi) 320 (200) 1300 (800) 2500 (1600) 2500 (1600) 5000 (3200) hours 20 80 160 160 320 18 * throttle lever hous- ing and cable • check operation and correct if necessary. • check throttle cable free play...

  • Page 79

    8-8 8 tip the air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service regularly check and, if necessary, correct the brake fluid level. Every two years replace the components of the brake master cylinder and caliper, and change the brake flui...

  • Page 80

    8-9 8 checking the spark plug the spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accor- dance with the periodic maintenance and lubrica- tion chart. In addition, t...

  • Page 81

    8 8-10 1. Spark plug gap spark plug gap: 0.6–0.7 mm (0.024–0.028 in) 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque. If a ...

  • Page 82

    8-11 8 engine oil the engine oil level should be checked before each ride. In addition, the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the atv on a level surface. 2. Check the engine oil level on a cold eng...

  • Page 83

    8 8-12 4. Insert the dipstick into the filler hole (without screwing it in), and then remove it again to check the oil level. Tip the engine oil should be between the minimum and maximum level marks. 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recom- mended ...

  • Page 84

    8-13 8 7. Add the specified amount of the recommend- engine oil filler cap. Tightening torque: engine oil drain bolt: 8 nm (0.8m·kgf, 5.8 ft·lbf) recommended oil: see page 10-2. Oil quantity: 1.0 l (1.06 us qt) (0.88 imp.Qt) notice do not mix any chemical additives. Do not use oils with a diesel spe...

  • Page 85

    8 8-14 2. Final transmission oil drain bolt 4. Install the drain bolt, and then tighten it to the specified torque. Final transmission oil the final transmission case must be checked for oil leakage before each ride. If any leakage is found, have e-ton dealer check and repair the atv. In addition, t...

  • Page 86

    8-15 8 frequently if you are riding in unusually wet or dusty areas. Cleaning the air filter element the air filter element should be cleaned at the in- tervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more tightening torque: final transmission oil dr...

  • Page 87

    8 8-16 2. Remove the air filter case cover by removing the bolts. 1. Air filter case cover 2. Air filter element 2 1 3. Clean the air filter element with compressed air. 6. Place the air filter element in the original position, and then install the screw. 4. Check the air filter element and replace ...

  • Page 88

    8 cleaning the spark arrester (for usa) be sure the exhaust pipe and muffler are cool be- fore cleaning the spark arrester. 1. Remove the screw. 3. Spark arrester 8-17 1. Screw 2. Back cover of muffler 2. Remove the back cover of muffler. 3. Remove the spark arrester by pulling it out of the muffler...

  • Page 89

    8 8-18 adjusting the carburetor the carburetor should be checked and, if neces- sary, adjusted at the intervals specified in the peri- odic maintenance and lubrication chart. The carburetor is an important part of the engine and requires very sophisticated adjustment. Therefore, most carburetor adju...

  • Page 90

    8-19 8 tip a diagnostic tachometer is needed to make this adjustment. 1. Start the engine and warm it up. Tip the engine is warm when it quickly responds to the throttle. 2. Attach the tachometer to the spark plug lead. 3. Check the engine idling speed and, if neces- sary, adjust it to specification...

  • Page 91

    8 8-20 the throttle cable free play should measure 1.0– 3.0 mm (0.04–0.12 in) at the throttle lever. Period- ically check the throttle cable free play and, if nec- essary, have an e-ton dealer adjust it. Valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and...

  • Page 92

    8-21 8 adjusting the front brake lever free play the brake lever free play must be checked and, if necessary, adjusted at the intervals specified in the periodic maintenance and lubrication chart. Front brake 1. Wear limit line 2. Wear indicator 1 the brake lever free play should measure 4.0– 7.0 mm...

  • Page 93

    8 8-22 2. While applying the front brake, turn out the right brake cable adjusting nut in direction (a) to increase the free play, and in direction (b) to decrease it, until the right and left brake cable lengths are equal. The cable joint will become vertical. 1. Right brake cable 2. Left brake cab...

  • Page 94

    8-23 8 the rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Each brake pad is provided with wear indicator grooves, which allows you to check the brake pad wear without having to disassemble the brake. If a brake pad has worn to t...

  • Page 95

    8 8-24 have an e-ton dealer change the rear brake fluid at the intervals specified in the tip after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they ...

  • Page 96

    8-25 8 checking and lubricating the cables the operation and the condition of all control ca- bles should be checked before each ride, and the cables and cable ends should be lubricated if nec- essary. If a cable is damaged or does not move smoothly, have an e-ton dealer check or replace it. Checkin...

  • Page 97

    8 8-26 checking the wheel hub bearings the front and rear wheel hub bearings must be checked at the intervals specified in the periodic maintenance lubrication chart. If there is play in a wheel and hub or if a wheel does not turn smoothly, have an e-ton dealer check the wheel hub bearings. Lead aci...

  • Page 98

    8-27 8 2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary. To install the battery tip be sure the battery is fully charged. 1. Place the battery in its compartment. 2 leads to the battery terminals. 1. Battery 2. Negative lead 3...

  • Page 99

    8 8-28 1. Turn the key to “off” and turn off all electrical circuits. Notice to prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. New fuse of the specified amperage. Specified fuse: 10.0 a the fuse holder is located under the seat. (see page 4-11.) if t...

  • Page 100

    8-29 8 drive chain slack the drive chain will stretch with use and will require periodic adjustments. To check the chain tension, remove the chain guard and measure the slack. The amount of slack in the chain should not exceed 10-20mm or 0.39" - 0.79". Inspect the drive and axle sprockets for worn, ...

  • Page 101

    8 8-30 2. Elevate the atv and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. 1. Wheel nuts removing a wheel 1. Loosen the wheel nuts. 1 1.

  • Page 102

    8-31 8 2. Lower the atv to the ground. 3. Tighten the wheel nuts to the specified torques. Tightening torques: front wheel nuts: 45 nm (4.5 m·kgf, 33 ft·lbf) rear wheel nuts: 45 nm (4.5 m·kgf, 33 ft·lbf) wheel. Front 1. Arrow mark installing a wheel 1. Install the wheel and the nuts. Tip when instal...

  • Page 103

    8 8-32 troubleshooting although e-ton atvs receive a thorough in- spection before shipment from the factory, trouble may occur during operation. Any problem in the fu- el, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart re...

  • Page 104

    8-33 8 troubleshooting chart check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate the electric starter. 2. Compression there is compression. There is no compression. Check ...

  • Page 105: Cleaning and Storage

    9-1 9 cleaning and storage cleaning frequent, thorough cleaning of your atv will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the atv: a. Block off the end of the exhaust pipe to prevent water entry. A plas...

  • Page 106

    9-2 9 nia) and areas where strong chemicals are stored. Storage short-term always store your atv in a cool, dry place and, if necessary, protect it against dust with a porous cover. Notice storing the atv in a poorly ventilated room or covering it with a tarp while it is still wet, will allow water ...

  • Page 107

    9-3 9 plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (this will limit sparking during the next step.) d. Turn the engine over several times with the starter. (this will coat the cylinder wall with oil.) e. Remove the spark plug cap from the spark plug, ...

  • Page 108

    10-1 10 specifications transmission engine type displacement bore / stroke compression type chassis overall length overall width overall high wheel base dry weight suspension front rear brakes front rear tires front rear tire pressure rear front 149.6 cc 57.4 * 57.8mm automatic (c.V.T. V-belt) four ...

  • Page 109

    10-2 10 carburetor make/size main jat pilot jet air mixture adjustment idle speed 1.08mm 0.35mm idle 1600 - 1800rpm back out 1 - 2 turns 2 / 4 kei-hin with manual choke sprockets frnot rear chain battery head light 12 teeth 34 teeth #520 12v-8ah-gtx9 35 w / 35 w rear light 21 w / 5 w 10.0 a informat...

  • Page 110

    11-3 11 noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of de- sign incorpo...

  • Page 111

    11-4 11 maintenance record copies of work orders and/or receipts for parts you purchase and install will be required to document main- tenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof ...

  • Page 112

    11-5 11 new vehicles sold by an authorized dealer to original retail consumers are covered by this policy for a period of six (6) months from the date of delivery. There is no mileage limitation. This warranty is given to the original retail purchaser and is non-transferable. Vehicles used in rental...

  • Page 113: Eton America, Llc.

    11-6 11 b) is free from defects in material and workmanship which would cause such scooter/moped vehicle to fail to conform with applicable regulations of the us epa, for a time period of two and a half (2.5) years and, depending on the engine displacement: this warranty period shall begin on the da...

  • Page 114: Index

    Index a accessories and loading ................................................ 6-6 air filter element, cleaning............................................ 8-15 b battery...........................................................................8-26 brake lever, front.................................

  • Page 115

    O owner’s manual and tool kit........................................... 8-2 p parking .......................................................................... 6-4 parking brake ................................................................. 4-9 parking on a slope ..................................

  • Page 118

    Locate and read owner’s manual. Follow all instructions and warnings. Warning always: use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns. Avoid paved surfaces-pavement may seriously affect handling and control. Improper atv use can result in severe injury...