E-TON Viper 70 Owner's Manual - Safety Information

Other manuals for Viper 70: Owner's Manual, Owner's Manual

Summary of Viper 70

  • Page 1

    Read this manual carefully! It contains important safety information. This viper 90r should not be ridden by anyone under 12 years of age. This viper 90 should not be ridden by anyone under 12 years of age. This viper 70 should not be ridden by anyone under 6 years of age. Warning www.Get2itparts.Co...

  • Page 2

    Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Www.Get2itparts.Com www.Get2itparts.Com www.Get2itparts.Com.

  • Page 3: Introduction

    Introduction congratulations on your purchase of the e-ton viper. This atv represents the result of many years of e-ton experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this e-ton, you can now appreciate the high degree of craftsmanship an...

  • Page 4

    In skills, physical abilities and judgment. Some children may not be able to operate an atv safely. Parents should supervise their child’s use of the atv at all times. Parents should permit continued use only if they determine that the child has the ability to operate the atv safely. Your atv was de...

  • Page 5: Important Manual Information

    Warning notice tip this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Damage to the vehicle or other property. A tip provides key information to make procedures easier or c...

  • Page 6: Important Notice

    Important notice welcome to the e-ton world of motor sports! This atv is designed and manufactured for off-road use only. It is illegal and unsafe to operate this atv on any public street, road or highway. This atv complies with all applicable off-road noise level and spark arrester laws and regulat...

  • Page 7

    Www.Get2itparts.Com www.Get2itparts.Com www.Get2itparts.Com.

  • Page 8: Table of Contents

    Vehicle speed limiter ................................. 4-7 table of contents safety information..............................1-1 location of the warning and specification labels............................2-1 description ..............................................3-1 left view......................

  • Page 9

    Riding your atv......................................7-1 getting to know your atv...............7-2 ride with care and good judgement............................................ 7-2 be careful where you ride...........7-11 turning your atv..............................7-15 climbing uphill..............

  • Page 10

    Specifications ..................................... 10-1 consumer information .....................11-1 identification numbers ............................ 11-1 noise regulation ..................................... 11-3 maintenance record ............................... 11-4 e-ton power tech., ltd...

  • Page 11: Safety Information

    1-1 safety information an atv is not a toy and can be hazard- ous to operate. An atv handles differently from other vehicles, in- cluding motorcycles and cars. A collision or roll- over can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fai...

  • Page 12

    1-2 operating this atv. Never operate at speeds too fast for your skills or the riding conditions. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. Never attempt wheelies, jumps, or other stunts. Always inspect your atv each time you use it ...

  • Page 13

    1-3 avoid crossing the side of a steep hill if possible. Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stall- ing, use the proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braki...

  • Page 14

    1-4 1 you must make the commitment to your child’s proper use of the atv. Your child must rely upon you to be sure he or she has the development, proper training, and proper equipment, as well as an appropriately sized atv and an appropriate riding area. Be sure your child is properly trained your c...

  • Page 15

    1-5 supervise every use of the atv because an adult must supervise every atv oper- ator under age 16, you should closely watch your child every time he or she uses the atv. Be ready to intervene immediately if the child is not operat- ing according to your guidelines. This atv is fitted with an engi...

  • Page 16

    1-6 1 avoid carbon monoxide poisoning carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoni...

  • Page 17

    1-7 1 down load your free copy of e-ton’s atv rider safety handbook from www.Etonamerica.Com www.Get2itparts.Com www.Get2itparts.Com www.Get2itparts.Com.

  • Page 18

    2-1 location of the warning and specification labels read and understand all of the labels on your atv. These labels contain important information for safe and proper operation. Never remove any labels from your atv. If a label becomes difficult to read or comes off, request a replace- ment label fr...

  • Page 19

    2-2 2 3 i i i i i i i i i ll l ll l l l l l l l l l 2 1 i (for 70cc) (for 90cc) www.Get2itparts.Com www.Get2itparts.Com www.Get2itparts.Com.

  • Page 20

    2-3 5 4 i i i i i h7102-5ea1-9000 by e-ton power tech co ltd. 6 improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. Operating tire pressure Ǻset with tires cold recommended ǺfrontǺ27.6 kpa,Ȕ0.28 kgf/cm ȕ, 4 psi dzdzdzdz rear Ǻ27.6 kpa,Ȕ0...

  • Page 21

    2-4 location of the warning and specification labels read and understand all of the labels on your atv. These labels contain important information for safe and proper operation. Never remove any labels from your atv. If a label becomes difficult to read or comes off, request a replace- ment label fr...

  • Page 22

    2-5 2 i i i i i i i i i i ll l ll l l l l l l l l l 12 (for 70cc) (for 90cc) 2 www.Get2itparts.Com www.Get2itparts.Com www.Get2itparts.Com.

  • Page 23

    2-6 4 3 i i i i i i i improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. Operating tire pressure Ǻset with tires cold recommended ǺfrontǺ27.6 kpa,Ȕ0.28 kgf/cm ȕ, 4 psi dzdzdzdz rear Ǻ27.6 kpa,Ȕ0.28 kgf/cm ȕ, 4 psi minimum dz ! ǺfrontǺ22 ...

  • Page 24

    2-7 2 6 5 (for 70cc) (for 90cc) i i les enfants de moins de 6 ans qui conduisent ce quad encourent des accidents graves ou mortels. La surveillance d'un adulte est requise pour les enfants de moins de 16 ans. Ne jamais laisser un enfant de moins de 6 ans conduire ce quad. Les enfants de moins de 12 ...

  • Page 25

    2-8 2 8 7 i i i i i i 2 une pression de gonflage de pneu incorrecte ou une surcharge peuvent entra l ner la perte de controle. La perte de controle peut entra l ner de serieuses blessures ou la mort. Pression de service des pneusǺregler avec des pneus froids recommandee Ǻavant Ǻ27.6 kpa,Ȕ0.28 kgf/cm...

  • Page 26

    2-9 location of the warning and specification labels read and understand all of the labels on your atv. These labels contain important information for safe and proper operation. Never remove any labels from your atv. If a label becomes difficult to read or comes off, request a replace- ment label fr...

  • Page 27

    2-10 2 2 1 (for 70cc) (for 90cc) i i les enfants de moins de 6 ans qui conduisent ce quad encourent des accidents graves ou mortels. La surveillance d'un adulte est requise pour les enfants de moins de 16 ans. Ne jamais laisser un enfant de moins de 6 ans conduire ce quad. Les enfants de moins de 12...

  • Page 28

    2-11 2 4 3 i i i i i i i 2 une pression de gonflage de pneu incorrecte ou une surcharge peuvent entra l ner la perte de controle. La perte de controle peut entra l ner de serieuses blessures ou la mort. Pression de service des pneusǺregler avec des pneus froids recommandee Ǻavant Ǻ27.6 kpa,Ȕ0.28 kgf...

  • Page 29: Description

    3-1 3 description left view right view 1. Fuel cock 2. Rear wheel 3. Footrest 4. Front wheel 1. Spark arrester 2. Seat 3. Footrest www.Get2itparts.Com www.Get2itparts.Com www.Get2itparts.Com.

  • Page 30

    3-2 3 controls and instruments 1. Rear brake lever 4. Parking brake 5. Front brake lever 6. Throttle lever 7. Main switch 8. Fuel tank cap 9. Handlebar switches 10.Choke tip the atv you have purchased may differ slightly from the figures shown in this manual. 1. Rear brake lever 2. Parking brake 3. ...

  • Page 31

    4-1 4 instrument and control functions a warning indicates a hazardous situation which, if not avoided, could result in death or serious injury. Warning main switch the positions of the main switch are as follows: 1 all electrical systems are supplied with power, and the engine can be started. The k...

  • Page 32

    4-2 4 handlebar switches engine stop switch “eng. Stop” set this switch to “ ” before starting the engine. The engine stop switch controls the ignition and stops the engine when it is running. Use this switch to stop the engine in an emergency situation. The engine will not start or run when this sw...

  • Page 33

    4-3 4 the lanyard should be held by putting your fingers in the loop as shown. 1. Engine stop switch 2. Rubber cap 3. Lanyard should the atv be separated from the parent by a distance longer than the lanyard length after str- etching, the lanyard will pull out the rubber cap and stop the engine. 1. ...

  • Page 34

    4-4 4 4 for further explanation of this switch and the lan- yard, see “teaching your child to oper- ate the atv” in the “safety information” section. Tip the engine cannot be started with the safety tether cap removed. When your child has developed sufficient skill to no longer need you to follow wi...

  • Page 35

    4-5 4 throttle lever once the engine is running, movement of the throt- tle lever will increase the engine speed. Regulate the speed of the atv by varying the throttle position. Because the throttle is spring- loaded, the atv will decelerate, and the engine will return to an idle any time the hand i...

  • Page 36

    4-6 4 4 speed limiting throttle adjustment your atv is equipped with a throttle travel limiting bolt which is used to control the maximum speed of the atv. The throttle limit bolt is set at the factory to comply with the speed limit standards set by government regulations. The atv speed can be gradu...

  • Page 37

    4-7 4 vehicle speed limiter 1. Loosen the locknut. 2. To increase the maximum engine power available and the maximum speed of the atv, turn the adjusting screw in direction (a). To decrease the maximum engine power available and the maximum speed of the atv, turn the adjusting screw in direction (b)...

  • Page 38

    Front brake lever the front brake lever is located on the right handle- bar. To apply the front brake, pull the brake lever toward the handlebar grip. 1. Front brake lever rear brake lever the rear brake lever is located on the left handle- bar. To apply the rear brake, pull the brake lever to- ward...

  • Page 39

    4-9 4 parking brake the parking brake should be fully engaged before starting the engine, or when the atv is parked and not in use, especially when parking on any type of sloped terrain. 1. Parking brake lock button dzalways set the parking brake before starting the engine. The atv could start moving...

  • Page 40

    4-10 fuel tank cap remove the fuel tank cap by turning it counter- clockwise. 4 fuel make sure that there is sufficient fuel in the tank. 1. Fuel tank cap 4 transmission gear selector the viper 90r model is equipped with a transmission gear selector switch mounted on the right hand side of the handl...

  • Page 41

    4-11 notice use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston your e-ton engine has been designed to use regular unleaded gasoline with a pump octane number [(r+m)/2] of 86 or higher, or a research oc- tane number ...

  • Page 42

    Fuel cock the fuel cock supplies fuel from the tank to the car- buretor while also filtering it. The fuel cock lever positions are explained as fol- lows and shown in the illustrations. 1. Lever positioned over “off” off with the fuel cock lever in this position, fuel will not flow. Always turn the ...

  • Page 43

    4-13 choke the choke is used to start a cold engine. Move the choke in direction (a) to turn on the choke. Move the choke in direction (b) to turn off the choke. See the “starting a cold engine” section on page 6-1 for proper operation. 1. Fully open 2. Half open (warming up position) 3. Closed 4. C...

  • Page 44

    4-14 to install the seat insert the projection on the front of the seat into the seat holder and push down on the seat at the rear. 1. Projection 2. Seat holder 2 1 make sure that the seat is securely fitted and the latch is fully engaged. A warning indicates a hazardous situation which, if not avoi...

  • Page 45: Pre-Operation Checks

    5-1 5 pre-operation checks pre-operation check list inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Before using this vehicle, check the following...

  • Page 46

    9 make sure that operation is smooth, and check cable free play. Lubricate cable and lever housing if necessary. Control cables make sure that operation is smooth. Lubricate if necessary. 8-27 2 5-2 wheels and tires check wheel condition, and replace if damaged. Check tire condition and tread depth....

  • Page 47

    5-3 3 6 1 5 inline fuel filter check the filter for dirt or damage before each ride and at each refueling. Replace the filter if dirty or damaged. (see page 8-11.) fuel make sure that there is sufficient fuel in the tank. (see page 4-10.) engine oil make sure that the engine oil is at the specified ...

  • Page 48

    5-4 5 tires brake operation test the brakes at slow speed after starting out to make sure they are working properly. If the brakes do not provide proper braking performance, check the brakes for wear. (see pages 8-22 and 8-25.) throttle lever check the operation of the throttle lever. It must open s...

  • Page 49

    5-5 5 the tire pressure gauge is included as standard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. 1 1. Low-pressure tire gauge set tire pressures to the following specifications: recommende...

  • Page 50

    5-6 5 after extensive tests, only the tires listed below have been approved for this model by e-ton power tech co., ltd. Warning tire information this atv is equipped with tubeless tires with valves. The tires and rims that came with your atv were designed to match the performance capabilities and t...

  • Page 51

    5-7 chassis fasteners make sure that all nuts, bolts and screws are prop- erly tightened. Instruments and switches check that all instruments and switches are working properly. Correct if necessary. 5 www.Get2itparts.Com www.Get2itparts.Com www.Get2itparts.Com.

  • Page 52: Operation

    6-1 operation 6 4. Shift the transmission into neutral. The neutral indicator light should come on. If the indicator light does not come on, have an e-ton dealer check the electrical circuit.(for viper 90r) notice see the “engine break-in” section on page 6-4 prior to operating the engine for the fi...

  • Page 53

    6-2 ambient temp./choke position 6. Completely close the throttle lever and start the engine by pushing the start switch. Tip if the engine fails to start, release the start switch, then push it again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to prese...

  • Page 54

    6-3 7. If the engine is started with the choke in posi- tion (1), the choke should be returned to posi- tion (2) to warm up the engine. If the engine is started with the choke in position (2), keep the choke in this position to warm up the engine. Notice for maximum engine life, always warm the en- ...

  • Page 55

    Engine break-in there is never a more important period in the life of your engine than the first 320 km (200 mi) or 20 hours of riding. For this reason, you should read the following material carefully. Since the engine is brand new, do not put an ex- cessive load on it for the first 320 km (200 mi)...

  • Page 56

    6-5 parking on a slope 1. Bring the atv to a stop by applying the brakes in the drive position. 2. Stop the engine. 1. Parking brake lock button 1. Locked position 6 1 1 3. Apply the parking brake. Warning avoid parking on hills or other inclines. Park- ing on a hill or other incline could cause the...

  • Page 57

    6-6 6 accessories and loading genuine e-ton accessories choosing accessories for your atv is an important decision. Genuine e-ton accessories, which are available only from an e-ton dealer, have been designed, tested, and approved by e-ton for use on your atv. Many companies with no connection to e-...

  • Page 58

    6-7 6 the following points in mind: never exceed the weight limits shown. An over- loaded atv can be unstable. If you are carrying cargo and towing a trailer, in- clude the tongue weight in the maximum atv load limit. Load cargo on the carriers as close to the center of the atv as possible. Put carg...

  • Page 59: Riding Your Atv

    7-1 riding your atv 7 www.Get2itparts.Com www.Get2itparts.Com www.Get2itparts.Com.

  • Page 60

    7-2 7 getting to know your atv this atv is for recreation use. This section, riding your atv, provides general atv riding instructions for recreational riding. The skills and techniques described in this section, however, are appropriate for all types of riding. Riding your atv requires special skil...

  • Page 61

    7-3 not recommended for children under 12 years of age.(for viper 90 and viper 90r) 7 not recommended for children under 6 years of age.(for viper 70) warning a child under 6 should never operate an atv with engine size greater than 50 cc. Use by chil- dren of atvs that are not recommended for their...

  • Page 62

    This atv is designed to carry operator only – passengers prohibited. 7 7-4 the long seat is to allow the operator to shift position as needed during operation. It is not for carrying passengers. Never carry a passenger. Carrying a passenger on this atv greatly reduces your ability to balance and con...

  • Page 63

    7-5 7 1 2 3 4 5 1. Protective clothing 2. Goggles 3. Gloves 4. Boots 5. Helmet apparel always wear the following to reduce risk of injury in an accident: !Approved motorcycle helmet that fits properly eye protection (goggles, helmet face shield, or protective eyewear) over-the-ankle boots, gloves, l...

  • Page 64

    7-6 7 do not operate after consuming alcohol or drugs. The operator’s performance capability is reduced by the influence of alcohol or drugs. Consuming alcohol or drugs could seriously affect your judg- ment, cause you to react more slowly, and affect your balance and perception. Never consume alcoh...

  • Page 65

    7-7 7 speed limiter for riders less experienced with this model, the throttle lever housing is equipped with a vehicle speed limiter. This speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. Turning in the adjusting screw limits the maximum eng...

  • Page 66

    7-8 7 reduce speed and allow more room to stop. A heavier vehicle takes longer to stop. Avoid hills and rough terrain. Choose terrain carefully. Use extreme caution when towing or carrying a load on inclines. Turn gradually and go slowly. Warning improper loading or towing can increase the risk of l...

  • Page 67

    7-9 7 avoid wheelies and jumping. Attempting wheelies, jumps, and other stunts increases the chance of an accident, including an overturn. Never attempt stunts, such as wheelies or jumps. Don’t try to show off. During operation always keep your feet on the footboards during operation; otherwise, the...

  • Page 68

    7-10 7 the muffler and other engine parts become ex- tremely hot during operation and remain hot after the engine has stopped. To reduce the risk of fire during operation or after leaving the atv, do not let brush, grass and other materials collect under the vehicle, near the muffler or exhaust pipe...

  • Page 69

    7-11 7 be careful where you ride this atv is designed for off-road use only. Paved surfaces may seriously affect handling and control of the atv, and may cause the atv to go out of control. Always avoid paved surfaces, including sidewalks, driveways, parking lots and streets. Warning www.Get2itparts...

  • Page 70

    7-12 do not ride on any public road, street, or highway. Riding on public roads can result in collisions with other vehicles. In many states it is illegal to operate atvs on public streets, roads and highways. 7 never operate this atv on any public street, road or highway, even a dirt or gravel one....

  • Page 71

    7-13 know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the atv to upset. The atv could go out of control if you do not have enough time to react to hidden rocks, bumps, or holes. Go slo...

  • Page 72

    7-14 when riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the atv. Do not use the flag pole bracket as a trailer hitch. You could collide with another vehicle if oper- ating in off-road areas where you cannot easily be seen. Mount a caution flag ...

  • Page 73

    7-15 do not ride in areas posted “no trespassing”. Do not ride on private property without getting per- mission. Select a large, flat area off-road to become familiar with your atv. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, a...

  • Page 74

    To achieve maximum traction while riding off-road, the two rear wheels turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the atv will resist turning. A special turning technique must be used to allow the atv to make turns...

  • Page 75

    7-17 7 curves. Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body move- ments, or too much speed for the sharpness of the turn may cause the atv to tip. If the atv begins to tip over to the outside while negotiating a turn, lean more to the inside. It may a...

  • Page 76

    7-18 if you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the atv around while you still have forward motion (provided you have the room to do so) and go down the hill. 7 it is important when climbing a hill to make sure that y...

  • Page 77

    7-19 if your atv has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to con- tinue up the hill, dismount the atv on the uphill side. Physically turn the atv aroun...

  • Page 78

    7-20 riding downhill 7 warning going down a hill improperly could cause over- turns or loss of control. Always follow proper procedures for going down hills as described in this owner’s manual. !dzalways check the terrain carefully before you start down any hill. !dznever operate the atv on hills too ...

  • Page 79

    7-21 crossing a slope 7 whenever possible, ride your atv straight downhill. Avoid sharp angles which could allow the atv to tip or roll over. Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear. Traversing a sloping surface on your atv requires ...

  • Page 80

    7-22 crossing through shallow water the atv can be used to cross slow moving, shallow water of up to a maximum of 20 cm (8 in) in depth. Before entering the water, choose your path care- fully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset ...

  • Page 81

    7-23 after riding your atv in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case. Notice: undrained water cause damage or improper operation. Wash the atv in fresh water if it has been oper- ated in salt water or muddy conditions. Test your brak...

  • Page 82

    7-24 riding over rough terrain riding over rough terrain should be done with ca- ution. Look out for obstacles which could cause damage to the atv or could lead to an upset or accident. Be sure to keep your feet firmly mounted on the footboards at all times. Avoid jumping the atv as loss of control ...

  • Page 83

    7-25 sliding and skidding care should be used when riding on loose or slip- pery surfaces since the atv may slide. If unexp- ected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, po- sitioning your weight over ...

  • Page 84

    7-26 with practice, over a period of time, skill at con- trolled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both stability and control are re- duced. Bear in mind that sliding maneuvers should always be avoided on extremely slippery surfa...

  • Page 85

    7-27 if your atv can’t make it up a hill you are trying to climb: turn the atv around if you still have forward speed. If not, stop, dismount on the uphill side of the atv and physically turn the atv around. If the atv starts to slip backwards, do not use the rear brake – the atv may tip over on top...

  • Page 86

    8-1 periodic maintenance and minor repair periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/ operator. The most important points of vehicle inspection, adjustment, and lubrication ...

  • Page 87

    8-2 it for you. Tip if you do not have the tools or experience required for a particular job, have an e-ton dealer perform 8 1. Owner ’s tool kit and low-pressure tire gauge 2. Kick starter the service information included in this manual and the tools provided in the owner’s tool kit are in- tended ...

  • Page 88

    8-3 periodic maintenance chart for the emission control system tip for atvs not equipped with an odometer or an hour meter, follow the month maintenance intervals. For atvs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter- intervals should be followed. Items ...

  • Page 89

    8-4 6 * exhaust system check for leakage and replace gasket(s) if neces- sary. Check for looseness and tighten all screw clamps and joints if necessary. √ √ √ 7 spark arrester clean. √ √ √ no. Item inspect or maintain initial every whichev- er comes first month 1 3 6 6 12 km (mi) 320 (200) 1300 (800)...

  • Page 90

    8-5 general maintenance and lubrication chart no. Item inspect or maintain initial every whichev- er comes first month 1 3 6 6 12 km (mi) 320 (200) 1300 (800) 2500 (1600) 2500 (1600) 5000 (3200) hours 20 80 160 160 320 1 air filter element clean and replace if necessary. Every 20–40 hours (more often ...

  • Page 91

    8-6 10 * shock absorber assemblies check operation and correct if necessary. Check for oil leakage and replace if necessary. √ √ √ 11 * front knuckle piv- ots lubricate with lithium-soap-based grease. √ √ √ 12 * steering shaft lubricate with lithium-soap-based grease. √ √ √ 13 * steering system chec...

  • Page 92

    8-7 no. Item inspect or maintain initial every whichev- er comes first month 1 3 6 6 12 km (mi) 320 (200) 1300 (800) 2500 (1600) 2500 (1600) 5000 (3200) hours 20 80 160 160 320 18 * drive select lever safety system cable • check operation and adjust or replace if neces- sary. √ √ √ 19 * throttle lev...

  • Page 93

    8-8 tip 8 some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or muddy areas, or at full-throttle. Hydraulic brake service regularly check and, if necessary, correct the brake fluid level. Every two years replace the brake master cylinder and caliper, a...

  • Page 94

    8-9 8 a warning indicates a hazardous situation which, if not avoided, could result in death or serious injury. Checking the spark plug the spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be...

  • Page 95

    8-10 to check the spark plug 1. Check that the porcelain insulator around the center electrode of the spark plug is a medi- um-to-light tan (the ideal color when the atv is ridden normally). Tip if the spark plug shows a distinctly different color, the engine could be operating improperly. Do not at...

  • Page 96

    8-11 engine oil the engine oil level should be checked before each ride. In addition, the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the atv on a level surface. 2. Check the engine oil level on a cold engin...

  • Page 97

    8-12 4. Insert the dipstick into the filler hole (without screwing it in), and then remove it again to check the oil level. Tip the engine oil should be between the minimum and maximum level marks. 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recom- mended ty...

  • Page 98

    8-13 8 7. Add the specified amount of the recommend- engine oil filler cap. Tightening torque: engine oil drain bolt: 8 nm (0.8m·kgf, 5.8 ft·lbf) recommended oil: see page 10-2. Oil quantity: 0.75 l (0.80 us qt) (0.66 imp.Qt) notice do not mix any chemical additives. Do not use oils with a diesel sp...

  • Page 99

    8 8-14 2. Final transmission oil drain bolt final transmission oil the final transmission case must be checked for oil leakage before each ride. If any leakage is found, have e-ton dealer check and repair the atv. In addition, the final transmission oil must be changed at the intervals specified in ...

  • Page 100

    8-15 8 frequently if you are riding in unusually wet or dusty areas. 1. Two air filter case check hoses (opposite) notice be sure no foreign material enters the final transmission case. 6. Install and tighten the oil filler cap (bolt). 7. Check the final transmission case for oil leakage. If oil is ...

  • Page 101

    8-16 8 1. Remove the air filter case covers by remov- ing the bolts. 1.Two air filter case covers (opposite) 2. Bolts (opposite) 2 1 2. Remove the air filter elements by removing the screw, and then pull off the sponge materials from the air filter element holders. 1. Air filter element holders 2. S...

  • Page 102

    8 8-17 3. Wash the sponge materials gently but thor- oughly in solvent. Notice: do not twist the sponge materials when squeezing it. 4. Squeeze the excess solvent out of the sponge materials and let it dry. Always use parts cleaning solvent to clean the sponge materials. Never use low-flash-point so...

  • Page 103

    8-18 7. Install the sponge materials onto the air filter element holder. 8. Place the air filter elements in the original position, and then install the screw. 9. Install the air filter case covers by installing the bolts. Tip the air filter elements should be cleaned every 20– 40 hours. It should b...

  • Page 104

    8-19 cleaning the spark arrester be sure the exhaust pipe and muffler are cool be- fore cleaning the spark arrester. 1. Remove the screw and nut. 2. Remove the spark arrester by pulling it out of the muffler. 3. Tap the spark arrester lightly, and then use a wire brush to remove any carbon deposits....

  • Page 105

    8-20 adjusting the carburetor the carburetor should be checked and, if neces- sary, adjusted at the intervals specified in the peri- odic maintenance and lubrication chart. The carburetor is an important part of the engine and requires very sophisticated adjustment. Therefore, most carburetor adjust...

  • Page 106

    8-21 8 tip a diagnostic tachometer is needed to make this adjustment. 1. Start the engine and warm it up. Tip the engine is warm when it quickly responds to the throttle. 2. Attach the tachometer to the spark plug lead. 3. Check the engine idling speed and, if neces- sary, adjust it to specification...

  • Page 107

    8-22 the throttle cable free play should measure 1.0– 3.0 mm (0.04–0.12 in) at the throttle lever. Period- ically check the throttle cable free play and, if nec- essary, have an e-ton dealer adjust it. Valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/o...

  • Page 108

    8 8-23 adjusting the front brake lever free play the brake lever free play must be checked and, if necessary, adjusted at the intervals specified in the periodic maintenance and lubrication chart. 1 the brake lever free play should measure 4.0– 7.0 mm (0.16–0.28 in) as shown. If the free play is inc...

  • Page 109

    4. Tighten the lower locknut. 5. While applying the front brake, turn out the up- per adjusting bolt until the upper and lower ca- ble lengths are equal. The cable joint will become vertical. 1. Upper locknut 2. Upper adjusting bolt 3. Lower locknut 4. Lower adjusting bolt 1 2 4 3 (a) (b) (a) (b) 1 ...

  • Page 110

    8-25 the rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Each brake pad is provided with wear indicator grooves, which allows you to check the brake pad wear without having to disassemble the brake. If a brake pad has worn to the...

  • Page 111

    Have an e-ton dealer change the rear brake fluid at the intervals specified in the tip after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or when never they are d...

  • Page 112

    8-27 checking and lubricating the cables the operation and the condition of all control ca- bles should be checked before each ride, and the cables and cable ends should be lubricated if nec- essary. If a cable is damaged or does not move smoothly, have an e-ton dealer check or replace it. Checking ...

  • Page 113

    8-28 8 checking the wheel hub bearings the front and rear wheel hub bearings must be checked at the intervals specified in the periodic maintenance lubrication chart. If there is play in a wheel and hub or if a wheel does not turn smoothly, have an e-ton dealer check the wheel hub bearings. Lead aci...

  • Page 114

    8-29 to charge the battery have an e-ton dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the atv is equipped with optional electrical accessories. To store the battery 1. If the atv will not be used for mo...

  • Page 115

    8-30 1. Turn the key to “off” and turn off all electrical circuits. Notice to prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Specified fuse: 7.0 a the fuse holder is loc...

  • Page 116

    8-31 8 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack 1. Place the atv on a level surface. Tip when checking and adjusting the drive chain slack, there should be no weight on the atv and all tires must be touching ...

  • Page 117

    8-32 8 4. Tighten the locknut. 5. Tighten the rear wheel axle pinch bolts. 1. Rear wheel axle pinch bolts 2. Locknut 3. Drive chain adjusting nut 3 2 1 b a lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance tightening tor...

  • Page 118

    8-33 2. Lower the atv to the ground. 3. Tighten the wheel nuts to the specified torques. Tightening torques: front wheel nuts: 45 nm (4.5 m·kgf, 33 ft·lbf) rear wheel nuts: 45 nm (4.5 m·kgf, 33 ft·lbf) wheel. 1. Arrow mark installing a wheel 1. Install the wheel and the nuts. Tip when installing the...

  • Page 119

    8-34 troubleshooting although e-ton atvs receive a thorough in- spection before shipment from the factory, trouble may occur during operation. Any problem in the fu- el, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart repr...

  • Page 120

    8-35 troubleshooting chart check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate the electric starter. 2. Compression there is compression. There is no compression. Check th...

  • Page 121: Cleaning and Storage

    9-1 cleaning and storage cleaning frequent, thorough cleaning of your atv will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the atv: a. Block off the end of the exhaust pipe to prevent water entry. A plasti...

  • Page 122

    9-2 nia) and areas where strong chemicals are stored. Storage short-term always store your atv in a cool, dry place and, if necessary, protect it against dust with a porous cover. Notice storing the atv in a poorly ventilated room or covering it with a tarp while it is still wet, will allow water an...

  • Page 123

    9-3 plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (this will limit sparking during the next step.) d. Turn the engine over several times with the starter. (this will coat the cylinder wall with oil.) e. Remove the spark plug cap from the spark plug, an...

  • Page 124

    10 the specifications 2 2 2 2 69.3cc 47.0 * 40.0mm automatic (c.V.T. V-belt) 930mm / 36.6” 112kg / 246.92b swing arm / adjustable shock hydraulic disc 3.2psi /0.23kg/cm (cold) 4psi /0.28kg/cm (cold) 3.2psi /0.23kg/cm (cold) 4psi /0.28kg/cm (cold) 8.5:1 tire pressure front rear min max engine type di...

  • Page 125

    10 10-2 information is subject to change without notice. Wheel bolt pattern air mixture adjustment carburetor make/size main jet pilot jet battery sprockets front rear chain fluids final trans- mission oil ngk spark plug maximum rider weight minimum rider age fuel engine oil type type volume electro...

  • Page 126: Consumer Information

    11 11-1 consumer information identification numbers record the key identification number, vehicle iden- tification number and model label information in the spaces provided below for assistance when or- dering spare parts from an e-ton dealer or for ref- erence in case the atv is stolen. Key identif...

  • Page 127

    11-2 11 tip the vehicle identification number is used to identi- fy your atv. Engine serial number the engine serial number is stamped into the engine. 1. Vehicle identification number 1. Engine serial number www.Get2itparts.Com www.Get2itparts.Com www.Get2itparts.Com.

  • Page 128

    11-3 10 noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of de- sign incorpo...

  • Page 129

    11-4 maintenance record copies of work orders and/or receipts for parts you purchase and install will be required to document main- tenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of ...

  • Page 130

    11-5 11 eton america, llc. Limited vehicle warranty eton america warrants all new eton vehicles sold by new vehicles sold by an authorized dealer to original retail consumers are covered by this policy for a period of six (6) months from the date of delivery. There is no mileage limitation. This war...

  • Page 131: Eton America, Llc.

    11 eton america, llc. Atv limited warranty federal emmission control systems eton america llc warrants each new scooter/moped vehicle that includes as standard equipment a taillight and a stoplight; a) is designed, built and equipped so as to conform at the time of initial retail purchase with all a...

  • Page 132: Index

    Index accessories and loading ................................................ 6-6 air filter element, cleaning............................................ 8-15 b a battery...........................................................................8-28 brake lever, front.................................

  • Page 133

    O owner’s manual and tool kit........................................... 8-2 p parking .......................................................................... 6-4 parking brake ................................................................. 4-9 parking on a slope ..................................

  • Page 134

    Locate and read owner’s manual. Follow all instructions and warnings. Warning always: use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns. Avoid paved surfaces-pavement may seriously affect handling and control. Improper atv use can result in severe injury...