- DL manuals
- E-Z-GO
- Offroad Vehicle
- 602080
- Owner's Manual And Service Manual
E-Z-GO 602080 Owner's Manual And Service Manual
Summary of 602080
Page 1
Tm 602080 revised date: jan. 2007.
Page 2: Safety
Safety (notes, cautions and warnings continued on inside of back cover) notes, cautions and warnings throughout this guide note, caution and warning will be used. A note indicates a condition that should be observed. A caution indicates a condition that may result in damage to the vehicle. A warning...
Page 3: Owner’S Manual
Page i owner’s manual and service guide owner’s manual and service guide gasoline powered utility vehicle st 4x4 starting model year 2005 e-z-go division of textron, inc. Reserves the right to make design changes without obligation to make these changes on units previously sold and the infor- mation...
Page 4
Page ii general information owner’s manual and service guide this vehicle has been designed and manufactured in the united states of america (usa) as a ‘world vehicle’. The standards and specifications listed in the following text originate in the usa unless otherwise indicated. The use of non origi...
Page 5: Table of Contents
Page iii table of contents owner’s manual and service guide safety ................................................................................................................ Inside covers general information .........................................................................................
Page 6: Table Of Contents
Page iv owner’s manual and service guide table of contents top and windshield .......................................................................................................... 12 transporting vehicle ..............................................................................................
Page 7: Table of Contents
Page v table of contents owner’s manual and service guide light bulb replacement ............................................................................................... 25 fig. 35 headlight replacement .............................................................................................
Page 8: Table Of Contents
Page vi owner’s manual and service guide table of contents notes:.
Page 9: Safety Information
Owner’s manual and service guide safety information page vii this manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product. ...
Page 10: Safety Information
Owner’s manual and service guide safety information page viii • apply service brake to control speed on steep grades. • maintain adequate distance between vehicles. • reduce speed in wet areas. • use extreme caution when approaching sharp or blind turns. • use extreme caution when driving over loose...
Page 11: Safety Information
Owner’s manual and service guide safety information page ix ventilation always store gasoline vehicles in a well ventilated area. Ventilation prevents gasoline fumes from accumulating. Never fuel a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propa...
Page 12: Safety Information
Owner’s manual and service guide safety information page x notes:.
Page 13: Safety Information
Safety information page xi owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings general the following text is provided as recommended by part ii of sae j2258 dec 2003. E-z-go strongly endorse...
Page 14: Safety Information
Safety information page xii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings b.1.1.4.2 the controlling party shall supervise the handling of liquefied petroleum gas fuels (when used) to b...
Page 15: Safety Information
Safety information page xiii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings b.2.3.4 riding on the vehicle by persons other than the operator is authorized only on seat(s) provided by th...
Page 16: Safety Information
Safety information page xiv owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings equipped, is closed, following vehicle manufacturer's rec- ommended practice. (e) before disconnecting any par...
Page 17
Operation and service information page 1 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings welcome thank you for purchasing this utility vehicle. Before driv- ing vehicle, we ask you to sp...
Page 18
Operation and service information page 2 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings ways the vehicle may be used, it is important the operator consider any potential hazards before ...
Page 19
Operation and service information page 3 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings controls & indicators service brake pedal the service brake is a hydraulic front disc/rear drum b...
Page 20
Operation and service information page 4 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings if vehicle is equipped with factory installed cus- tom accessories, some accessories remain opera...
Page 21
Operation and service information page 5 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings place direction selector in forward and set park brake when leaving vehicle unattended. 2wd/4wd s...
Page 22
Operation and service information page 6 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings to prevent draining the battery, always place differential lock switches in the ‘unlocked’ positi...
Page 23
Operation and service information page 7 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings low oil pressure indicator light low oil pressure indicator light is located in gauge cluster at ...
Page 24
Operation and service information page 8 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings overuse of accessories may drain bat- tery and leave insufficient reserve to start vehicle. A 12 ...
Page 25
Operation and service information page 9 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings before operating, verify no one is behind vehicle. Always place a gas can on ground for filling. ...
Page 26
Operation and service information page 10 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings do not pull at an angle (ref. Fig. 16 on page 10). This will cause cable to pile up on one end, ...
Page 27
Operation and service information page 11 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings pull out desired amount of cable and secure. Engage drum by rotating knob until it snaps in plac...
Page 28
Operation and service information page 12 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings as possible from side of vehicle. Do not operate winch while sitting in passenger seat. Read ‘wi...
Page 29
Operation and service information page 13 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings vehicle may be equipped with a receiver that accepts a standard 2" ball hitch. Trailer range of ...
Page 30
Operation and service information page 14 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings maintenance to reduce possibility of severe injury or death from improper servicing techniques: ...
Page 31
Operation and service information page 15 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings periodic service schedule item before each use weekly every 20 hours every 50 hours every 100 ho...
Page 32
Operation and service information page 16 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings ** first occurrence only # more frequently in dusty conditions to perform service that is listed...
Page 33
Operation and service information page 17 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings lifting the vehicle tool list qty. Required floor jack ............................................
Page 34
Operation and service information page 18 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings oil level check to reduce possibility of engine damage, do not run engine with oil level too low...
Page 35
Operation and service information page 19 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings fill engine to upper hole on dipstick with appropriate oil (ref. Oil change on page 18). Return ...
Page 36
Operation and service information page 20 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings air cleaner canister type air cleaner air cleaner element is accessible by unsnapping two clips ...
Page 37
Operation and service information page 21 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings lubrication points do not use more than three (3) pumps of grease in any grease fitting at any o...
Page 38
Operation and service information page 22 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings battery cleaning to reduce possibility of damage to vehicle or floor, neutralize acid before rin...
Page 39
Operation and service information page 23 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings tem. Do not use pressure in excess of 700 psi (4800 kpa) to wash exterior of vehicle. Clean wind...
Page 40
Operation and service information page 24 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings wheels and tires tires are uni-directional and should never be moved from one side of vehicle to...
Page 41
Operation and service information page 25 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings light bulb replacement replacement bulbs are available from a local distributor, an authorized b...
Page 42
Operation and service information page 26 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings • add fuel stabilizer to fuel tank following instruc- tions on stabilizer container. • attach fu...
Page 43
Operation and service information page 27 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings after every off road use, allow to cool and then check for build up of dirt and debris in air in...
Page 44
Operation and service information page 28 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings hardware periodically, vehicle should be inspected for loose fasten- ers. Fasteners should be ti...
Page 45: General Specifications
Page 29 general specifications owner’s manual and service guide general specifications.
Page 46: General Specifications
Page 30 owner’s manual and service guide general specifications st 4x4 standard equipment: chassis welded steel, hot-dip galvanized, front hitch receiver body (front) flexible, impact resistant durashield™ injection molded tpe (thermoplastic elastomer) with base coat/clear coat body (rear) lightweig...
Page 47: General Specifications
Page 31 general specifications owner’s manual and service guide fig. 42 vehicle dimensions fig. 43 vehicle incline specifications front 43 3/8" (110 cm) rear 43 3/4" (111 cm) 76" (193 cm) 112" (285 cm) 50" (127 cm) 16" (40.6 cm) 8 3/8" (21.3 cm) clearance at lowest point of vehicle (on rear axle) 31...
Page 48: General Specifications
Page 32 owner’s manual and service guide general specifications fig. 44 vehicle turning clearance diameter and intersecting aisle clearance turning clearance diameter approx. 25'-6" (7.8 m) ref dim 3-3.
Page 49: Vehicle Warranties
Page 33 owner’s manual and service guide vehicle warranties vehicle warranties.
Page 50: Vehicle Warranties
Page 34 owner’s manual and service guide vehicle warranties.
Page 51: Vehicle Warranties
Page 35 vehicle warranties owner’s manual and service guide emission control system warranty statement (owner’s defect warranty rights and obligations) refer to the honda emission control system warranty sheet, provided with vehicle, for information. Engine owner warranty policy refer to the warrant...
Page 52: Vehicle Warranties
Page 36 owner’s manual and service guide vehicle warranties notes:.
Page 53: Declaration of Conformity
Page 37 owner’s manual and service guide declaration of conformity declaration of conformity (europe only) declaration of conformity is packaged with vehicle. For additional information, contact: ransomes jacobsen limited west road, ransomes europark, ipswich, england, ip3 9tt.
Page 54: Declaration of Conformity
Page 38 owner’s manual and service guide declaration of conformity notes:.
Page 55: Labels and Pictograms
Appendix a - 1 labels and pictograms owner’s manual and service guide labels and pictograms.
Page 56: Labels and Pictograms
Appendix a - 2 owner’s manual and service guide labels and pictograms notes:.
Page 57: Labels and Pictograms
Appendix a - 3 labels and pictograms owner’s manual and service guide fig. 45 label locations 75696g01 74099g01 see following pages for explanation of these pictograms: (14) 74099-g01 72939g01 (lift cowl) to release cowl, raise and hold cowl, lift lever and lower cowl carefully 72939g01 h o 2 1 2 3 ...
Page 58: Labels and Pictograms
Appendix a - 4 owner’s manual and service guide labels and pictograms fig. 46 pictogram definitions 1. 2. 4. Max m ax 14 ° / 25 % 14 ° / 25 % 5. ! 6. P p 12. X in x in xx cm xx cm max load max load xxx lbs xxx lbs xxx kg xxx kg 13. ! 9. 11. 7. Ma x m ax xxx lbs. Xxx lbs. Xxx kg xxx kg 10. Ma x m ax ...
Page 59: Labels and Pictograms
Appendix a - 5 labels and pictograms owner’s manual and service guide fig. 47 pictogram definitions 26. 27. 1 3 h o 2 p p 15. 2 p p 16. P p 18. P p 17. 23. 21. 22. 24. 25. 19. 20. 28. 29. 30. 31. 32. 33. 34. 35. Clean up gasoline spills with water before starting engine unlead gasoline do not spill ...
Page 60: Labels and Pictograms
Appendix a - 6 owner’s manual and service guide labels and pictograms fig. 48 pictogram definitions 36. 37. F 38. 42. R 39. P f 40. P n 41. On 43. Off 44. 45. 46. 47. 48. 49. 50. 51. Start 52. P 53. 1 2 3 operate from driver’s side only keep arms and legs within vehicle to operate vehicle in forward...
Page 61: Labels and Pictograms
Appendix a - 7 labels and pictograms owner’s manual and service guide fig. 49 pictogram definitions 62. 63. 56. 57. 58. 59. 60. 61. 55. 54. Warning read owner’s manul before operating vehicle in forward or reverse warning read owner’s manual before parking vehicle and leaving it unattended forward n...
Page 62: Labels and Pictograms
Appendix a - 8 owner’s manual and service guide labels and pictograms notes:.
Page 63
Check area behind the vehicle before operating in reverse. Make sure the direction selector is in correct position before attempting to start the vehicle. Slow down before and during turns. All turns should be executed at reduced speed. Always bring vehicle to a complete stop before shifting the dir...
Page 64: Starting Model Year 2005
Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron, inc. Technical communications department starting model year 2005 p/n 602080 issued: april 2005 e-z-go division of textron, inc., 1451 marvin griffin road, augusta...