E-Z-GO Cushman Service & Parts Manual

Manual is about: GASOLINE POWERED PERSONNEL CARRIERS AND GOLF CAR

Summary of Cushman

  • Page 1

    19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 - includes items 3 - 16 a textron company gasoline powered personnel carriers and golf car issued date september 2005 revised date july 2008 service parts manual 601028.

  • Page 3: Service Parts Manual

    Page i service parts manual service parts manual gasoline powered personnel carriers and golf cars shuttle/bellhop 2 shuttle/bellhop 4 shuttle/bellhop 6 tg5 starting model year 2005 disclaimer: the e-z-go division of textron inc. Reserves the right to incorporate engineering and design changes to pr...

  • Page 4

    Page ii notes service parts manual to obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized branch or the warranty department with vehicle serial number and manufacturer code. The use of non original equipment manufacturer (oem) parts may void...

  • Page 5: Table of Contents

    Page iii table of contents service parts manual section page no. How to use the service parts manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V illustrated parts breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 6: Table of Contents

    Page iv table of contents service parts manual notes:.

  • Page 7

    V service parts manual this manual is divided into several sections: • general information • illustrated parts breakdown • appendix the first section, general information, contains the following information: • warranty information • general index • how to use the service parts manual the second sect...

  • Page 8

    Vi how to use the service parts manual service parts manual 1. When the part number is not known • determine the function and application of the part required. Turn to the general index and select the most appro- priate title. • turn to the page number indicated and locate the desired part on the il...

  • Page 9: Illustrated Parts Breakdown

    Page vii service parts manual illustrated parts breakdown illustrated parts breakdown.

  • Page 10: Accelerator

    Page a-1 service parts manual 6 5 13 12 11 11 10 12 14 15 24 25 26 27 28 23 29 4 16 5 23 19 21 20 22 part of accelerator cable 18 36 3 1 - includes items 3 - 39, 41 - 49 2 - includes items 3 - 37, 40 - 49 (tg5) 7 8 31 32 33 35 34 50 part of frame 43 47 48 31 46 45 51 30 44 41 42 49 ref acl 8-1 39 , ...

  • Page 11: Accelerator

    Page a-2 service parts manual 98 99 86 129 130 87 88 77 76 66 81 62 64 63 107 121 111 122 123 110 120 125 126 127 75 82 83 78 85 - includes items 86 - 96 106 - includes items 107 - 119 61 104 102 101 80 a c b 88 - includes items 89 - 96 94 93 91 91 90 90 92 89 95 96 b 55 54 57 58 53 66 - includes it...

  • Page 12: Accelerator

    Page a-3 service parts manual when ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3 4 5 description qty. 1 ...

  • Page 13: Accelerator

    When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3 4 5 description qty. Page a-4 service parts manual 31...

  • Page 14: Accelerator

    Page a-5 service parts manual when ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3 4 5 description qty. 61...

  • Page 15: Accelerator

    When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3 4 5 description qty. Page a-6 service parts manual 91...

  • Page 16: Accelerator

    Page a-7 service parts manual when ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3 4 5 description qty. 12...

  • Page 17: Accelerator

    Page a-8 service parts manual accelerator.

  • Page 18: Air Cleaner

    Page b-1 service parts manual 13 12 14 1 11 ignition coil bracket 2 5 20 carburetor 21 6 9 7 4 26 16 18 17 7 8 ref air 8 air cleaner.

  • Page 19: Air Cleaner

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 20: Body

    Page c-1 service parts manual 40 39 32 34 4 2 3 31 1 32 7 8 5 35 33 23 27 1 - includes items 2 - 5 14 15 11 12 16 18 21 22 20 19 9 ref bod 8-1 body.

  • Page 21: Body

    Page c-2 service parts manual 29 37 38 25 95 87 88 94 93 26 27 28 36 89 90 91 92 96 96 42 43 ref bod 8-2 body.

  • Page 22: Body

    Page c-3 service parts manual 66 67 68 71 57 64 63 47 48 58 61 59 60 49 62 50 51 81 83 78 79 84 82 80 52 53 56 46 44 45 46 85 77 74 75 76 73 tg5 70 56 69 55 54 tg5 ref bod 8-3 body.

  • Page 23: Body

    Page c-4 service parts manual 98 108 109 107 110 111 101 104 105 100 104 102 103 112 111 99 119 120 116 117 115 ref bod 8-4 body.

  • Page 24: Body

    Page c-5 service parts manual 138 139 121 122 146 123 123 144 143 142 125 126 128 129 130 131 132 127 133 136 137 139 141 ref bod 8-5 body.

  • Page 25: Body

    Page c-6 service parts manual 158 159 160 162 163 168 171 172 169 156 154 153 174 155 163 164 151 - includes items 152 - 155 ref bod 8-6 158 body.

  • Page 26: Body

    Page c-7 service parts manual front of v ehicle 15 200 204 207 205 221 220 shuttle 2 176 216 218 219 217 185 186 187 184 182 183 181 189 179 180 178 177 224 199 198 195 197 196 206 201 210 211 212 209 235 213 208 232 227 229 231 223 222 237 236 191 190 188 228 230 225 body.

  • Page 27: Body

    Page c-8 service parts manual 238 239 241 240 248 261 262 263 249 250 251 265 266 252 253 254 255 256 257 258 242 243 245 246 247 244 shuttle 2 body.

  • Page 28: Body

    Page c-9 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 29: Body

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 30: Body

    Page c-11 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional i...

  • Page 31: Body

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 32: Body

    Page c-13 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional i...

  • Page 33: Body

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 34: Body

    Page c-15 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional i...

  • Page 35: Body

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 36: Body

    Page c-17 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional i...

  • Page 37: Body

    Page c-18 service parts manual body.

  • Page 38: Brakes - Mechanical

    Page d-1 service parts manual part of frame 2 3 4 19 20 5 6 7 8 9 10 1 12 13 14 15 16 18 23 24 32 30 31 28 28 31 46 45 34 35 38 39 35 42 41 50 43 48 40 49 accelerator pedal 36 36 37 38 37 18 - includes items 19, 20 22 - includes items 23 - 24 ref brm 8-1 brakes - mechanical.

  • Page 39: Brakes - Mechanical

    Page d-2 service parts manual 68 67 57 66 71 73 75 70 62 55 73 54 65 64 63 61 74 80 79 brake pedal (vehicle with brake lights) 56 wht blk 69 72 53 - includes items 54 - 80 56 - includes items 57 - 59 59 58 76 78 ref brm 8-2 brakes - mechanical.

  • Page 40: Brakes - Mechanical

    Page d-3 service parts manual front of vehicle 108 107 106 105 102 101 98 90 85 88 87 96 94 95 91 92 93 89 97 110 111 82 - includes items 84 - 92, 94, 95 83 - includes items 84 - 91, 93 - 95 84 - includes items 85 86 - includes items 87 - 91 92 - includes items 94, 95 93 - includes items 94, 95 100 ...

  • Page 41: Brakes - Mechanical

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 42: Brakes - Mechanical

    Page d-5 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 43: Brakes - Mechanical

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 44: Brakes - Mechanical

    Page d-7 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 45: Brakes - Mechanical

    Page d-8 service parts manual brakes - mechanical.

  • Page 46: Brakes - Front Disc

    Page e-1 service parts manual ref brh 21-1 part of frame 2 3 4 19 20 5 6 7 8 9 11 10 1 12 13 14 15 16 18 23 24 25 32 30 31 26 28 28 31 46 45 34 35 38 39 35 42 41 50 43 48 40 49 accelerator pedal 36 37 18 - includes items 19, 20 22 - includes items 23 - 26 36 37 38 ‘ brakes - front disc.

  • Page 47: Brakes - Front Disc

    Page e-2 service parts manual 68 67 57 66 71 73 75 62 55 73 54 65 64 63 61 74 80 79 brake pedal (vehicle with brake lights) 56 wht blk 69 72 53 - includes items 54 - 80 56 - includes items 57 - 59 77 59 58 ref brh 21-2 70 76 78 brakes - front disc.

  • Page 48: Brakes - Front Disc

    Page e-3 service parts manual ref brh 21-3 86 84 88 83 82 85 87 95 96 103 102 97 95 93 101 94 91 105 113 96 111 110 109 92 107 98 111 112 99 100 90 - includes items 91 - 103 105 - includes items 93 - 103, 106, 107 108 -includes items 94 - 97, 103 brakes - front disc.

  • Page 49: Brakes - Front Disc

    Page e-4 service parts manual ref brh 21-4 11 6 11 8 127 128 129 136 120 11 9 120 130 141 140 142 138 139 138 120 136 135 135 122 133 132 121 123 125 126 115 - includes 1 16 - 133 front disc brake actua t or assembl y 140 brakes - front disc.

  • Page 50: Brakes - Front Disc

    Page e-5 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 51: Brakes - Front Disc

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 52: Brakes - Front Disc

    Page e-7 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 53: Brakes - Front Disc

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 54: Brakes - Front Disc

    Page e-9 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 55: Brakes - Front Disc

    Page e-10 service parts manual brakes - front disc.

  • Page 56: Carburetor and Choke

    Page f-1 service parts manual 32 31 31 5 16 17 18 19 20 21 22 23 27 28 23 25 26 25 24 6 4 9 10 11 1 - includes items 2 - 28 8 13 12 14 3 29 7 15 2 carburetor and choke.

  • Page 57: Carburetor and Choke

    Page f-2 service parts manual carburetor and choke 40 see air cleaner section 37 36 38 39 34 ref cac 2-2.

  • Page 58: Carburetor and Choke

    Page f-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...

  • Page 59: Carburetor and Choke

    Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...

  • Page 60: Clutch

    Page g-1 service parts manual 15 11 13 20 1 7 9 10 8 14 17 3 4 5 18 19 12 ref clt 8 clutch.

  • Page 61: Clutch

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 62: Direction Selector

    Page h-1 service parts manual 11 21 12 22 13 23 2 27 25 26 30 31 6 39 19 20 10 8 18 9 5 37 28 29 41 17 16 15 34 33 35 36 34 1 - includes items 2 - 27 44 40 42 4 3 43 direction selector.

  • Page 63: Direction Selector

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 64: Direction Selector

    Page h-3 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 65: Direction Selector

    Page h-4 service parts manual direction selector notes:.

  • Page 66: Electrical System

    Page j-1 service parts manual 32 grn 37 see starter/generator section 42 f2 a2 a1 f1 43 47 df 13 14 67 23 18 19 21 20 25 26 24 44 30 29 see body section 1 2 33 40 35 1 - includes item 2 front of vehicle ref ele 2-1 31 6 7 8 9 electrical system.

  • Page 67: Electrical System

    Page j-2 service parts manual to f2 on starter/ generator black 48 67 53 71 52 51 47 - includes items 48 - 72 red 53 49 69 57 58 ref ele 2-2 50 70 64 63 62 72 56 electrical system.

  • Page 68: Electrical System

    Page j-3 service parts manual front of vehicle fuse block horn button grn 77 78 76 ho rn floorboard 88 86 87 90 89 87 horn seatwrap support blk yel 83 82 84 81 ref ele 8-3 electrical system.

  • Page 69: Electrical System

    Page j-4 service parts manual blk blk blk blk blk blk yel red red grn blu blu driver side passenger side 101 102 102 103 103 110 rear fender wht to blk from harness - both sides blk to blu/wht from harness - both sides red to wht from harness - driver side red to yel from harness - passenger side re...

  • Page 70: Electrical System

    Page j-5 service parts manual turn signal 118 114 115 116 120 128 152 on off fuel f e 131 136 145 132, 133 137, 138 146, 147 139 127 140 126 121, 122 123, 124 125 141 149 142 150 fuel gauge, low oil pressure light, and key switch 113 ref ele 8-5 electrical system.

  • Page 71: Electrical System

    Page j-6 service parts manual hour meter 155 - includes items 156 - 160 ref ele 8-6 electrical components cover front of vehicle seat support solenoid (+) (-) black yellow hour meter 159 160 156 157 158 electrical system.

  • Page 72: Electrical System

    Page j-7 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 73: Electrical System

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 74: Electrical System

    Page j-9 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 75: Electrical System

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 76: Electrical System

    Page j-11 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional i...

  • Page 77: Electrical System

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 78: Engine and Muffler

    Page k-1 service parts manual 14 12 9 15 see electrical section see carburetor and choke section 11 16 24 17 18 2 23 13 part of rear engine mount 29 27 28 ref emf 2 25 26 6 4 5 3 19 20 7 engine and muffler.

  • Page 79: Engine and Muffler

    Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...

  • Page 80: Engine Mounting

    Page l-1 service parts manual oil 21 22 29 40 39 2 28 23 1 11 20 21 9 10 25 24 21 8 part of frame 14 16 15 13 12 19 38 34 35 3 4 5 30 31 ref emt 8 engine mounting.

  • Page 81: Engine Mounting

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 82: Engine Mounting

    Page l-3 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 83: Engine Mounting

    Page l-4 service parts manual engine mounting.

  • Page 84: Front Suspension/steering

    Page m-1 service parts manual ref fss 1-1 52 34 37 11 33 48, 49 36 *note: tie rod not shown for clarity 1 2 53 part of frame 45 126 43 44 34 4,15 19,30 53 53 40 41* 42* part of frame front of vehicle 8 6 6 5 10 9 21 22 7 20 25 50 23 4 lug 5 lug 35 *truck models only 3 - includes items 4 -10 7 - incl...

  • Page 85: Front Suspension/steering

    Page m-2 service parts manual front of vehicle 108 107 106 105 69 65 66 60 59 61 62 68 67 56 64 100 102 101 81,86 84,89 109 113 115 79 92 93 116 114 56 - includes items 57 - 69 65 - includes items 66 - 69 81 - includes items 82 - 84 86 - includes items 87 - 89 100 - includes items 101, 102 119 - inc...

  • Page 86: Front Suspension/steering

    Page m-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...

  • Page 87: Front Suspension/steering

    Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...

  • Page 88: Front Suspension/steering

    Page m-5 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...

  • Page 89: Front Suspension/steering

    Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...

  • Page 90: Front Suspension/steering

    Page m-7 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...

  • Page 91: Front Suspension/steering

    Page m-8 service parts manual front suspension/steering.

  • Page 92: Fuel System

    Page n-1 service parts manual front of vehicle 19 1 9 2 20 29 10 3 4 13 11 21 19 20 18 12 14 11 part of frame 7 6 5 ref fsy 8 25 25 28 25 24 26 to carburetor to crankcase pulse fitting 22 fuel system.

  • Page 93: Fuel System

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 94

    Page n-3 service parts manual front of vehicle 7 6 5 2 4 3 14 12 29 13 1, 9 25 to crankcase pulse fitting 18 28 to carburetor 25 25 24 26 19 21 20 22 14 12 11 part of frame california emission requirement fuelsystem - california requirement.

  • Page 95

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 96: Rear Axle

    Page p-1 service parts manual 21 1 16 5 6 25 20 23 22 13 18 9 14 15 12 oil 29 19 30 1 - includes items 3 - 27 10 27 11 3 4 7 7 7 8 8 8 ref rxm 8 rear axle.

  • Page 97: Rear Axle

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 98: Rear Suspension

    Page q-1 service parts manual 5 21 20 10 14 15 17 18 19 16 20 20 7 21 21 22 20 21 1 8 2 22 9 13 6 11 3 4 ref rsm 8 rear suspension.

  • Page 99: Rear Suspension

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 100: Seating

    Page r-1 service parts manual seating 30 floormat 11 22 4 3 17 18 19 20 21 26 27 10 5 31 28 29 24 23 6 8 7 tg5 10 - includes items 11 - 14 shuttle 3 - includes items 4 - 8 1 27 25 34 32 33 12 13 14 25 34 27 ref sea 8-1.

  • Page 101: Seating

    Page r-2 service parts manual 37 73 50 51 49 45 46 47 48 38 39 see body section shuttle 44 - includes items 45 - 51 tg5 54 - includes items 55 - 58 61 44 77 53 55 56 57 58 42 38 39 41 37 73 ref sea 8-2 seating.

  • Page 102: Seating

    Page r-3 service parts manual 71 81 80 79 70 69 78 64 67 65 72 68 76 74 75 63 - includes items 64 - 76 66 - includes items 67 - 72 shuttle 6 ref sea 8-3 seating.

  • Page 103: Seating

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 104: Seating

    Page r-5 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 105: Seating

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 106: Starter / Generator

    Page s-1 service parts manual 23 22 21 23 20 43 40 16 25 26 33 34 35 15 9 1 - includes items 2 - 43 2 - includes items 3 - 5 9 - includes items 10 - 13 17 - includes items 18 - 23 25 - includes items 26 - 28 32 - includes items 33 - 37 40 - includes items 41 - 43 17 32 2 30 3 27 37 18 36 19 28 38 39...

  • Page 107: Starter / Generator

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 108: Starter / Generator

    Page s-3 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 109: Starter / Generator

    Page s-4 service parts manual starter / generator.

  • Page 110: Weather Protection

    Page t-1 service parts manual 6 5 5 strut 3 7 4 2 front of vehicle windshield retainer fold down windshield 1 - includes items 2 - 7 16 15 strut 13 17 14 12 front of vehicle rear windshield 15 11 - includes items 12 - 17 24 23 23 strut 21 25 22 20 front of vehicle full windshield 19 - includes items...

  • Page 111: Weather Protection

    Page t-2 service parts manual sun top 38 45 47 front strut 45 46 front of vehicle 29 41 42 39 40 (inside) 43 49 (front passenger side shown) front of vehicle 44 48 36 30, 31 34 34 33 (driver side shown) 35 sun top (shuttles) a c b e 45 45 32 46 rear strut 37 28 rear of vehicle d b c a e d 27 - inclu...

  • Page 112: Weather Protection

    Page t-3 service parts manual 57 53 52 55 54 (driver side shown) front of vehicle 58 56 55 59 61 60 63 62 64 65 68 67 front of vehicle 66 66 69 67 68 (driver side rear shown) front of vehicle sun top (te5/tg5) a d c b a d b 51 - includes items 52 - 69 c ref wea 7-3 weather protection.

  • Page 113: Weather Protection

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 114: Weather Protection

    Page t-5 service parts manual the use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional in...

  • Page 115: Weather Protection

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 116: Wheels and Tires

    Page u-1 service parts manual 3 1 - includes items 2, 3, 4 (style of tire may differ from tire shown) 2 5 4 wheels and tires.

  • Page 117: Wheels and Tires

    The use of non u.L. Parts will void any u.L. Listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item part no. 1 2 3...

  • Page 119: Specialty Products

    Appendix a-1 service parts manual specialty products specialty products.

  • Page 120: Specialty Products

    Appendix a-2 specialty products service parts manual special tools part no. High resistance spark plug wire set............................................................................................... 26733-g02 clutch puller (drive) ................................................................

  • Page 121: Specialty Products

    Appendix a-3 service parts manual specialty products maintenance products part no. Formula 40 vinyl-coat ® - white ............................................................................................................28166-g01 plexus ® cleaner, 7 ounce (210 ml) (for windshields) .................

  • Page 122: Specialty Products

    Appendix a-4 specialty products service parts manual.

  • Page 124

    Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron, inc. Technical communications department e-z-go division of textron, inc., 1451 marvin griffin road, augusta, georgia usa 30906-3852 to contact us north america: t...