622014 owner’s guide issued july 2011 revised june 2012.
Welcome thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this owner’s guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehi...
Page i foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Owner’s guide 48 v electric powered vehicle express s4 express l4 starting model year 2012 never modify the vehicle in any way that will ...
Foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page ii this vehicle has been designed and manufactured in the united states of america (usa). The standards and specifications listed in the fo...
Page iii table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Section page no. Safety..........................................................................................................
Page iv table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.
1 - 1 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 title page no. Safety........................................................................................................................
1 - 2 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.
1 - 3 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 safety for any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand...
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 4 1 this manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence ...
1 - 5 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 with electric powered vehicles, be sure that all electrical accessories are grounded directly to the battery (-) post. Never use the chass...
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 6 1 • support the vehicle using wheel chocks and jack stands, never get under a vehicle that is supported by a jack, lift the vehicle in accor...
1 - 7 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 35493g01 raise the seat to find this label located on the passenger side affixed to the controller cover h orn 601781 613048 ! ! R f p f !...
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 8 1 warning read manual ! Warning use caution in inclement weather warning do not operate under the influence of drugs or alcohol max 14û / 25...
1 - 9 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 p p ground fuel pump p p do not spill fuel on a hot engine no tampering. Keep hands out negative ground battery do not connect positive ba...
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 10 1 keep arms and legs within vehicle f to operate vehicle in forward: q turn key to on q move direction selector to forward q depress accele...
1 - 11 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Safety 1.
1 - 12 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.
2 - 1 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 title page no. Express s4 vehicle specifications ............................................................................
2 - 2 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.
2 - 3 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 model: express s4 type: electric powered personnel carrier model year: 2012 part no:. 618861 trucourse technology: program...
General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 4 2 model: express l4 type: electric powered personnel carrier model year: 2012 part no:. 618863 trucourse technology: program...
2 - 5 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 front 38.5 in (98.0 cm) rear 38.0 (97.0 cm) 74.5 in (189.0 cm) 52.4 in (133.0 cm) 105.3 in (267.0 cm) 65.5 in (166.0 cm) 5...
General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 6 2 turning clearance diameter express s4 express l4 19.0 ft (5.8 m) 19.0 ft (5.8 m).
2 - 7 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. General specifications 2.
2 - 8 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.
3 - 1 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 title page no. Features................................................................................................................
3 - 2 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.
3 - 3 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 features general information if the vehicle is equipped with factory installed custom accessories, some accessories remain operation...
Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 4 3 7 10 h orn off on 2 3 12 park brake park brake h orn 4 5 6 1 8 9.
3 - 5 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 with the key switch ‘on’, depressing the accelerator pedal starts the motor.When the pedal is released, the motor will stop. To stop...
Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 6 3 16. Charger with dc to dc converter charger is used to charge battery while vehicle is parked and the dc to dc converter is used to ...
3 - 7 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 19. Run/tow switch the run/tow switch is used when the vehicle has become stalled or inoperative. To reduce the possibility of sever...
Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 8 3 22. Handrail - rear the rear handrails are designed to help keep the occupants properly positioned in the event of sudden vehicle po...
3 - 9 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Introduction 3.
3 - 10 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.
4 - 1 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 4 4 4 title page no. Serial number location ...................................................................................
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 2 4 4 4 4 serial number location two serial number and manufacture date code plates are on the vehicle. One (part c) is placed o...
4 - 3 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 4 4 4 before initial use read, understand and follow the safety label on the instrument panel. Be sure you understand how to...
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 4 4 4 4 4 portable charger installation risk of electric shock. Connect charger power cord to an outlet that has been properly i...
4 - 5 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 4 4 4 looping the dc cord through the steering wheel when charging serves as a good reminder to store the cord out of the wa...
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 6 4 4 4 4 the charge is less than 80% and a long flash if the charge is greater than 80%. If the charger’s led is a steady green...
4 - 7 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 4 4 4 maintenance instructions 1. For flooded lead-acid batteries, regularly check the water levels of each battery cell aft...
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 8 4 4 4 4 always bring the vehicle to a complete stop before shifting the direction selector. Do not take vehicle out of ‘gear’ ...
4 - 9 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 4 4 4 changing performance options the performance option may be changed if the existing option is not compatible with the t...
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 10 4 4 4 4 the tct system is not a substitute for the service brake which should be used to control speed and reduce possibility...
4 - 11 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 4 4 4 pedal-up braking pedal-up braking is regenerative braking that occurs when the accelerator pedal is released while th...
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 12 4 4 4 4 high pedal disable feature high pedal disable prevents undesired acceleration if the direction selector lever is chan...
4 - 13 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 4 4 4 coasting to reduce the possibility of severe injury or death from coasting at above recommended speeds, limit speed w...
4 - 14 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 4 4 4 4.
5 - 1 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 title page no. Vehicle cleaning and care ...............................................................................................
5 - 2 maintenance 5 ac voltage ................................................................................................................................................................................................ 5-19 troubleshooting...........................................................
5 - 3 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 vehicle cleaning and care vehicle cleaning to reduce the possibility of severe injury or vehicle damage, read and understand all inst...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 4 5 common sense operation to prevent severe injury or death, observe the following: never transport loaded firearms on or in vehicle che...
5 - 5 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 repair some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. To reduce the pos...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 6 5 wheels and tires a tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall. ...
5 - 7 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 wheel installation to reduce the possibility of component damage, do not tighten lug nuts to more than 85 ft. Lbs. (115 nm) torque. I...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 8 5 light bulb replacement to reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry ...
5 - 9 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 transporting vehicle towing to reduce the possibility of severe injury or death: use extra caution when towing a vehicle. Do not ride...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 10 5 wear eye protection when working on the vehicle. Use extra care when work- ing around batteries, or using solvents or compressed air...
5 - 11 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 over time, a subtle loss of performance may take place; therefore, it is important to establish the standard with a new vehicle. The...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 12 5 lubrication do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease sea...
5 - 13 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 periodic service schedule check clean, adjust, etc. Replace to perform service that is listed in this schedule but not described in ...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 14 5 battery charging and maintenance safety always observe the following warnings when working on or near batteries. To prevent battery ...
5 - 15 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench from ’shorting out’ a battery, which could result in an...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 16 5 do not overfill batteries. The charging cycle will expel electrolyte and result in component damage. A battery being charged will ’g...
5 - 17 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 the watering device should only be used if the electrolyte level is less than 1/2” (13 mm) above top of plates. The electrolyte in a...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 18 5 when cleaning the outside of the batteries and terminals, do not use a water hose without first spraying the batteries with a soluti...
5 - 19 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 to prevent battery explosion that could result in severe personal injury or death, extreme care must be used with aerosol containers...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 20 5 ranty. Different manufacturers have different requirements. Consult the battery manufacturer or the manufacturer’s rep- resentative ...
5 - 21 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 using a hydrometer 1. Draw electrolyte into the hydrometer several times to permit the thermometer to adjust to the electrolyte tem-...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 22 5 prolonged storage battery charger, controller and other electronic devices need to be disconnected since they will contribute to the...
5 - 23 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Maintenance 5.
5 - 24 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 5.
A - 1 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Table of contents for appendix a title page no. Declaration of conformity .................................................................
A - 2 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.
A - 3 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Declaration of conformity.
Appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. A - 4 declaration of conformity (continued).
A - 5 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Appendix a.
A - 6 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.
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