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E-Z-GO Express L6 - Gas Owner's Manual

Manual is about: Owner Manual

Summary of Express L6 - Gas

  • Page 1

    622009 owner’s guide issued july 2011 revised august 2012.

  • Page 2: Welcome

    Welcome thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this owner’s guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehi...

  • Page 3: Foreword

    Page i foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Owner’s guide gasoline powered vehicle express s6 express l6 starting model year 2012 never modify the vehicle in any way that will alter...

  • Page 4: Foreword

    Foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page ii this vehicle has been designed and manufactured in the united states of america (usa) as a ‘world vehicle’. The standards and specificat...

  • Page 5: Table of Contents

    Page iii table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Section page no. Safety..........................................................................................................

  • Page 6: Table of Contents

    Page iv table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 7: Safety

    1 - 1 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 title page no. Safety........................................................................................................................

  • Page 8: Safety

    1 - 2 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.

  • Page 9: Safety

    1 - 3 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 safety for any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand...

  • Page 10: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 4 1 engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive ha...

  • Page 11: Safety

    1 - 5 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 general all vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to an...

  • Page 12: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 6 1 • apply service brake to control speed on steep grades • maintain adequate distance between vehicles. • reduce speed in wet areas • use ex...

  • Page 13: Safety

    1 - 7 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 labels and pictograms h orn h o 2 1 2 3 p p p p p p 74093-g01 74093g01 warning windshields do not provide protection from golf balls or ot...

  • Page 14: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 8 1 warning read manual ! Warning use caution in inclement weather warning do not operate under the influence of drugs or alcohol max 14û / 25...

  • Page 15: Safety

    1 - 9 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 1 3 h o 2 p p clean up gasoline spills with water before starting engine p p unleaded gasoline p p ground fuel pump p p do not spill fuel ...

  • Page 16: Safety

    Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 10 1 p f operate from drivers side only keep arms and legs within vehicle f to operate vehicle in forward: turn key to on move direction selec...

  • Page 17: Safety

    1 - 11 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 engine cranking position 51. Start pull handle up to engage park brake 52. P pull handle up, push button in, push handle down to release ...

  • Page 18: Safety

    1 - 12 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.

  • Page 19: General Specifications

    2 - 1 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 title page no. Express s6 vehicle specifications ............................................................................

  • Page 20: General Specifications

    2 - 2 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.

  • Page 21: General Specifications

    2 - 3 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 model: express s6 type: gas powered personnel carrier (carb) model year: 2012 part no: 618866 engine: 13 hp (9.7 kw) excee...

  • Page 22: General Specifications

    General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 4 2 model: express l6 type: gas powered personnel carrier model year: 2012 part no: 618868 engine: 13 hp (9.7 kw) exceeds sae ...

  • Page 23: General Specifications

    2 - 5 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 141.8 in. (360.0 cm) 93.5 in. (237.0 cm) 49.0 in. (124.0 cm) rear 38.5 in. (98.0 cm) front 37.5 in. (95.0 cm) 73.0 in. (18...

  • Page 24: General Specifications

    General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 6 2 recommended max side tilt 25% or 14° max recommended max ramp grade 25% or 14° max express s6 turning clearance diameter 3...

  • Page 25: Notes:

    2 - 7 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. General specifications 2.

  • Page 26: General Specifications

    2 - 8 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.

  • Page 27: Introduction

    3 - 1 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 title page no. Features................................................................................................................

  • Page 28: Introduction

    3 - 2 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.

  • Page 29: Introduction

    3 - 3 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 features general information if the vehicle is equipped with factory installed custom accessories, some accessories remain operation...

  • Page 30: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 4 3 3. Fuel gauge the fuel gauge (if equipped) will either be located on the dash panel (electric) or directly on the fuel tank (mechani...

  • Page 31: Introduction

    3 - 5 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 11. Front lights 12. Brake light/turn signal the combination brake light/turn signal assemblies are located on the rear fenders. 13....

  • Page 32: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 6 3 16. Steering wheel the steering wheel located in front of the driver seat is used to steer the vehicle. The steering wheel is also i...

  • Page 33: Notes:

    3 - 7 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Introduction 3.

  • Page 34: Introduction

    3 - 8 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.

  • Page 35: Operating Procedures

    4 - 1 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 title page no. Serial number location .........................................................................................

  • Page 36: Operating Procedures

    4 - 2 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 4.

  • Page 37: Operating Procedures

    4 - 3 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 serial number location two serial number and manufacture date code plates are on the vehicle. One is placed on the body belo...

  • Page 38: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 4 4 before initial use read and follow the safety label on the instrument panel. Be sure you understand how to operate the vehic...

  • Page 39: Operating Procedures

    4 - 5 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 to reduce the possibility of severe injury or death resulting from improper vehicle operation, the following warnings must b...

  • Page 40: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 6 4 oil dipsticks are unique to this model vehicle. Do not interchange oil dipsticks between models. The oil should be changed i...

  • Page 41: Operating Procedures

    4 - 7 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 do not hold vehicle on hill by using accelerator and engine. This will cause premature and excessive wear to drive train com...

  • Page 42: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 8 4 fueling battery excessive use of accessories may drain the battery and leave insufficient reserve to start the vehicle. The ...

  • Page 43: Notes:

    4 - 9 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Operating procedures 4.

  • Page 44: Operating Procedures

    4 - 10 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 4.

  • Page 45: Maintenance

    5 - 1 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 title page no. Vehicle cleaning and care ...............................................................................................

  • Page 46: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 2 5 title page no. Lubrication..............................................................................................................

  • Page 47: Maintenance

    5 - 3 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Maintenance 5.

  • Page 48: Maintenance

    5 - 4 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 5.

  • Page 49: Maintenance

    5 - 5 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 vehicle cleaning and care vehicle cleaning to reduce the possibility of severe injury or vehicle damage, read and understand all inst...

  • Page 50: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 6 5 common sense operation to prevent severe injury or death, observe the following: never transport loaded firearms on or in vehicle che...

  • Page 51: Maintenance

    5 - 7 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 repair some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. To reduce the pos...

  • Page 52: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 8 5 wheels and tires a tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall. ...

  • Page 53: Maintenance

    5 - 9 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed ...

  • Page 54: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 10 5 light bulb replacement to reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry...

  • Page 55: Maintenance

    5 - 11 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 transporting vehicle towing this vehicle is not designed to be towed it is recommended that the vehicle be moved by placing the enti...

  • Page 56: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 12 5 general specifications for vehicle weight) and load plus 1000 lbs. (454 kg). Secure the vehicle using ratchet tie downs. Service and...

  • Page 57: Maintenance

    5 - 13 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 routine maintenance to prolong vehicle life, some maintenance items must be serviced more frequently on vehicles used under severe d...

  • Page 58: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 14 5 remove the dipstick and wipe off the entire area with a lint free cloth. Insert the dipstick fully into the dipstick hole and remove...

  • Page 59: Maintenance

    5 - 15 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 the selection of oil is dependent upon the service that the vehicle will perform. Most vehicles require 10w-30 oil, whereas vehicles...

  • Page 60: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 16 5 inspect the filter. Make sure the ‘o’ ring is not left on the engine surface. Be careful of hot oil when drained. It may be hot enou...

  • Page 61: Maintenance

    5 - 17 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 as a final check, check the oil level again with the vehicle on level ground. Like all liquids, oil increases in volume when warm. T...

  • Page 62: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 18 5 tighten the starter/generator pivot bolt. Battery cleaning to reduce the possibility of damage to vehicle or floor, neutralize acid ...

  • Page 63: Maintenance

    5 - 19 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 brakes to reduce the possibility of severe injury or death, always evaluate pedal travel before operating a vehicle to verify some b...

  • Page 64: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 20 5 ping distance from the point at which the brakes were latched. The vehicle should stop within the ‘normal’ range of stopping distanc...

  • Page 65: Maintenance

    5 - 21 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 air cleaner inspection and replacement the air cleaner unit on the vehicle is a dry unit. Do not use oil on the filter element or an...

  • Page 66: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 22 5 lubrication do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease sea...

  • Page 67: Maintenance

    5 - 23 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 prolonged storage to reduce the possibility of severe injury or death resulting from a possible explosion: do not handle fuel in an ...

  • Page 68: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 24 5 periodic service schedule check clean, adjust, etc. Replace to perform service that is listed in this schedule but not described in ...

  • Page 69: Maintenance

    5 - 25 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 fuel system check for leaks at tank, cap, system lines, filters, pump, carburetor check system lines for cracks/deterioration thrott...

  • Page 70: Maintenance

    Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 26 5 capacities and replacement parts hardware periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tig...

  • Page 71: Maintenance

    5 - 27 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Maintenance 5.

  • Page 72: Maintenance

    5 - 28 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 5.

  • Page 73: Appendix A

    A - 1 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Table of contents for appendix a title page no. Declaration of conformity .................................................................

  • Page 74: Appendix A

    A - 2 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 75: Appendix A

    A - 3 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Declaration of conformity.

  • Page 76: Appendix A

    Appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. A - 4 declaration of conformity (continued).

  • Page 77: Notes:

    A - 5 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Appendix a.

  • Page 78: Appendix A

    A - 6 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 80

    Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron inc. Technical communications department e-z-go division of textron inc., 1451 marvin griffin road, augusta, georgia 30906 - 3852 usa service parts manuals, as well...