- DL manuals
- E-Z-GO
- Utility Vehicle
- MPT 1000
- Owner's manual
E-Z-GO MPT 1000 Owner's manual
Summary of MPT 1000
Page 1
Electric powered utility vehicles issued april 2005 owner’s manual and service guide 28803-g01.
Page 2: Safety
Safety (notes, cautions and warnings continued on inside of back cover) notes, cautions and warnings throughout this guide note, caution and warning will be used. A note indicates a condition that should be observed. A caution indicates a condition that may result in damage to the vehicle. A warning...
Page 3: Owner’S Manual and
Page i owner’s manual and service guide owner’s manual and service guide electric utility vehicles mpt ™ 800 industrial ™ 800 mpt ™ 1000 industrial ™ 1000 starting model year 2004 e-z-go division of textron, inc. Reserves the right to make design changes without obligation to make these changes on u...
Page 4: General Information
Page ii general information owner’s manual and service guide this vehicle has been designed and manufactured in the united states of america (usa) as a ‘world vehicle’. The standards and specifications listed in the following text originate in the usa unless otherwise indicated. The use of non origi...
Page 5: Table of Contents
Page iii table of contents owner’s manual and service guide safety information ..........................................................................................................Vii before initial use ...............................................................................................
Page 6: Table Of Contents
Page iv owner’s manual and service guide table of contents fig. 17 lifting the vehicle ....................................................................................................... 12 wheels and tires ............................................................................................
Page 7: Table of Contents
Page v table of contents owner’s manual and service guide industrial 1000 .............................................................................................................................................31 limited warranties...................................................................
Page 8: Table of Contents
Page vi table of contents owner’s manual and service guide.
Page 9: Safety Information
Owner’s manual and service guide safety information page vii this manual has been designed to assist the owner-operator in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service...
Page 10: Safety Information
Owner’s manual and service guide safety information page viii ously sold and the information contained in this manual is subject to change without notice. The manufacturer is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in t...
Page 11: Safety Information
Owner’s manual and service guide safety information page ix wire. Always insulate any tools used within the battery area in order to prevent sparks or battery explosion caused by short- ing the battery terminals or associated wiring. Remove the batteries or cover exposed terminals with an insulating...
Page 12: Safety Information
Owner’s manual and service guide safety information page x notes:.
Page 13: Safety Information
Safety information page xi owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings general the following text is provided as recommended by part ii of asme/ansi b56.8-1988. The manufacturer stro...
Page 14: Safety Information
Safety information page xii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 4.8 control of noxious gases and fumes 4.8.1 when equipment powered by internal com- bustion engines is used i...
Page 15: Safety Information
Safety information page xiii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 5.4.9 carriers shall not be parked or left unattended such that they block or obstruct fire aisles, access to...
Page 16: Safety Information
Safety information page xiv owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 6.2 maintenance procedures 6.2.1 maintenance and inspection of all carriers shall be performed in conformance ...
Page 17
Operation and service information page 1 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time ...
Page 18
Operation and service information page 2 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings rain and sun protection must be provided (ref. Fig. 2 on page 2). A dedicated circuit is required...
Page 19
Operation and service information page 3 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings • hour meter • accelerator pedal • combination service and park brake pedal • horn key/light swit...
Page 20
Operation and service information page 4 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings depressing the accelerator pedal will release the park brake if it is engaged. This is a feature ...
Page 21
Operation and service information page 5 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings electric lift switch the optional electric lift switch is located on the seat panel (ref. Fig. 15...
Page 22
Operation and service information page 6 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings plastic loadbed the manual lift bed is the standard bed for the vehicle. The bed may be equipped ...
Page 23
Operation and service information page 7 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings side cables from the loadbed and open tailgate until it is straight down, move tailgate panel str...
Page 24
Operation and service information page 8 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings always bring the vehicle to a complete stop before shifting the direction selector. Do not take v...
Page 25
Operation and service information page 9 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings walk-away feature walk-away limits vehicle movement without driver input, slowing the vehicle to ...
Page 26
Operation and service information page 10 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings do not hold vehicle on hill by using accelerator and motor. Leaving motor in a stalled condition...
Page 27
Operation and service information page 11 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings it is important that proper techniques and cleaning mate- rials be used. Using excessive water p...
Page 28
Operation and service information page 12 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings repair lifting the vehicle tool list qty. Required floor jack......................................
Page 29
Operation and service information page 13 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings use caution when inflating tires. Due to the low volume of the small tires, overinflation can oc...
Page 30
Operation and service information page 14 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings transporting vehicle towing this vehicle is not designed to be towed. It is recommended that the...
Page 31
Operation and service information page 15 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings contact a physician immediately. Any electrolyte spills should be neutralized with a solution of...
Page 32
Operation and service information page 16 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings periodic service schedule ✓ check ♦ clean, adjust, etc. ▲ replace to perform service that is lis...
Page 33
Operation and service information page 17 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings tire inspection tire condition should be inspected per the periodic ser- vice schedule (ref. Fig...
Page 34
Operation and service information page 18 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings establish the acceptable stopping distance by testing a new or ‘known to be good’ vehicle and re...
Page 35
Operation and service information page 19 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings one time. Excess grease may cause grease seals to fail or grease migration into areas that could...
Page 36
Operation and service information page 20 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings batteries are heavy. Use proper lifting techniques when moving them. Always lift the battery wit...
Page 37
Operation and service information page 21 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings results must be corrected to compensate for temperature differences. As a battery ages, it still...
Page 38
Operation and service information page 22 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings to use and maintain the correct electrolyte level within the battery cells. The watering device ...
Page 39
Operation and service information page 23 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings remove battery hold downs and cables. Lift out batteries with a commercially available lifting d...
Page 40
Operation and service information page 24 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings can be used to determine the specific gravity and there- fore the state of charge of a battery. ...
Page 41
Operation and service information page 25 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings the second reason is to determine why a particular vehi- cle does not perform adequately. Perfor...
Page 42
Operation and service information page 26 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 4. Add or subtract four points (.004) to the reading for every 10° f (6°c) the electrolyte tempe...
Page 43: General Specifications
Page 27 general specifications owner’s manual and service guide general specifications.
Page 44: General Specifications
Page 28 owner’s manual and service guide general specifications mpt ™ 800 standard equipment: weight (without batteries) 675 lbs. (306 kg) tires 18 x 8.50 x 8 (4 ply rated) tire pressure 18 - 22 psi (120 - 150 kpa) load capacity 800 lbs. (362 kg) (including operator, passenger, cargo and accessories...
Page 45: General Specifications
Page 29 general specifications owner’s manual and service guide mpt ™ 1000 standard equipment: weight (without batteries) 809 lbs. (374 kg) tires (4 ply rated) 18 x 8.50 x 8 (4 ply rated) tire pressure 18 - 22 psi (120 - 150 kpa) load capacity 1000 lbs. (454 kg) (including operator, passenger, cargo...
Page 46: General Specifications
Page 30 owner’s manual and service guide general specifications industrial ™ 800 standard equipment: weight (without batteries) 675 lbs. (306 kg) tires 18 x 5.70 x 8 (4 ply rated) tire pressure 35 - 45 psi (241 - 310 kpa) load capacity 800 lbs. (362 kg) (including operator, passenger, cargo and acce...
Page 47: General Specifications
Page 31 general specifications owner’s manual and service guide industrial ™ 1000 standard equipment: weight (without batteries) 809 lbs. (374 kg) tires (4 ply rated) 18 x 5.70 x 8 (4 ply rated) tire pressure 35 - 45 psi (241 - 310 kpa) load capacity 1000 lbs. (454 kg) (including operator, passenger...
Page 48: General Specifications
Page 32 owner’s manual and service guide general specifications fig. 36 vehicle dimensions mpt™ 800 industrial™ 800 mpt™ 1000 industrial™ 1000 103 in (262 cm) (rear) 38 in (97 cm) (front) 38 in (97 cm) 35 in (89 cm) 10 in (25 cm) 47 in (119 cm) 47 in (119 cm) 66 in (168 cm) 111 in (282 cm) 11.5 in (...
Page 49: General Specifications
Page 33 general specifications owner’s manual and service guide fig. 37 vehicle dimensions, incline specifications and turning clearance diameter recommended max ramp grade 25% or 14 o max recommended max side tilt 25% or 14 o max turning clearance diameter mpt™ 800 19 ft (5.8 m) mpt™ 1000 22 ft (6....
Page 50: General Specifications
Page 34 owner’s manual and service guide general specifications notes:.
Page 51: Warranty
Page 35 owner’s manual and service guide warranty limited warranties.
Page 52: Warranty
Page 36 owner’s manual and service guide warranty domestic warranty (u.S. And canada) to obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized branch or the warranty department with vehicle serial number and manufacturer date code..
Page 53: Warranty
Page 37 warranty owner’s manual and service guide 2004 international warranty (all countries outside the u.S. And canada) e-z-go division of textron, inc. ("e-z-go") warrants to the original retail purchaser or the original retail lessee that any 2004 e-z-go vehicle and/or battery charger shall be f...
Page 54: Warranty
Page 38 owner’s manual and service guide warranty notes:.
Page 55: Declaration of Conformity
Page 39 owner’s manual and service guide declaration of conformity declaration of conformity (europe only).
Page 56: Declaration of Conformity
Page 40 owner’s manual and service guide declaration of conformity.
Page 57: Declaration of Conformity
Page 41 declaration of conformity owner’s manual and service guide not available at time of publication.
Page 58: Declaration of Conformity
Page 42 owner’s manual and service guide declaration of conformity notes:.
Page 59: Labels and Pictograms
Appendix a - 1 labels and pictograms owner’s manual and service guide labels and pictograms.
Page 60: Labels and Pictograms
Appendix a - 2 owner’s manual and service guide labels and pictograms 35962g01 35964g01 ! ! R f p f ! 35962-g01 74443g01 see following pages for explanation of these pictograms: (1,2) ! 1. To prevent roll-back on a hill from a stopped position 3. Fully release park brake 2. Apply service brake with ...
Page 61: Labels and Pictograms
Appendix a - 3 owner’s manual and service guide labels and pictograms warning read manual ! Warning use caution in inclement weather warning do not operate if using alcohol or drugs max 14˚ / 25% maximum cross hill/ramp angle as specified ! Warning maximum cross hill/ramp angle as specified load wit...
Page 62: Labels and Pictograms
Appendix a - 4 owner’s manual and service guide labels and pictograms 1 3 h o 2 p p clean up gasoline spills with water before starting engine p p unleaded gasoline p p ground fuel pump p p do not spill fuel on a hot engine no tampering. Keep hands out negative ground battery do not connect positive...
Page 63: Labels and Pictograms
Appendix a - 5 owner’s manual and service guide labels and pictograms p f operate from drivers side only keep arms and legs within vehicle f to operate vehicle in forward: ✱ turn key to on ✱ move direction selector to forward ✱ depress accelerator pedal and accelerate smoothly r to operate vehicle i...
Page 64: Labels and Pictograms
Appendix a - 6 owner’s manual and service guide labels and pictograms maximum tailgate load 51. Ref pic 1-4.
Page 65
Read and understand the following warnings before attempting to operate the vehicle: to prevent personal injury or death, observe the following: when vehicle is to be left unattended, engage parking (park) brake, move direction selector to neutral, turn key to ‘off’ position and remove key. Drive ve...
Page 66
Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron, inc. Technical communications department e-z-go division of textron, inc., 1451 marvin griffin road, augusta, georgia usa 30906-3852 to contact us north america: t...