- DL manuals
- E-Z-GO
- Utility Vehicle
- ST 400 CARB
- Owner's Manual & Service Manual
E-Z-GO ST 400 CARB Owner's Manual & Service Manual
Summary of ST 400 CARB
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Owner's manual & service guide gasoline powered vehicles 606909-gb issued october 2007 revised february 2010
Page 2: Safety
Safety (notes, cautions and warnings continued on inside of back cover) for any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills ...
Page 3: Owner’S Manual
Page i owner’s manual and service guide owner’s manual and service guide gasoline powered utility vehicle st sport st sport carb st sport 2+2 st sport 2+2 carb st 400 st 400 carb st custom carb starting model year 2008 the e-z-go division of textron inc. Reserves the right to incorporate engineering...
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Page ii owner’s manual and service guide general information this vehicle has been designed and manufactured in the united states of america (usa) as a ‘world vehicle’. The standards and specifications listed in the following text originate in the usa unless otherwise indicated. The use of non origi...
Page 5: Table of Contents
Page iii table of contents owner’s manual and service guide safety ................................................................................................................ Inside covers general information .........................................................................................
Page 6: Table Of Contents
Page iv owner’s manual and service guide table of contents operating the vehicle .................................................................................................... 11 fig. 20 gun holder and glove compartments ....................................................................... 1...
Page 7: Table of Contents
Page v table of contents owner’s manual and service guide adjusting the belt .....................................................................................................................................26 battery cleaning..........................................................................
Page 8: Table Of Contents
Page vi owner’s manual and service guide table of contents notes:.
Page 9: Safety Information
Page vii safety information owner’s manual and service guide this manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product. ...
Page 10: Safety Information
Page viii owner’s manual and service guide safety information refer to general specifications for vehicle seating capacity. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specification. Such ...
Page 11: Safety Information
Page ix safety information owner’s manual and service guide • determine that tools and procedures not specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle. • support the vehicle using wheel chocks and jack stands. N...
Page 12: Safety Information
Page x owner’s manual and service guide safety information notes:.
Page 13: Safety Information
Owner’s manual and service guide page xi safety information the following text is provided as recommended by part ii of ansi/itsdf b56.8 - 2005. The manufacturer strongly endorses the contents of this specification. 6 general safety practices 6.1 introduction 6.1.1 like other machines, carriers can ...
Page 14: Safety Information
Owner’s manual and service guide page xii safety information (2) maintain a permanent record of the design, test(s), and implementation of the modification or alteration; (3) make appropriate changes to the capacity plate(s), decals, tags, and operation and maintenance manuals; (4) affix a permanent...
Page 15: Safety Information
Owner’s manual and service guide page xiii safety information the carrier requires lights and, if so, shall equip the carrier with appropriate lights. 6.8 control of noxious gases and fumes when equipment powered by internal combustion engines is used in enclosed areas, the atmosphere shall be main-...
Page 16: Safety Information
Owner’s manual and service guide page xiv safety information 7.3.1.3 safeguard the pedestrians at all times. Do not drive carrier in a manner that would endanger other persons. 7.3.1.4 riding on the carrier by persons other than the operator is authorized only on personnel seat(s) provided by the ma...
Page 17: Safety Information
Owner’s manual and service guide page xv safety information 7.3.3 loading 7.3.3.1 refer to operators’ manual for loading instruction. 7.3.3.2 handle only stable and safely arranged loads. When handling off-center loads, which cannot be centered, operate with extra caution. 7.3.3.3 handle only loads ...
Page 18: Safety Information
Owner’s manual and service guide page xvi safety information j) handle fuel cylinders with care. Physical damage, such as dents, scrapes, or gouges, may dangerously weaken the tank and make it unsafe for use. K) brakes, steering mechanisms, speed and directional control mechanisms, warning devices, ...
Page 19: Safety Information
Owner’s manual and service guide page xvii safety information notes:.
Page 20: Safety Information
Owner’s manual and service guide page xviii safety information notes:.
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Page 1 repair and service manual operation and service information read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. Thank you for purchasing a gas powered light duty utility vehicle. Before driving the vehicle, we a...
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Page 2 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B controls and indicators vehicle controls and indicators consist of: • key/light switch • directio...
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Operation and service information page 3 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b if oil level is below add mark on dipstick, add oil to bring level to full mark. Drive vehicle ...
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Page 4 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B operation of the winch the winch may be mounted at the front or rear of the vehicle and moved to ...
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Operation and service information page 5 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b to prevent severe injury or death to operator, occupants or bystanders, select the object to wh...
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Page 6 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B should the cable break when operating the winch (ref. Fig. 11 on page 6). Remember that the winch...
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Operation and service information page 7 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b common sense operation to prevent severe injury or death, observe the following: never transpor...
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Page 8 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B modifications to vehicle changes to the weight distribution or the cen- ter of gravity may make v...
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Operation and service information page 9 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b when using a load bed, be sure to avoid backing up to the edge of a drop off, such as a loading...
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Page 10 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B manual load bed operation exercise caution while operating the manual load bed to ensure clothin...
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Operation and service information page 11 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b do not overload basket (ref. Fig. 19 on page 11). The basket is limited to a maximum load of 2...
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Page 12 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B to reduce the possibility of severe injury or death resulting from loss of vehicle control, the ...
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Operation and service information page 13 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b the oil should be changed in accordance with the peri- odic service schedule while the engine ...
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Page 14 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B ground (see general specifications). Limit speed by applying service brake. Fuel to reduce the p...
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Operation and service information page 15 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b sun top & windshield (if equipped) the top does not provide protection from roll over or falli...
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Page 16 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B repair lifting the vehicle tool list qty. Required floor jack .....................................
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Operation and service information page 17 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b intermittently to seat beads. Due to the low vol- ume of the small tires, overinflation can oc...
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Page 18 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B light bulb replacement for vehicles with headlights, locate the two screws on backside of cowl t...
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Operation and service information page 19 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b with the short running times associated with this kind of vehicle, the generator is more than ...
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Page 20 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B service and maintenance to reduce the possibility of severe injury or death from improper servic...
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Operation and service information page 21 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b to prolong vehicle life, some maintenance items must be serviced more frequently on vehicles u...
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Page 22 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B tire inspection tire condition should be inspected per the periodic ser- vice schedule (ref. Fig...
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Operation and service information page 23 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b four cycle engine engine specifications engine model ............................................
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Page 24 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B fig. 35 oil viscosity chart if vehicle is to be stored over winter months, it can be stored with...
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Operation and service information page 25 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b fig. 39 oil drain plug wipe the area around the drain plug mount with a lint free cloth and in...
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Page 26 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B cracking or wear. A maximum deflection of 1/2" (13 mm) is acceptable adjusting the belt loosen t...
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Operation and service information page 27 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b brakes to reduce the possibility of severe injury or death, always evaluate pedal travel befor...
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Page 28 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B periodic brake test for mechanical brakes the purpose of this test is to compare the braking per...
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Operation and service information page 29 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b lubricant starts to seep from the check plug hole. Install the check plug / fill plug. In the ...
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Page 30 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B remove and inspect the spark plug at intervals indicated in the periodic service schedule (ref. ...
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Operation and service information page 31 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b • add a gasoline additive to the tank in accordance with the manufacturer’s recommendations. •...
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Page 32 operation and service information repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B fig. 52 torque specifications and bolt grades all torque figures are in ft. Lbs. (nm) bolt size ...
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Operation and service information page 33 repair and service manual read all of section b and this section before attempting any procedure. Pay particular attention to all notes, cautions and warnings. B b notes:.
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Operation and service information page 34 repair and service manual notes:.
Page 55: General Specifications
Page 35 general specifications owner’s manual and service guide general specifications.
Page 56: General Specifications
Page 36 owner’s manual and service guide general specifications gasoline powered st sport standard equipment: chassis welded tubular steel; powder coated (durashield™) body (front) flexible, impact resistant durashield™ injection molded tpe (thermoplastic elastomer) with base coat/clear coat body (r...
Page 57: General Specifications
Page 37 general specifications owner’s manual and service guide gasoline powered st sport 2+2 standard equipment: chassis welded tubular steel; powder coated (durashield™) body (front) flexible, impact resistant durashield™ injection molded tpe (thermoplastic elastomer) with base coat/clear coat bod...
Page 58: General Specifications
Page 38 owner’s manual and service guide general specifications gasoline powered st 400 standard equipment: chassis welded tubular steel; powder coated (durashield™) body (front) flexible, impact resistant durashield™ injection molded tpe (thermoplastic elastomer) with base coat/clear coat body (rea...
Page 59: General Specifications
Page 39 general specifications owner’s manual and service guide gasoline powered st custom standard equipment: chassis welded tubular steel; powder coated (durashield™) body (front) flexible, impact resistant durashield™ injection molded tpe (thermoplastic elastomer) with base coat/clear coat body (...
Page 60: General Specifications
Page 40 owner’s manual and service guide general specifications 10 in (25 cm) 15 in (38 cm) 103 in (260 cm) 49 in (124 cm) 65.5 in (166 cm) 35 in (89 cm) rear 38 in (96 cm) front 38.5 in (97 cm) 72 in (183 cm) 49.75 in (126 cm) 28.75 in (73 cm) st sport st 400 110 in (280 cm) 77 in (196 cm) rear 38 ...
Page 61: General Specifications
Page 41 general specifications owner’s manual and service guide 107 in (272 cm) 65.5 in (166 cm) rear 38 in (96 cm) front 38.5" (97 cm) 46.5 in (118 cm) st sport 2+2 st custom 76 in (193 cm) 50 in (127 cm) 5 in (12.7 cm).
Page 62: General Specifications
Page 42 owner’s manual and service guide general specifications recommended max ramp grade 25% or 14 o max recommended max side tilt 25% or 14 o max turning clearance diameter st sport 2+2 20.5 ft (6.3 m) st cusotm 20.5 ft (6.3 m) st sport 20.5 ft (6.3 m) st 400 23.5 ft (7.2 m).
Page 63: General Specifications
Page 43 general specifications owner’s manual and service guide notes:.
Page 64: General Specifications
Page 44 owner’s manual and service guide general specifications notes:.
Page 65: Labels and Pictograms
Appendix a - 1 labels and pictograms owner’s manual and service guide labels and pictograms.
Page 66: Labels and Pictograms
Appendix a - 2 owner’s manual and service guide labels and pictograms notes:.
Page 67: Labels and Pictograms
Appendix a - 3 labels and pictograms owner’s manual and service guide fig. 56 label locations warning windshields do not provide protection from golf balls or other flying objects. Egwhl14 warning keep entire body inside car. 27653g01 do not tamper with or change this adjustment of the governor. Fai...
Page 68: Labels and Pictograms
Appendix a - 4 owner’s manual and service guide labels and pictograms warning read manual ! Warning use caution in inclement weather warning do not operate under the influence of drugs or alcohol max 14û / 25% maximum cross hill/ramp angle as specified ! Warning maximum cross hill/ramp angle as spec...
Page 69: Labels and Pictograms
Appendix a - 5 labels and pictograms owner’s manual and service guide 1 3 h o 2 p p clean up gasoline spills with water before starting engine p p unleaded gasoline p p ground fuel pump p p do not spill fuel on a hot engine no tampering. Keep hands out negative ground battery do not connect positive...
Page 70: Labels and Pictograms
Appendix a - 6 owner’s manual and service guide labels and pictograms p f operate from drivers side only keep arms and legs within vehicle f to operate vehicle in forward: turn key to on move direction selector to forward depress accelerator pedal and accelerate smoothly r to operate vehicle in reve...
Page 71: Labels and Pictograms
Appendix a - 7 labels and pictograms owner’s manual and service guide ref pic 1-4 engine cranking position 51. Start pull handle up to engage park brake 52. P pull handle up, push button in, push handle down to release park brake 53. 1 2 3 auxiliary lights 62. Horn button minimum height to operate v...
Page 72: Labels and Pictograms
Appendix a - 8 owner’s manual and service guide labels and pictograms notes:.
Page 73: Vehicle Warranties
Appendix b - 1 vehicle warranties owner’s manual and service guide vehicle warranties.
Page 74: Vehicle Warranties
Appendix b - 2 owner’s manual and service guide vehicle warranties domestic warranty (u.S. And canada) to obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized branch or the warranty department with vehicle serial number and manufacturer date ...
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Appendix b - 3 vehicle warranties - california owner’s manual and service guide california emission control warranty statement your warranty rights and obligations the california air resources board and e-z-go are pleased to explain the evaporative emission control system warranty on your 2010 vehic...
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Appendix b - 4 owner’s manual and service guide vehicle warranties - california (3) any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part. If the ...
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Appendix b - 5 vehicle warranties - federal owner’s manual and service guide federal emissions component defect warranty emissions component defect warranty coverage - this emission warranty is applicable in all states, except the state of california kawasaki heavy industries ltd. And e-z-go divisio...
Page 78: Vehicle Warranties
Appendix b - 6 owner’s manual and service guide vehicle warranties as the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. E-z-go recommends that you retain all receipts covering maintenance on your engine, but e-z-go cannot deny warran...
Page 79: Declaration of Conformity
Appendix c - 1 declaration of conformity owner’s manual and service guide declaration of conformity (europe only).
Page 80: Declaration of Conformity
Appendix c - 2 owner’s manual and service guide declaration of conformity.
Page 81: Declaration of Conformity
Appendix c - 3 declaration of conformity owner’s manual and service guide.
Page 82: Declaration of Conformity
Appendix c - 4 owner’s manual and service guide declaration of conformity notes:.
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Check area behind the vehicle before operating in reverse. Make sure the direction selector is in correct position before attempting to start the vehicle. Slow down before and during turns. All turns should be executed at reduced speed. Always bring vehicle to a complete stop before shifting the dir...
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Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron, inc. Technical communications department e-z-go division of textron inc., 1451 marvin griffin road, augusta, georgia 30906 - 3852 usa uk and europe ransomes jacobs...