- DL manuals
- E-Z-GO
- Golf Cars
- YEAR 2006+
- Service & Parts Manual
E-Z-GO YEAR 2006+ Service & Parts Manual
Summary of YEAR 2006+
Page 1
19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 - includes items 3 - 16 electric powered coastal fleet golf cars issued april 2006 revised may 2008 service parts manual 604972 ref fcv 17.
Page 3: Service Parts Manual
Page i service parts manual service parts manual electric powered coastal fleet golf cars coastal fleet series golf car coastal fleet pds golf car starting model year 2006+ disclaimer: the e-z-go division of textron inc. Reserves the right to incorporate engineering and design changes to products in...
Page 4
Page ii general information service parts manual to obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized branch or the warranty department with vehicle serial number and manufacture date code. The use of non original equipment manufacturer (o...
Page 5: Table of Contents
Page iii table of contents service parts manual section page no. How to use the service parts manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V illustrated parts breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 6: Table of Contents
Page iv table of contents service parts manual notes:.
Page 7
Page v service parts manual this manual is divided into several sections: general information • table of contents • how to use the service parts manual illustrated parts breakdown • contains illustrations and parts lists for all systems of the vehicle appendix • contains a listing of specialty produ...
Page 8
Page vi how to use the service parts manual service parts manual 1. When the part number is not known • determine the function and application of the part required. Turn to the index of major components and select the most appropriate component description. • turn to the page number indicated and lo...
Page 9: Illustrated Parts Breakdown
Page vii service parts manual illustrated parts breakdown illustrated parts breakdown.
Page 10: Accelerator
Page a-1 service parts manual 16 15 14 11 12 13 17 to harness from direction selector 7 4 5 3 26 3 23 24 29 28 21 19 20 23 24 1 - includes items 3 - 19, 21, 23, 26 - 43 2 - includes items 3 - 17, 20, 21, 24 - 43 31 - includes items 32 - 35 33 - includes items 34, 35 ref acl 1-1 a a accelerator.
Page 11: Accelerator
Page a-2 service parts manual accelerator to harness from direction selector 34 37 32 42 37 41 43 39 38 45 46 35 ref acl 1-2.
Page 12: Accelerator
Page a-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 13: Accelerator
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 14
Page b-1 service parts manual 76 71 3 6 7 1 - includes items 3 - 63 2 - includes items 3 - 13, 18 - 63, 70 - 76 10 8 9 9 transformer wire 11 13 10 9 9 11 8 12 powerwise™ powerwise™ + ref bcp 1-1 74 75 70 15 4 5 b battery charger - portable 36 volt.
Page 15
Page b-2 service parts manual battery charger - portable 36 volt 25 24 d e 31 29 30 20 20 wht from transformer 19 18 21 22 33, 66 a 20 c to grounding to black/ control board to amp fuse to transformer to power input board ref bcp 1-2 26.
Page 16
Page b-3 service parts manual battery charger - portable 36 volt dc dc amperes am per es 10 10 20 20 30 30 0 wht from dc cord ammeter installation 47 48 49 50 48 51 52 54 53 51 53 51 heat sink 48 53 46 b 50 45 chassis 55 grn xf wht brn from control board orn from control board blk from transformer b...
Page 17
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 18
Page b-5 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 19
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 20: Body - Front
Page c-1 service parts manual 34 35 36 37 31 1 - includes items 2 - 5 20 29 38 12 25 26 23 24 22 ref bod 17-1 9 8 1 18 4 2 3 30 16 5 13 body - front.
Page 21: Body - Front
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 22: Body - Front
Page c-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 23: Body - Front
Page c-4 service parts manual body - front.
Page 24: Body - Mid Section
Page c-5 service parts manual 2 4 28 29 30 1 ref bod 1-2 3 12 22 25 24 20 21 19 5 24 body - mid section.
Page 25: Body - Mid Section
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 26: Body - Rear
Page c-7 service parts manual 1 - includes items 3, 4 3 5 6 23 24 7 4 11 13 46 36 37 45 38 44 42 43 18 12 32 29 30 31 28 19 17 ref bod 17-3 58 54 55 50 labels body - rear.
Page 27: Body - Rear
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 28: Body - Rear
Page c-9 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 29: Body - Rear
Page c-10 service parts manual body - rear.
Page 30: Body - Accessories
Page c-11 service parts manual 3 reinforcing plate (part of holder) 2 4 11 12 7 13 20 18 sand bottle divot repair kit basket divot repair kit center basket kit side basket kit 16 - includes items 17 - 20 1 - includes items 2 - 4 10 - includes items 11 - 13 19 17 ref bod 2-5 a a body - accessories.
Page 31: Body - Accessories
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 32: Body - Accessories Continued
Page c-13 service parts manual rake holder and rake 6 5 9 10 11 12 cooler jug and bracket box cooler and bracket 1 message holder front of vehicle or 2 ref bod 2-6 20 16 17 18 19 ash tra y body - accessories continued.
Page 33: Body - Accessories Continued
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 34: Brakes
Page d-1 service parts manual part of frame 2 3 4 19 20 5 6 7 8 9 10 1 12 13 14 15 16 18 23 24 25 32 30 31 26 28 28 31 46 45 34 35 38 39 35 42 41 50 43 48 40 49 accelerator pedal 36 36 37 38 37 18 - includes items 19, 20 22 - includes items 23 - 26 ref brk 1-1 brakes.
Page 35: Brakes
Page d-2 service parts manual brakes front of vehicle 79 78 77 76 73 72 69 61 56 59 58 67 65 66 62 63 64 60 68 81 82 53 - includes items 55 - 63, 65, 66 54 - includes items 55 - 62, 64 - 66 55 - includes items 56 57 - includes items 58 - 62 63 - includes items 65, 66 64 - includes items 65, 66 71 - ...
Page 36: Brakes
Page d-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 37: Brakes
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 38: Brakes
Page d-5 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 39: Brakes
Page d-6 service parts manual brakes.
Page 40: Direction Selector
Page e-1 service parts manual 21 20 7 8 9 5 4 3 15 37 44 38 35 42 34 26 29 33 25 34 26 22 45 41 19 - includes items 20 - 50 44 - includes items 45 - 50 *note: for pds direction selector see electrical system section 22 16 32 48 49 50 ref dsl 1-1 28 24 27 25 17 37 36 12 13 11 23 30 31 40 39 47 46 2 1...
Page 41: Direction Selector
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 42: Direction Selector
Page e-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 43: Direction Selector
Page e-4 service parts manual direction selector.
Page 44: Electrical System - Common
Page f-1 service parts manual 1 5 6 control harness (see electronic speed control section) 13 - includes items 14 - 23 28 ref ele 1-1 34 33 32 controller (see electronic speed control section) power harness (see electronic speed control section) 40 pds 41 only 38 39 22 17 21 19 20 15 16 14 23 27 cha...
Page 45: Electrical System - Common
Page f-2 service parts manual electrical system - common ref ele 17-2 on off 51, 52 55 56 57 key switch and key set grn 46 47 45 fuse block and fuse.
Page 46: Electrical System - Common
Page f-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 47: Electrical System - Common
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 48: Electrical System - Pds
Page f-5 service parts manual 23 red grn/ blk reverse buzzer 24 dash mounted direction selector, state of charge meter, label and plate 18 on off 17 13 1 5 2 6 7 9 19 control harness ref ele 1-4 electrical system - pds.
Page 49: Electrical System - Pds
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 50: Electrical System - Series
Page f-7 service parts manual state of charge meter, label and plate 12 16 1 5 on off 2 6 15 9 17 ref ele 17-5 control harness (see electronic speed control section) controller (see electronic speed control section) 21 22 electrical system - series.
Page 51: Electrical System - Series
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 52
Page g-1 service parts manual ref esc 1-1 16 17 22 21 18 1 - includes items 2 - 29 29 19 19 19 13 20 23 from power harness 15 10 8 3 2 12 3 2 blk 10 8 red from control harness wht 6 a a 19 26 27 m- b- b+ orn to ms4 (nc) blk to tab on direction selector red to solenoid lt. Grn to key switch 24 7 b- t...
Page 53
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 54
Page g-3 service parts manual 16 17 19 22 21 18 1 - includes items 2 - 44 32 - includes items 33 - 41 36 - includes items 37 - 39 28 37 40 41 36 31 19 19 46 38 13 34 39 33 24 ref esp 17-1 29 from control harness c from power harness 15 10 8 3 2 3 2 blu 10 8 yel from control harness red 6 a 25 44 43 ...
Page 55
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 56
Page g-5 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 57
Page g-6 service parts manual electronic speed control - pds.
Page 58: Electric Motor
Page h-1 service parts manual 4 18 5 19 6 20 9 23 10 1 - includes items 3 - 12 2 - includes items 3 - 11 and 14 16 - includes items 17 - 29 11 8 22 7 21 12 14 24 3 17 x 1 x 2 a 1 a 2 30 ref mtr 1 pds only 25 26 27 28 29 a a electric motor.
Page 59: Electric Motor
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 60: Front Suspension/steering
Page j-1 service parts manual f front suspension/steering 37 19 22 13 18 38 34 21 *note: tie rod not shown for clarity 1 38 part of frame 19 4,17 38 25 part of frame front of vehicle 10 6 8 7 12 11 9 35 4 lug 20 3 - includes items 4 -13 9 - includes item 10 16 - includes items 7 - 13, 17 3,16 37 ref...
Page 61: Front Suspension/steering
Page j-2 service parts manual front suspension/steering front of vehicle 108 107 106 105 60 61 41 100 102 101 81,86 84,89 109 113 79 92 93 116 128 129 58 - includes items 59 - 61 81 - includes items 82 - 84 86 - includes items 87 - 89 100 - includes items 101, 102 119 - includes items 120 - 124 120 ...
Page 62: Front Suspension/steering
Page j-3 service parts manual front suspension/steering 42 52 53 54 55 56 50 62 43 51 45 46 47 48 49 44 63 65 64 58 5 7 41- includes items 42 - 65.
Page 63: Front Suspension/steering
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 64: Front Suspension/steering
Page j-5 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 65: Front Suspension/steering
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 66: Front Suspension/steering
Page j-7 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 67: Front Suspension/steering
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 68: Rear Axle
Page k-1 service parts manual 14 13 12 11 5 6 4 1 - includes items 2 - 7 9 3 2 note: apply a light coat of moly grease to male spline before assembly. Reference part number 15. 7 ref rax 1 rear axle.
Page 69: Rear Axle
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 70: Rear Suspension
Page l-1 service parts manual 4 2 3 3 2 1 18 19 2 3 10 9 16 13 14 6 7 3 2 4 8 12 15 ref rsp 17 5 rear suspension.
Page 71: Rear Suspension
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 72
Page m-1 service parts manual 15 14 17 21 20 22 part of frame 16 19 28 25 24 26 27 29 front of vehicle 3 6 7 8 10 11 4 1 - includes items 2 -4 2 5 ref sgc 1 seating and bag holder - golf car.
Page 73
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 74: Tow Bar - Permanent
Page n-1 service parts manual 20 9 11 12 13 15 16 17 28 29 21 22 23 24 26 5 2 10 14 18 19 1 3 4 25 27 8 - includes items 9 - 29 ref twb 1-1 tow bar - permanent.
Page 75: Tow Bar - Permanent
Page n-2 service parts manual tow bar - permanent 38 32 35 36 33 34 45 47 31 - includes items 32 - 49 42 - includes items 43 - 47 43 39 40 44 37 34 46 48 49 ref twb 1-2.
Page 76: Tow Bar - Permanent
Page n-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 77: Tow Bar - Permanent
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 78: Tow Bar - Casual
Page n-5 service parts manual 1 - includes items 2 - 15 2 12 13 14 15 9 11 10 5 6 7 8 3 4 ref tbc 1 tow bar - casual.
Page 79: Tow Bar - Casual
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 80
Page p-1 service parts manual d b c a 1 - includes items 2 - 19 sun top detail a detail b detail d (rear) 15 2 17 8 driver side 16 18 19 16 detail c 2 17 3 16 18 (front) 16 7 6 front of vehicle rear of vehicle 12 8 13 11 11 10 5 4 3 14 ref wgc 1-1 weather protection - golf car.
Page 81
Page p-2 service parts manual weather protection - golf car 39 strut 37 38 40 41 36 45 front of vehicle 32 fold down windshield full windshield 26 - includes items 27 - 33 35 - includes items 36 - 45 31 30 strut 28 27 front of vehicle 29 21 - includes items 22 - 24 rear view mirror setscrew front to...
Page 82
Page p-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 83
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 84: Wheels and Tires
Page q-1 service parts manual 4 9 14 19 24 2 7 12 17 22 1 - includes items 2 - 4 6 - includes items 7 - 9 11 - includes items 12 - 14 16 - includes items 17 - 19 21 - includes items 22 - 24 silver / gold spoke hubcap 32, 34 26 ref whl 17 3 8 13 18 23 wheels and tires.
Page 85: Wheels and Tires
Where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for additional information. Item ...
Page 86: Wheels and Tires
Page q-3 service parts manual where applicable, the use of non ul parts will void any ul listing. When ordering parts, please specify the model and serial number of the product. * indicates a component that is not available as an individual part. G** indicates consult customer service department for...
Page 87: Specialty Products
Appendix a-1 service parts manual specialty products specialty products.
Page 88
Appendix a-2 specialty products service parts manual special tools part no. Battery maintenance kit ........................................................................................................................ 25587-g01 seal installation tool (rear axle shaft seal) ..........................
Page 89
Appendix a-3 service parts manual specialty products notes:.
Page 90: Options/accessories
Appendix b-1 service parts manual options/accessories options/accessories.
Page 91: Options/accessories
Appendix b-2 options/accessories service parts manual item kit no. Comments 2 bag attachment . . . . . . . . . . . . . . . . . . . . . . . . . 75183-g01 . . . . . . . . . . Body -footrest 4 bag attachment . . . . . . . . . . . . . . . . . . . . . . . . . 75335-g01 . . . . . . . . . . Body - accessor...
Page 92: Options/accessories
Appendix b-3 service parts manual options/accessories pro brushed wheel . . . . . . . . . . . . . . . . . . . . . . . 605318 . . . . . . . . . . . . . Wheels and tires dominator - polished wheel . . . . . . . . . . . . . . 605319 . . . . . . . . . . . . . Wheels and tires dominator - brushed wheel ....
Page 93: Options/accessories
Appendix b-4 options/accessories service parts manual notes:.
Page 95
Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron, inc. Technical communications department e-z-go division of textron, inc., 1451 marvin griffin road, augusta, georgia usa 30906-3852 to contact us north america: t...