Summary of Elite
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Elite service manual.
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Easytravel elite – et1e – service manual rev. 0404 2.
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Easytravel elite – et1e – service manual rev. 0404 3 table of contents: 1. System components and details 5 2. Annual maintenance service 6 3. Spare parts replacement 7 4. Programming 52 5. Fault finding 54 6. Electrical wiring 55 7. Charger 56 8. Spare parts 57 9. List of tool types 59 note: design ...
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Easytravel elite – et1e – service manual rev. 0404 4.
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Easytravel elite – et1e – service manual rev. 0404 5 1. System components and details 1.1 easytravel elite parts – (figure 1) 1. Battery pack (detachable) 2. Front column (detachable) 3. Column lock/release triggers 4. Controller cover 5. Charging socket (fig. 1a) 6. Front drive wheels 7. Foot platf...
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Easytravel elite – et1e – service manual rev. 0404 6 2. Service for reasons of safety and the prevention of accidents caused by wear which is not detected in time, the easytravel elite should be tested and serviced once a year. All safety-related components of the easy- travel elite should be checke...
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Easytravel elite – et1e – service manual rev. 0404 7 3. Spare parts replacement 3.1 control panel assembly kit number e0-00-1-202 tools: phillips #2 screwdriver 1. Open screws (3-a) and remove top and bottom control panel cover (3-b, c) 2. Disconnect the control cable (3-d) 3. Open screws (3-e) and ...
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Easytravel elite – et1e – service manual rev. 0404 8 3.2 handgrip pair kit number e0-00-1-070 tools: silicone spray phillips #2 screwdriver 1. Remove control panel assembly, see instructions 3.1 2. Remove the handgrips (4-a) 3. Spray handlebars (4-b) of the column frame and inside of the new handgri...
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Easytravel elite – et1e – service manual rev. 0404 9 3.3 controller cover kit number e0-00-1-034 tools: phillips #2 screwdriver 1. Remove screws (5-a) at the top and bottom of the controller cover (5-b) and remove cover 2. Disconnect connector (5-c) from inter- face circuit board (5-d) 3. Check that...
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Easytravel elite – et1e – service manual rev. 0404 10 3.4 controller kit number e0-00-1-032 (solo controller) figure 6 kit number e0-00-1-115 (s-drive controller) figure 7 tools: short phillips #2 screwdriver pliers remark: the s-drive controller can be fit- ted on a unit that originally was issued ...
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Easytravel elite – et1e – service manual rev. 0404 11 kit number e0-00-1-115 (s-drive controller) tools: phillips #2 screwdriver pliers remark: the s-drive controller can be fit- ted on a unit that originally was issued with a solo controller; this will require a new inter- face circuit board, e0-00...
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Easytravel elite – et1e – service manual rev. 0404 12 3.5 battery contacts kit number e0-00-1-059 tools: phillips #2 screwdriver 1. Remove controller cover, see instruc- tion 3.3 2. Disconnect wiring to controller (8-a) and interface circuit board (8-b) 3. Unscrew screws (8-c) and remove bat- tery c...
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Easytravel elite – et1e – service manual rev. 0404 13 3.6 interface circuit board et1b kit number e0-00-1-058 (for solo controller) (for serial # up to 12000401999) kit number e0-00-1-116 (for s-drive controller) (from serial # 12000402001onwards) tools: phillips #1 screwdriver phillips #2 screwdriv...
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Easytravel elite – et1e – service manual rev. 0404 14 3.7 control cable kit number e0-00-1-054 tools: phillips #2 screwdriver 1. Open control panel cover, see instruc- tion 3.1 2. Open controller cover, see instruction 3.3 3. Disconnect control cable from control panel (3-c) and interface circuit bo...
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Easytravel elite – et1e – service manual rev. 0404 15 3.8 power cable to motor et1e kit number e0-00-1-209 tools: allen key 3 mm 1. Remove the slot cover, see instruction 3.8 2. Disconnect power cable from hub mo- tor, see instruction 3.9 3. Remove controller cover, see instruc- tion 3.3 4. Detach t...
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Easytravel elite – et1e – service manual rev. 0404 16 3.9 hub motor kit number e0-00-1-208 tools: allen key 3 mm allen key 5 mm allen key 6 mm loctite adhesive 1. Open screws and spring washers (12- a) 2. Remove slot cover (12-b) 3. Detach power cable (12-c) from hub motor (12-e) 4. Remove the screw...
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Easytravel elite – et1e – service manual rev. 0404 17 3.10 fork assembly kit number e0-00-1-038 tools: allen key 3 mm allen key 5 mm allen key 6 mm wrench, open end 13 mm wrench, open end 19 mm torque wrench loctite adhesive #242 (1312) 1. Remove hub motor, see instruction 3.9 2. Remove “nylock” loc...
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Easytravel elite – et1e – service manual rev. 0404 18 3.11 column release cable kit kit number e0-00-1-080 tools: phillips #2 screwdriver wrench, open end 8 mm allen key 3 mm wire cutter pliers crimp tool loctite adhesive # 496 (3854) light grease/lubricant 1. Remove control panel cover, see in- str...
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Easytravel elite – et1e – service manual rev. 0404 19 9. Apply loctite to screw (15-n) and se- cure column latch bushing (15-m) with it onto release bushing (15-k) 10. Take up the slack in the cable (15-c) so that the end of the column lock pin (15- a) is flush with the outside of connect- ing plate...
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Easytravel elite – et1e – service manual rev. 0404 20 3.12 protector roller kit kit number e0-00-1-081 tools: allen key 5 mm loctite adhesive # 242 (1312) 1. Open cap nut (16-a), remove threaded rod (16-b) and roller (16-c) 2. Place the new roller (16-c) between the two plates (16-d) and align with ...
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Easytravel elite – et1e – service manual rev. 0404 21 3.13 black vinyl cap kit number e0-00-1-078 tools: screwdriver and/or pliers refer to figure 16 1. Pry cap (16-q) off with screwdriver or pair of pliers; be careful not to chip the paint 2. Place new cap, make sure it covers the whole set screw (...
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Easytravel elite – et1e – service manual rev. 0404 22 3.14 column frame kit number e0-00-1-210 tools: phillips #1 screwdriver phillips #2 screwdriver soldering iron allen key 2 mm allen key 5 mm allen key 6 mm pliers cutter cable tie tensioning tool the new column frame is issued with a control cabl...
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Easytravel elite – et1e – service manual rev. 0404 23 3.15 battery case / battery replacement kit number e0-00-1-020 (normal size) kit number e0-00-1-021 (jumbo size) tools: phillips #2 screwdriver pliers 1. Remove screws (18-a) from battery case and remove cover (18-b) 2. Remove batteries (18-c) fr...
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Easytravel elite – et1e – service manual rev. 0404 24 3.16 battery cover kit number e0-00-1-022 (normal size) kit number e0-00-1-025 (jumbo size) tools: phillips #2 screwdriver 1. Remove screws (18-a) and battery cover (18-b) 2. Secure new cover (18-b) to case (18- h) with screws (18-a).
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Easytravel elite – et1e – service manual rev. 0404 25 3.17 platform lock pin kit kit number e0-00-1-206 tools: wrench, open end 8 mm allen key 2 mm allen key 4 mm (2x) cutter crimp tool loctite adhesive #242 (1312) small rod (diameter 15 mm) 1. Open nut (20-j) and remove pivot cap (20-f) 2. Cut stop...
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Easytravel elite – et1e – service manual rev. 0404 26 3.18 seat assembly kit number e0-00-1-201 tools: phillips #2 screwdriver pliers cutter crimp tool loctite adhesive # 242 (1312) 1. Disconnect the lock pin cable from the seat, see instruction 3.17 2. Remove screws (21-a) and seat at- tachment bra...
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Easytravel elite – et1e – service manual rev. 0404 27 3.19 seat back pad kit number e0-00-1-204 tools: phillips #2 screwdriver 1. Remove the screw covers (22-a) 2. Remove the screws (22-b) and back pad (22-c) 3. Align the tubes (22-d) of the back pad with the holes in the seat back (22-e) 4. Secure ...
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Easytravel elite – et1e – service manual rev. 0404 28 3.20 seat bottom pad kit number e0-00-1-203 tools: phillips #2 screwdriver loctite adhesive # 242 (1312) 1. Remove the screws (23-a) and bottom pad (23-b) 2. Align the tubes (23-c) of the bottom pad with the holes in the seat bottom (23-d) 3. Sec...
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Easytravel elite – et1e – service manual rev. 0404 29 3.21 seat attachment bracket kit number e0-00-1-205 tools: phillips #2 screwdriver loctite adhesive # 242 (1312) refer to figure 21 1. Remove the two screws (21-a) holding the seat (21-d) to the "u" shaped seat attachment bracket (21-b) and the s...
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Easytravel elite – et1e – service manual rev. 0404 30 3.22 footrest platform kit number e0-00-1-077 tools: cleaning detergent clamps 1. Remove old platform (24-a) and any remainders of adhesive tape 2. Clean frame surface (24-b) with a de- tergent and wipe dry with a clean cloth 3. Remove protective...
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Easytravel elite – et1e – service manual rev. 0404 31 3.23 folding lock pin kit kit number e0-00-1-065 tools: circlip pliers 1. Remove the old pull ring (25-f), circlip (25-e) and washer (25-d). Extract the old spring (25-a) and old pin (25-c) from the pin housing (25-b) 2. Insert new spring (25-a) ...
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Easytravel elite – et1e – service manual rev. 0404 32 3.24 ring for folding lock kit number e0-00-1-066 refer to figure 25. 1. Remove old pull ring from the pin 2. Insert the pull ring (25-f) into the hole in the end of the pin.
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Easytravel elite – et1e – service manual rev. 0404 33 3.25 rear wheel assembly kit number e0-00-1-068 tools: circlip pliers screwdriver soft mallet extractor with scratch protection 1. Remove old end cap (26-c) using a screwdriver. Remove old circlip (26-b) and wheel. If needed use an extractor to r...
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Easytravel elite – et1e – service manual rev. 0404 34 3.26 front column paint protector clips kit number e0-00-1-072 tools: screwdriver soft mallet 1. Cover the flat tip of a screwdriver with masking tape or electrical tape to pre- vent paint damage 2. Remove the old clip (28-a) from the tube (28-b)...
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Easytravel elite – et1e – service manual rev. 0404 35 3.27 flat cap (front platform) kit number e0-00-1-074 tools: screwdriver and/or pliers soft mallet 1. Cover the flat tip of a screwdriver with masking tape or electrical tape to pre- vent paint damage 2. Remove the old cap (29-a) 3. Tap the cap (...
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Easytravel elite – et1e – service manual rev. 0404 36 3.28 front platform paint protector clips kit number e0-00-1-073 tools: screwdriver soft mallet 1. Cover the flat tip of a screwdriver with masking tape or electrical tape to pre- vent paint damage 2. Remove the old clip (30-a) from the tube (30-...
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Easytravel elite – et1e – service manual rev. 0404 37 3.29 domed caps (seat supports) kit number e0-00-1-075 tools: screwdriver and/or pliers soft mallet 1. Cover the flat tip of a screwdriver with masking tape or electrical tape to pre- vent paint damage 2. Remove the old cap (31-a) 3. Tap the cap ...
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Easytravel elite – et1e – service manual rev. 0404 38 3.30 rear frame paint protector clips kit number e0-00-1-071 tools: screwdriver soft mallet 1. Cover the flat tip of a screwdriver with masking tape or electrical tape to pre- vent paint damage 2. Remove the old clip (32-a) from the tube (32-b) 3...
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Easytravel elite – et1e – service manual rev. 0404 39 figure 33 4. Programming of the solo controller 4.1 introduction the easytravel elite electric system is operated by the solo controller manufactured by penny & giles technologies ltd. (uk). 4.2 the sp1 programmer the sp1 is a handheld programmer...
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Easytravel elite – et1e – service manual rev. 0404 40 the following table shows the solo controller settings for the easytravel elite as defined by tzora active systems. Function fast slow forward acceleration 2.0 s 2.0 s forward deceleration 0.9 s 1.3 s reverse acceleration 3.0s 3.0 s reverse decel...
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Easytravel elite – et1e – service manual rev. 0404 41 5. Fault finding 5.1 introduction tzora active systems provides for profound training in fault finding to the major distributors of the easy- travel elite. Please contact the authorized tzora distributor in your country or tzora for more informat...
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Easytravel elite – et1e – service manual rev. 0404 42 figure 34 6. Control connections and electrical wiring for more information please contact your authorized tzora distributor or tzora active systems..
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Easytravel elite – et1e – service manual rev. 0404 43 7. Charger technical data: - 24 volts, 2amp constant current (equivalent to 3a tapered charger in charging time) - universal input 100vac to 240vac - suitable anywhere in the world - automatic cut-off and then true float. Can be left connected in...
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Easytravel elite – et1e – service manual rev. 0404 44 8. Spare parts 8.1 list of spare parts kits part number description included in kit page e0-00-1-202 control panel assembly – easytravel elite control panel, top and bottom cover, screws 7 e0-00-1-070 handgrip pair 8 e0-00-1-034 controller cover ...
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Easytravel elite – et1e – service manual rev. 0404 45 8.2 spare parts kit index part number description page e0-00-1-020 (normal) e0-00-1-021 (jumbo) battery case 23 e0-00-1-022 (normal) e0-00-1-025 (jumbo) battery cover – easytravel elite 24 e0-00-1-032 solo controller 10 e0-00-1-034 controller cov...
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Easytravel elite – et1e – service manual rev. 0404 46 9. List of tool types screwdrivers: other tools phillips #1 cable tie tensioning tool phillips #2 circlip pliers (normal) short phillips #2 circlip pliers (small) flat blade clamps cleaning detergent allen keys: crimp tool 2 mm cutter 3 mm drive ...