Eaton 93PM-L Installation And Operation Manual

Other manuals for 93PM-L: Installation And Operation Manual
Manual is about: 20 – 200 kW 208V UPS

Summary of 93PM-L

  • Page 1

    Eaton ® 93pm-l ups 20 – 120 kw (208v) ups installation and operation manual.

  • Page 3: Eaton

    Eaton ® 93pm-l ups 20 – 120 kw (208v) ups installation and operation manual.

  • Page 4

    Important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the ups and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de s...

  • Page 5

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality i table of contents 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 6

    Table of contents ii eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4.6.5 generator interface connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 4.6.6 installin...

  • Page 7

    Table of contents eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality iii 7 communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 8

    Table of contents iv eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality this page intentionally left blank..

  • Page 9

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality v list of figures figure 1-1. Eaton 93pm-l ups (120 kw, four wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 figure 1-2....

  • Page 10

    List of figures vi eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 6-1. Ups controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-...

  • Page 11

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality vii list of tables table 3-1. Air conditioning or ventilation requirements during full load operation . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 table 3-2. Ups cabinet weig...

  • Page 12

    List of tables viii eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality this page intentionally left blank..

  • Page 13

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 1-1 chapter 1 introduction the eaton ® 93pm-l 120 kw, four wire uninterruptible power supply (ups) is a true online, continuous-duty, transformerless, double-conversion, solid-state, th...

  • Page 14

    Introduction 1-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 1-1. Eaton 93pm-l ups (120 kw, four wire) figure 1-2. Eaton 93pm-l ups (120 kw, four wire) with left or right mounted top entry wiring sidecar ups with left-moun...

  • Page 15

    Introduction eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 1-3 1.1.2 control panel the control panel, located on the front of the ups, contains a color liquid crystal touch screen display (lcd) and a horizontal row of led indicator...

  • Page 16

    Introduction 1-4 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality after initial startup, the battery run time on the front panel display indicates two minutes. After the 24-hour float charging period and automated battery testing, the...

  • Page 17

    Introduction eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 1-5 1.2.4 monitoring and communication minislot cards – optional minislot cards support several protocols, such as snmp, smtp, http, modbus ® , and tcp/ip. See chapter 7, “...

  • Page 18

    Introduction 1-6 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 1.5 using this manual this manual describes how to install and operate the eaton 93pm-l 120 kw, four wire ups. Read and understand the procedures described in this manu...

  • Page 19

    Introduction eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 1-7 1.7 symbols, controls, and indicators the following are examples of symbols used on the ups or accessories to alert you to important information: 1.8 for more informati...

  • Page 20

    Introduction 1-8 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality please call the customer reliability center at: united states: 1-800-843-9433 canada: 1-800-461-9166 ext 260 all other countries: call your local service representative...

  • Page 21

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 2-1 chapter 2 safety warnings important safety instructions save these instructions this manual contains important instructions that should be followed during installation and maintenan...

  • Page 22

    Safety warnings 2-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality caution l installation or servicing should be performed by qualified service personnel knowledgeable of ups and battery systems, and required precautions. Keep unaut...

  • Page 23

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-1 chapter 3 ups installation plan and unpacking use the following basic sequence of steps to install the ups: 1. Create an installation plan for the ups system (chapter 3). 2. Prepare...

  • Page 24

    Ups installation plan and unpacking 3-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality l the newer, more energy efficient data center cooling methods (such as air side economization) can create much wider ranges of temperature and r...

  • Page 25

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-3 the ups ventilation requirements are shown in table 3-1. To allow for future power upgrades, eaton recommends using air conditioning or ventilati...

  • Page 26

    Ups installation plan and unpacking 3-4 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality the ups equipment operating environment must meet the weight requirements shown in table 3-2 and the size requirements shown in figure 3-1 throug...

  • Page 27

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-5 the ups cabinet uses forced air cooling to regulate internal component temperature. Air inlets are in the front of the cabinet and outlets are on...

  • Page 28

    Ups installation plan and unpacking 3-6 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 3-1. Ups cabinet dimensions (front and right side views) dimensions are in millimeters [inches] front right side.

  • Page 29

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-7 figure 3-2. Ups cabinet dimensions (top and bottom views) bottom dimensions are in millimeters [inches] note top exhaust configuration shown. Fro...

  • Page 30

    Ups installation plan and unpacking 3-8 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 3-3. Ups cabinet rear floor mounting bracket mounting dimensions ups with sidecar ups note the ups’ front floor mounting bracket’s mountin...

  • Page 31

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-9 figure 3-4. Ups cabinet with left-mounted or right-mounted sidecar dimensions (front views) dimensions are in millimeters [inches] ups with left ...

  • Page 32

    Ups installation plan and unpacking 3-10 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 3-5. Ups cabinet with left-mounted or right-mounted sidecar dimensions (top and bottom views) dimensions are in millimeters [inches] ups ...

  • Page 33

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-11 figure 3-6. Ups cabinet center of gravity dimensions are in millimeters [inches] weight and center of gravity a mm (in) b mm (in) c mm (in) inst...

  • Page 34

    Ups installation plan and unpacking 3-12 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 3-7. Ups cabinet with left-mounted or right-mounted top entry wiring sidecar center of gravity dimensions are in millimeters [inches] wei...

  • Page 35

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-13 figure 3-8. Ups cabinet with left-mounted or right-mounted siac-b center of gravity dimensions are in millimeters [inches] weight and center of ...

  • Page 36

    Ups installation plan and unpacking 3-14 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 3-9. Remote epo switch dimensions 3.2.2 ups system power wiring preparation read and understand the following notes while planning and pe...

  • Page 37

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-15 l the neutral conductor can be sized the same as the phase conductor for 3-phase balanced and resistive loads. Non-linear loads or un-balanced l...

  • Page 38

    Ups installation plan and unpacking 3-16 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality table 3-4. Input/output ratings and external wiring recommendations for the eaton 93pm-l 120 (208/208) basic unit rating units rating 50/60 hz k...

  • Page 39

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-17 table 3-5. Input/output ratings and external wiring recommendations for the eaton 93pm-l 120 (220/220) basic unit rating units rating 50/60 hz k...

  • Page 40

    Ups installation plan and unpacking 3-18 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality table 3-6. Input/output ratings and external wiring recommendations for the eaton 93pm-l 120 - (single input bypass 220/208) basic unit rating u...

  • Page 41

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-19 power wiring terminals e1 through e11 are 2-hole bus bar mountings for standard nema 2-hole barrel lugs. The power wiring connections for this e...

  • Page 42

    Ups installation plan and unpacking 3-20 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality table 3-9. Recommended installation parts and tools (not supplied by eaton) part size quantity manufacturer part number notes long barrel 2-hole...

  • Page 43

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-21 conduit sizes were chosen from nec table 4, electrical metallic tubing (emt). See table 3-10 for conduit recommendations. Per nec article 300, 3...

  • Page 44

    Ups installation plan and unpacking 3-22 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality external overcurrent protection and disconnect are not provided by this product, but are required by codes. Refer to table 3-4 and table 3-5 for...

  • Page 45

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-23 the line-to-line unbalanced output capability of the ups is limited only by the full load per phase current values for ac output to critical loa...

  • Page 46

    Ups installation plan and unpacking 3-24 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3.2.3 ups system interface wiring preparation control wiring for features and options should be connected at the customer interface terminal blo...

  • Page 47

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-25 3.3 inspecting and unpacking the ups cabinets the cabinet is shipped bolted to a metal and wood pallet (see figure 3-10 or figure 3-11) with out...

  • Page 48

    Ups installation plan and unpacking 3-26 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 3-10. Ups cabinet as shipped on pallet.

  • Page 49

    Ups installation plan and unpacking eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 3-27 figure 3-11. Ups cabinet with left-mounted or right-mounted top entry wiring sidecar as shipped on pallet ups with left-mounted sidecar ups with...

  • Page 50

    Ups installation plan and unpacking 3-28 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality this page intentionally left blank..

  • Page 51

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-1 chapter 4 ups system installation 4.1 preliminary installation information warning installation should be performed only by qualified personnel. Refer to the following while install...

  • Page 52

    Ups system installation 4-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-1. Removing the pallet skids and supports – eaton 93pm-l ups warning do not remove or loosen the cabinet mounting or cabinet support bolts until ins...

  • Page 53

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-3 figure 4-2. Removing the sidecar pallet skids and supports – eaton 93pm-l ups with sidecar 6. Turn each jacking bolt consecutively, two full turns, until the...

  • Page 54

    Ups system installation 4-4 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 14. If a sidecar is attached to the ups, remove the sidecar mounting bolts holding the front and rear sidecar supports to the cabinet base (see figure 4-2). ...

  • Page 55

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-5 33. Locate the black cover dots from the parts kit and install over the left and right side bracket mounting holes. 34. Proceed to paragraph 4.3. Figure 4-3....

  • Page 56

    Ups system installation 4-6 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4.3 integrated battery cabinet installation if installing integrated battery cabinets (ibcs), refer to theeaton 93pm integrated battery cabinet installation ...

  • Page 57

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-7 4.4.1 standalone ups or ups with pass-through sidecar (no breakers). 1. Drill and punch all conduit holes in the appropriate conduit plate/s prior to mountin...

  • Page 58

    Ups system installation 4-8 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4.4.2 ups with 2-breaker sidecar (mbp and mis). 1. Drill and punch all conduit holes in the appropriate conduit plate/s prior to mounting. Install the condui...

  • Page 59

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-9 4.4.3 ups with 3-breaker sidecar (bib, mbp and mis). 1. Drill and punch all conduit holes in the appropriate conduit plate/s prior to mounting. Install the c...

  • Page 60

    Ups system installation 4-10 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4.4.4 ups with 4 -breaker sidecar (rib, bib, mbp and mis) 1. Drill and punch all conduit holes in the appropriate conduit plate/s prior to mounting. Install...

  • Page 61

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-11 figure 4-5. Ups conduit and wire entry locations bottom entry conduit landing for ac input and output, and dc input (remove panel to drill or punch conduit ...

  • Page 62

    Ups system installation 4-12 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-6. Ups with sidecar conduit and wire entry locations bottom entry conduit landings for customer interface wiring (remove panels to drill or punch c...

  • Page 63

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-13 figure 4-7. Ups inter-cabinet wiring access location inter-cabinet wiring access to route interface wiring between cabinets. Inter-cabinet wiring access kno...

  • Page 64

    Ups system installation 4-14 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-8. Power terminal locations dc input from battery (see figure 4-9 for detail.) ac input to ups rectifier (a, b, c) (see figure 4-9 for detail.) fro...

  • Page 65

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-15 figure 4-9. Eaton 93pm-l ups power terminal detail dc input from battery - (e5) dc input from battery + (e4) ac input to ups bypass ac input to ups rectifie...

  • Page 66

    Ups system installation 4-16 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-10. Eaton 93pm-l with siac-b (2-breaker) power terminal locations mbp mis maintenance output neutral (e12) bypass neutral (e12) ground compression ...

  • Page 67

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-17 figure 4-11. Eaton 93pm-l with siac-b (3-breaker) power terminal locations mbp mis maintenance bypass breaker maintenance isolation breaker battery input e4...

  • Page 68

    Ups system installation 4-18 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-12. Eaton 93pm-l with siac-b (4-breaker) power terminal locations battery input e4 ( + ) battery input e5 ( - ) ( 2x ) ground studs for cabinet to ...

  • Page 69

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-19 figure 4-13. 93pm-l siac-b rib terminal detail rib phase c (rib-5) phase b (rib-3) phase a (rib-1) ac input to rectifier input breaker.

  • Page 70

    Ups system installation 4-20 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4.5 battery power wiring caution when sizing the battery system, do not exceed the internal battery charger capabilities. See chapter 9, “product specificat...

  • Page 71

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-21 8. Bottom entry wiring. Remove the bottom interface entry conduit landing plates to drill or punch holes (see figure 4-16). 9. Reinstall the interface entry...

  • Page 72

    Ups system installation 4-22 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-14. Interface terminal locations front interface terminals (see figure 4-15 for detail.) minislot communication bays (see figure 4-15 for detail.).

  • Page 73

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-23 figure 4-15. Interface terminal detail figure 4-16. Bottom access interface wiring location minislot communication bay 2 minislot communication bay 1 minisl...

  • Page 74

    Ups system installation 4-24 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-17. Wire tie anchors figure 4-18. Building alarm terminal block connector assignments wire tie anchors table 4-1. Building alarm connections and wi...

  • Page 75

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-25 figure 4-19. Relay contact terminal block connector assignments 4.6.2 installing sidecar mis and rib breaker monitoring connections to install wiring: 1. Ve...

  • Page 76

    Ups system installation 4-26 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-20. Sidecar tb1 and tb2 terminal locations table 4-3. Sidecar mis and rib breaker monitoring connection and wire terminations terminal block termin...

  • Page 77

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-27 4.6.3 installing battery detect interface connections to install wiring: 1. Verify the ups system is turned off and all power sources are removed. See chapt...

  • Page 78

    Ups system installation 4-28 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 14. Route the battery detect wiring from the battery cabinet through the top interface entry conduit landing plate to the ups building alarm terminals. See ...

  • Page 79

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-29 10. Top entry wiring. Route the battery shunt trip wiring from the battery cabinet or battery disconnect through the top of the ups sidecar and the bottom u...

  • Page 80

    Ups system installation 4-30 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-21. Battery shunt trip locations shunt trip terminals (see figure 4-22 for detail.).

  • Page 81

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-31 figure 4-22. Battery shunt trip terminal detail shunt trip terminals (see figure for terminal assignments.) table 4-4. Battery shunt trip connections and wi...

  • Page 82

    Ups system installation 4-32 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4.6.5 generator interface connections if ess is enabled and the ups will be fed by a site generator at any time, the on generator building alarm must be wir...

  • Page 83

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-33 4.6.6 installing minislot interface connections for installation and setup of a minislot card, contact an eaton service representative (see paragraph 1.9). ...

  • Page 84

    Ups system installation 4-34 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4.7 installing a repo switch a latching-type remote emergency power-off (repo) switch can be used in an emergency to shut down the ups and remove power to t...

  • Page 85

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-35 figure 4-23. Repo switch 11. Route the repo wiring through the bottom interface entry conduit landing plate to the bottom access interface wiring channel al...

  • Page 86

    Ups system installation 4-36 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 4-25. Normally-open repo switch wiring figure 4-26. Normally-closed repo switch wiring table 4-5. Normally-open repo connections and wire termination...

  • Page 87

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-37 4.8 initial startup startup may be performed by the customer’s battery qualified electrical contractor for single (not parallel) ups installations without a...

  • Page 88

    Ups system installation 4-38 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality installation checklist o all packing materials and restraints have been removed from each cabinet. O the ups cabinet is placed in its installed location. O ...

  • Page 89

    Ups system installation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 4-39 notes ________________________________________________________________________ ________________________________________________________________________ ____...

  • Page 90

    Ups system installation 4-40 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality this page intentionally left blank..

  • Page 91

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 5-1 chapter 5 understanding ups operation 5.1 ups system overview the eaton 93pm-l ups is a continuous-duty, solid-state, transformerless, three-phase, true online system that provides ...

  • Page 92

    Understanding ups operation 5-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 5.2 single ups a single ups operates independently to support an applied load from the inverter, providing conditioned and uninterruptible ac power to th...

  • Page 93

    Understanding ups operation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 5-3 figure 5-2. Path of current through the ups in energy saver system mode 5.2.3 normal mode during normal mode, power for the system is derived from a util...

  • Page 94

    Understanding ups operation 5-4 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 5-3. Path of current through the ups in normal mode 5.2.4 bypass mode caution the critical load is not protected from voltage or frequency fluctua...

  • Page 95

    Understanding ups operation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 5-5 figure 5-4. Path of current through the ups in bypass mode 5.2.5 battery mode the ups automatically transfers to battery mode if a utility power outage o...

  • Page 96

    Understanding ups operation 5-6 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 5-5. Path of current through the ups in battery mode 5.3 single ups unit system oneline configurations the system oneline drawings in this section...

  • Page 97

    Understanding ups operation eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 5-7 figure 5-6. Eaton 93pm-l 120-6 ups system oneline upm 1 e1, e2, e3 e6, e7, e8, e12 optional single-feed jumper fuse a static switch e9, e10, e11, e12 e4,...

  • Page 98

    Understanding ups operation 5-8 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 5-7. Eaton 93pm-l 120-6 ups with sidecar system oneline c d ab (not supplied with the ups) fe rr ites fe rr ite s (4 per (4 p er bypassb yp as s c...

  • Page 99

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-1 chapter 6 ups operating instructions this section describes how to operate the ups. 6.1 ups controls and indicators the controls and indicators identified and described in this sect...

  • Page 100

    Ups operating instructions 6-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6.2 using the control panel the following paragraphs describe the ups control panel, including controls and indicators, and how to monitor ups operation. ...

  • Page 101

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-3 6.2.1 status indicators the four symbols on the bottom of the control panel are status indicators. These colored light emitting diode (led) lamps work wit...

  • Page 102

    Ups operating instructions 6-4 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6.2.3 using the lcd touch screen the lcd touch screen on the control panel provides an operator interface with the ups system. Figure 6-3 identifies the d...

  • Page 103

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-5 6.2.4 using the menu the ups navigation tab menu bar allows you to display data in the information area to help you monitor and control ups operation. Tab...

  • Page 104

    Ups operating instructions 6-6 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6.2.6 display menu operation table 6-3 describes the menu functions and how to use them. Table 6-3. Display menu operation function subfunction operation ...

  • Page 105

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-7 figure 6-5. Typical meters summary screen figure 6-6. Typical active events screen.

  • Page 106

    Ups operating instructions 6-8 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 6-7. Typical system log screen figure 6-8. Typical settings user screen.

  • Page 107

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-9 figure 6-9. Typical information screen figure 6-10. Typical about screen.

  • Page 108

    Ups operating instructions 6-10 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 6-11. Typical settings configuration 1 screen figure 6-12. Typical settings configuration 2 screen.

  • Page 109

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-11 figure 6-13. Typical statistics screen 6.2.7 sign in the controls and setting screens are restricted. The user must sign in using a password to gain acce...

  • Page 110

    Ups operating instructions 6-12 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 6-14. Sign in password screen figure 6-15. Sign in keypad.

  • Page 111

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-13 6.2.8 system controls tap the controls tab on the main menu navigation bar to display the controls screen. Double conversion operation, transfer to bypas...

  • Page 112

    Ups operating instructions 6-14 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality figure 6-17. Typical ups control screen figure 6-18. Typical upm select screen.

  • Page 113

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-15 figure 6-19. Typical upm control screen figure 6-20. Typical eaa control screen.

  • Page 114

    Ups operating instructions 6-16 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6.3 single ups operation 6.3.1 starting the ups in double conversion mode to start the ups system: 1. Close the ups input feeder circuit breaker. 2. If d...

  • Page 115

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-17 6. Tap the controls tab on the main menu navigation bar. The system control screen is displayed. 7. Tap the go to bypass button. The critical load is imm...

  • Page 116

    Ups operating instructions 6-18 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6.3.5 transfer from double conversion to bypass mode to transfer the critical load to bypass mode: caution in bypass mode, the critical load is not prote...

  • Page 117

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-19 6.3.8 transfer from double conversion mode to ess mode to transfer the load to he normal mode: 1. Tap the controls tab on the main menu navigation bar. T...

  • Page 118

    Ups operating instructions 6-20 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6.3.11 single upm restart to restart a single upm from a shutdown state: 1. Tap the controls tab on the main menu navigation bar. The system control scre...

  • Page 119

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-21 6.3.14 battery test to start the battery test: 1. Tap the controls tab on the main menu navigation bar. The system control screen is displayed. 2. Tap th...

  • Page 120

    Ups operating instructions 6-22 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6.3.16 using the remote emergency power-off switch warning emergency power off (epo) and remote emergency power off (repo) functionality is disabled for ...

  • Page 121

    Ups operating instructions eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 6-23 figure 6-21. Repo operation activated (pushbutton locked into place.) deactivated (unlock pushbutton to release.).

  • Page 122

    Ups operating instructions 6-24 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality this page intentionally left blank..

  • Page 123

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 7-1 chapter 7 communication this chapter describes the communication features of the eaton 93pm-l ups. For terminal wiring information, see paragraph 3.2.3 and paragraph 4.6. For locati...

  • Page 124

    Communication 7-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 7.2 building alarm monitoring this standard feature lets you connect the ups to your building alarms, such as smoke detectors or overtemperature alarms. The building a...

  • Page 125

    Communication eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 7-3 l ability to give an unlimited number of coworkers access to the real-time data and reports found in predictpulse’s online dashboard and mobile app. This allows you to...

  • Page 126

    Communication 7-4 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality this page intentionally left blank..

  • Page 127

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 8-1 chapter 8 ups maintenance the components inside the ups cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very litt...

  • Page 128

    Ups maintenance 8-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 8.2 performing preventive maintenance the ups system requires very little preventive maintenance. However, the system should be inspected periodically to verify that...

  • Page 129

    Ups maintenance eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 8-3 figure 8-1. Air filter location periodic maintenance periodic inspections of the ups should be made to determine if components, wiring, and connections exhibit evide...

  • Page 130

    Ups maintenance 8-4 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 8.3 installing batteries install batteries in accordance with the battery and battery system manufacturer's instructions. 8.4 recycling the used battery or ups conta...

  • Page 131

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 9-1 chapter 9 product specifications 9.1 model numbers the ups is housed in a free-standing cabinet with safety shields behind the door. The ups is available in 50 or 60 hz with various...

  • Page 132

    Product specifications 9-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 9.2 specifications the following sections detail the input, output, environmental, and battery specifications for the ups. 9.2.1 ups input 9.2.2 ups output op...

  • Page 133

    Product specifications eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality 9-3 9.2.3 ups environmental operating temperature 5 to 40 c (41 to 104f) without derating. The recommended operating temperature is 25 c (77f). Operating alti...

  • Page 134

    Product specifications 9-4 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality this page intentionally left blank..

  • Page 135

    Eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality w-1 warranty limited factory warranty for three-phase eaton 93pm ups and 93pm ups accessory products warrantor: the warrantor for the limited warranties set forth herein is eaton (”eato...

  • Page 136

    Warranty w-2 eaton 93pm-l ups (20–120 kw, 208v) installation and operation manual p-164000688—rev 02 www.Eaton.Com/powerquality this warranty is the end­user's sole remedy and is expressly in lieu of, and there are no other, expressed or implied guarantees or warranties (including any implied warran...

  • Page 138

    *p-164000688 02* p-164000688 02.