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- Installation And User Manual
Eaton 9PX 5000 Installation And User Manual - Safety Instructions
Page 4
5-6kVA US_EN
SAFETY INSTRUCTIONS
Special precautions
• The unit is heavy: wear safety shoes and use vacuum lifter preferentially for handling operations.
• All handling operations will require at least two people (unpacking, lifting, installation in rack sys-
tem).
• Straps are provided only for unpacking manually the unit from the carton; don’t use the straps to
carry the unit around. The unit can slip from the straps during handling (risk of injury and product
damage):
- keep 12in / 30cm minimum distance between the straps
- lift the unit carefully and keep it at low height
- keep the unit horizontal during unpacking.
• Before and after the installation, if the UPS remains de-energized for a long period, the UPS must
be energized for a period of 24 hours, at least once every 6 months (for a normal storage tempera-
ture less than 25°C). This charges the battery, thus avoiding possible irreversible damage.
• During the replacement of the Battery Module, it is imperative to use the same type and number of
element as the original Battery Module provided with the UPS to maintain an identical level of
performance and safety. In case of doubt, don’t hesitate to contact your EATON representative.
• All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY.
There are NO USER SERVICEABLE PARTS inside the UPS.
Summary of 9PX 5000
Page 1
English 9px 5000 9px 6000 9px 6000 g 9px ebm 180v installation and user manual copyright © 2013 eaton all rights reserved. Service and support: call your local service representative 5-6kva us_en.
Page 2: Safety Instructions
Page 2 5-6kva us_en save these ins tructions. This manual contains important instructions that should be followed during installation and maintenance of the ups and batteries. The 9px models that are covered in this manual are intended for installation in an environment within 0 to 40°c, free of con...
Page 3: Safety Instructions
Page 3 5-6kva us_en english safety instructions safety of persons • the system has its own power source (the battery). Consequently, the power outlets may be ener- gized even if the systems is disconnected from the ac power source. Dangerous voltage levels are presentwithinthesystem.Itshouldbeopened...
Page 4: Safety Instructions
Page 4 5-6kva us_en safety instructions special precautions • the unit is heavy: wear safety shoes and use vacuum lifter preferentially for handling operations. • all handling operations will require at least two people (unpacking, lifting, installation in rack sys- tem). • straps are provided only ...
Page 5: Contents
Page 5 5-6kva us_en english contents 1. Introduction ....................................................................................... 6 1.1 environmental protection ...............................................................................................6 2. Presentation ..................
Page 6: 1. Introduction
Page 6 5-6kva us_en 1. Introduction thank you for selecting an eaton product to protect your electrical equipment. The 9px range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your ups (uninterruptible po...
Page 7: 1. Introduction
Page 7 5-6kva us_en english 1. Introduction the eaton® 9px uninterruptible power system (ups) protects your sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switch...
Page 8: 2. Presentation
Page 8 5-6kva us_en 2. Presentation 2.1 standard installations tower installation d w h rack installation d h w description weights (lb/kg) dimensions (inch/mm) d x w x h 9px 5000 106 / 48 28.4 x 17.3 x 5.1 / 722 x 440 x 130 9px 6000 106 / 48 28.4 x 17.3 x 5.1 / 722 x 440 x 130 9px 6000 g 106 / 48 2...
Page 9: 2. Presentation
Page 9 5-6kva us_en english 2. Presentation 2.2 rear panels 9px 5000 / 6000 12 3 4 6 7 1 2 5 8 9 13 10 11 1 rs232 communication port 2 usb communication port 3 dry (relay) contacts communication port 4 connector for roo (remote on/off) control 5 connectors for automatic recognition of an additional ...
Page 10: 2. Presentation
Page 10 5-6kva us_en 2. Presentation 2.3 accessories part number description 9pxebm180rt extended battery module 9rk rack kit 9px rk2pc 2-post rack kit 9px network-ms network card modbus-ms modbus and network card relay-ms relay card mbp6k208 hotswap mbp 6000 208 9pxtfmr5 5kva transformer 9pxppdm1 6...
Page 11: 2. Presentation
Page 11 5-6kva us_en english 9pxppdm1 3 5 1 6 2 4 8 7 1 l6-30p input power cable 2 l6-30r outlet for connection to ups input 3 l6-30p cable for connection to ups output 4 l14-30r 120v/240v outlet 5 l6-30r 240v outlet 6 30a circuit breaker 7 (6) 5-20r 120v outlets 8 20a circuit breaker 9pxppdm2 2 3 1...
Page 12: 2. Presentation
Page 12 5-6kva us_en 2. Presentation 2.4 control panel theupshasafive-buttongraphicallcd.Itprovidesusefulinformationabouttheupsitself,loadstatus, events, measurements and settings. Online mode indicator (green) fault indicator (red) online mode 100% 30min 1ebm 50% 2.7kw 3.0kva efficiency: 95% escape...
Page 13: 2. Presentation
Page 13 5-6kva us_en english 2. Presentation 2.5 lcd description after 5 minutes of inactivity, the lcd displays the screen saver. The lcd backlight automatically dims after 10 minutes of inactivity. Press any button to restore the screen. Operation status load/equipment status online mode 100% 30mi...
Page 14: 2. Presentation
Page 14 5-6kva us_en 2.6 display functions press the enter ( ) button to activate the menu options. Use the two middle buttons ( and ) to scroll through the menu structure. Press the enter ( ) button to select an option. Press the button to cancel or return to the previous menu. Main menu submenu di...
Page 15: 2. Presentation
Page 15 5-6kva us_en english 2. Presentation submenu available settings default settings in/out settings interrupt time if bypass transfer is enabled, interrupt time: [10ms] [20ms] define break duration when transfer on bypass [10ms] overload prealarm [10%] … [102%] load % when overload alarm occurs...
Page 16: 3. Installation
Page 16 5-6kva us_en 3.1 inspecting the equipment if any equipment has been damaged during shipment, keep the shipping cartons and packing materials forthecarrierorplaceofpurchaseandfileaclaimforshippingdamage.Ifyoudiscoverdamageafter acceptance,fileaclaimforconcealeddamage. Tofileaclaimforshippingd...
Page 17: 3. Installation
Page 17 5-6kva us_en english 3. Installation 3.3 checking the accessory kit • verify that the following additional items are included with the ups: 1 4 2 10 8 7 9 5 6 6 3 11 12 13 14 1 (2)tower stands 2 rack kit for 19-inch enclosures 3 cable gland for output connection additional cable gland for in...
Page 18: 3. Installation
Page 18 5-6kva us_en 3. Installation 3.4 connecting the internal battery do not make unauthorized changes to the ups; otherwise, damage may occur to your equipment and void your warranty. Do not connect the ups to utility until installation is completed. To install the ups: 1. Remove the center cove...
Page 19: 3. Installation
Page 19 5-6kva us_en english 3. Installation 3.5 connecting the ebm(s) a small amount of arcing may occur when connecting an ebm to the ups. This is normal and will not harm personnel. Insert the ebm cable into the ups battery connector quickly and firmly. 1. Plug the ebm power cable(s) into the bat...
Page 20: 3. Installation
Page 20 5-6kva us_en 3. Installation 3.7 tower installation • adjustment of the orientation of the lcd panel and of the logo. • adjustment of the angle of vision of the lcd panel. If you ordered other ups accessories, refer to specific user manuals to check the tower installation with the ups. To in...
Page 21: 3. Installation
Page 21 5-6kva us_en english 3.8 rack installation if you ordered other ups accessories, refer to specific user manuals to check the rack installation with the ups. • prepare ups for rack mounting. This step requires two people. The ups is heavy. To ease its rack mounting, you can remove the battery...
Page 22: 3. Installation
Page 22 5-6kva us_en • rack mounting of ups, ebm, and accessory modules. Follow steps 1 to 4 for module mounting on the rails. 1 1 3 4 4 3 2 the rails and necessary hardware are supplied by eaton. 3. Installation.
Page 23: 3. Installation
Page 23 5-6kva us_en english 3.9 installation requirements recommended protective devices and cable cross-sections 1. Recommended upstream protection ups power rating upstream circuit breaker 5000va d curve – 30a 6000va d curve – 30a 2 poles circuit breaker g n(l2) l1 n(l2) l1 to ups normal ac sourc...
Page 24: 4. Power Cables Connection
Page 24 5-6kva us_en 4. Power cables connection 4.1 access to terminal blocks 1. Remove the terminal blocks cover (one screw) 2. Punch the knockouts and insert the cables/conduits inside note: the l6-30p input power cable is attached by eaton. 9px 6000 g only • high leakage current: earth connection...
Page 25: 5. Operation
Page 25 5-6kva us_en english 5. Operation 5.1 ups startup and shutdown if you ordered a hotswap mbp or a ppdm, refer to the specific user manual to check the startup sequence of the ups with this accessory. Starting the ups verify that the total equipment ratings do not exceed the ups capacity to pr...
Page 26: 5. Operation
Page 26 5-6kva us_en 5. Operation 5.2 operating modes the eaton 9px front panel indicates the ups status through the ups indicators, see page 14. Online mode during online mode, the indicator illuminates solid and the ups is powered from the utility. Theupsmonitorsandchargesthebatteriesasneededandpr...
Page 27: 5. Operation
Page 27 5-6kva us_en english 5. Operation 5.4 setting high efficiency mode inhighefficiencymode,theupsoperatesnormallyonbypassandtransferstoonline(orbattery)mode inlessthan10mswhenutilityfails.Transferstohighefficiencymodewillbeactiveafter5minutes of bypass voltage monitoring: if bypass quality is n...
Page 28: 5. Operation
Page 28 5-6kva us_en 5. Operation 5.7 retrieving the event log to retrieve the event log through the display: 1. Press any button to activate the menu options, then select event log. 2. Scroll through the listed events. 5.8 retrieving the fault log to retrieve the fault log through the display: 1. P...
Page 29: 6. Communication
Page 29 5-6kva us_en english 6. Communication 6.1 communication ports • rs232 or usb communication ports the rs232 and usb communication ports cannot operate simultaneously. 16 17 • relay output contacts the ups incorporates four relay outputs; each information is available with a close or open cont...
Page 30: 6. Communication
Page 30 5-6kva us_en 6. Communication • remote on/off remote on/off allows remote action of button to switch on/off the ups. Normally open when contact changes from open to closed, the ups is switched-on (or stays on). When contact changes from closed to open, the ups is switched-off (or stays off)....
Page 31: 6. Communication
Page 31 5-6kva us_en english 6. Communication remote control connection and test 1. Check the ups is shut down and the electrical supply network disconnected. 2.Removerpoconnectorfromtheupsbyunfittingthescrews. 3. Connect a normally closed volt-free contact between the two pins of connector. 1 3 nor...
Page 32: 6. Communication
Page 32 5-6kva us_en installation of the communication cards it is not necessary to shutdown the ups before installing a communication card. 1. Remove the slot cover 4 secured by screws. 2. Insert the communication card in the slot. 3. Secure the card cover with the 2 screws. 6.2 eaton intelligent p...
Page 33: 7. Ups Maintenance
Page 33 5-6kva us_en english 7. Ups maintenance 7.1 equipment care for the best preventive maintenance, keep the area around the equipment clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the equipment at an ambi...
Page 34: 7. Ups Maintenance
Page 34 5-6kva us_en 7. Ups maintenance 7.4 replacing batteries do not disconnect the batteries while the ups is in battery mode. Batteries can be replaced easily without turning off the ups or disconnecting the load. If you prefer to remove input power to change the batteries, see "ups shutdown" on...
Page 35: 7. Ups Maintenance
Page 35 5-6kva us_en english 7. Ups maintenance • replacing the internal battery the internal battery is heavy. Use caution when handling the heavy batteries. To replace the battery pack: 1. Remove the center cover of the front panel 2. Remove the two screws to open the left side of the front panel ...
Page 36: 7. Ups Maintenance
Page 36 5-6kva us_en 7. Ups maintenance • replacing the ebm(s) the ebm is heavy. Lifting the cabinet into a rack requires a minimum of two people. To replace the ebm(s): 1. Unplug the ebm power cable and battery detection cable from the ups. If additional ebm(s) are installed, unplug the ebm power c...
Page 37: 7. Ups Maintenance
Page 37 5-6kva us_en english 7. Ups maintenance 7.5 replacing the ups equipped with a hotswap mbp or with a ppdm the hotswap mbp as well as the ppdm allows to service or replace the ups without interrupting the connected loads. Refer to the specific user manual for more information about this access...
Page 38: 8. Troubleshooting
Page 38 5-6kva us_en 8. Troubleshooting the eaton 9px is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms int...
Page 39: 8. Troubleshooting
Page 39 5-6kva us_en english 8. Troubleshooting ups overtemperature the ups internal temperature is too high or a fan has failed. At the warning level, the ups generates the alarm but remains in the current operating state. If the temperature rises another 10°c, the ups transfers to bypass mode or s...
Page 40: 8. Troubleshooting
Page 40 5-6kva us_en 8.2 silencing the alarm press the esc (escape) button on the front panel display to silence the alarm. Check the alarm condition and perform the applicable action to resolve the condition. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencin...
Page 41: 9. Specifications
Page 41 5-6kva us_en english 9. Specifications 9.1 model specifications table 1. Power module model list model power ratings 9px5k 5000va / 4500w 9px6k, 9px6kg 5200va / 4600w at 200v output 5400va / 4800w at 208v output 5700va / 5100w at 220v output 6000va / 5300w at 230v output 6000va / 5400w at 24...
Page 42: 9. Specifications
Page 42 5-6kva us_en 9. Specifications table 6. Electrical output all models normal mode battery mode voltage regulation ±1% ±1% efficiency > 98% (high efficiency mode) > 93% > 91% frequency regulation sync with line ±5% of nominal line frequency (outside this range: ±0.5% of auto-selected nominal f...
Page 43: 9. Specifications
Page 43 5-6kva us_en english 9. Specifications agency markings ce / culus / nom operating temperature 0 to 40°c (32 to 104°f) in online mode, with linear derating for altitude note: thermal protection switches load to bypass in case of overheating. Storage temperature 0 to 40°c (32 to 104°f) with ba...
Page 44
Page 44 5-6kva us_en eaton customer care center technical support and product services ? Technical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair, or servicing of your equipment, please visit our web site www. Eato...
Page 45: 10. Glossary
Page 45 5-6kva us_en english 10. Glossary bypass ac source source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the ups output, for maintenance or in the event of a malfunction. Frequency converter operating mode used to convert the ac-power ...
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Page 46 5-6kva us_en.