1. DL manuals
  2. Eaton
  3. Controller
  4. Power XL DG1 Series
  5. User Manual

Eaton Power XL DG1 Series User Manual

Manual is about: Option Card General Purpose Drives

Summary of Power XL DG1 Series

  • Page 1

    Powerxl dg1 series option cards user manual effective april 2014 new information.

  • Page 3

    Powerxl dg1 series option cards powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com i disclaimer of warranties and limitation of liability the information, recommendations, descriptions, and safety notations in this document are based on eaton’s experience and judgment and may not co...

  • Page 4

    Powerxl dg1 series option cards ii powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com support services support services the goal of eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate a...

  • Page 5

    Powerxl dg1 series option cards powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com iii table of contents safety before commencing the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vi definitions and symbols . . . . . . . . . . . . . . . . . . . . . ....

  • Page 6

    Powerxl dg1 series option cards iv powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com list of figures figure 1. Rtc battery connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 figure 2. Rating label . . . . . . . . . . . . . . . . . . . . ....

  • Page 7

    Powerxl dg1 series option cards powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com v list of tables table 1. Common abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 table 2. Powerxl series—dg1 . . . . . . . . . . . . . . . . . . . ....

  • Page 8

    Powerxl dg1 series option cards vi powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com safety warning! Dangerous electrical voltage! Before commencing the installation ● disconnect the power supply of the device ● ensure that devices cannot be accidentally restarted ● verify isolatio...

  • Page 9

    Powerxl dg1 series option cards powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com vii read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, operate or carry out any maintenance work on this dg1 adjustable frequency drive. Def...

  • Page 10

    Powerxl dg1 series option cards viii powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com warning this equipment has a large capacitive leakage current during operation, which can cause enclosure parts to be above ground potential. Proper grounding, as described in this manual, is req...

  • Page 11

    Powerxl dg1 series option cards powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com ix caution install this drive on flame-resistant material such as a steel plate to reduce the risk of fire. Caution install this drive on a perpendicular surface that is able to support the weight of ...

  • Page 12

    Powerxl dg1 series option cards x powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com motor and equipment safety caution do not perform any meggar or voltage withstand tests on any part of the drive or its components. Improper testing may result in damage. Caution prior to any tests ...

  • Page 13

    Dg1 series overview powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 1 dg1 series overview this chapter describes the purpose and contents of this manual, the receiving inspection recommendations and the dg1 series open drive catalog numbering system. How to use this manual the pu...

  • Page 14

    Dg1 series overview 2 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com rating label figure 2. Rating label carton labels (u.S. And europe) same as rating label shown above. Contains sn, pn, type, date contains ean code date code: 20131118 contains naed code.

  • Page 15

    Dg1 series overview powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 3 option card slots the control board is located inside the control unit of the dg1 series drive. There are two slots, labeled a and b, on the control board. The different option boards can be added to any slots....

  • Page 16

    Dg1 series overview 4 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com technical data table 2. Powerxl series—dg1 attribute description specification input ratings input voltage u in 208v to 240v, 380v to 500v, 525v to 600v, –15 to 10% input frequency 50 hz to 60 hz (variation up ...

  • Page 17

    Dg1 series overview powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 5 ambient conditions ambient operating temperature –10°c (no frost) to +50°c, up to +60°c with derating (ct) –10°c (no frost) to +40°c, up to +55°c with derating (vt) storage temperature –40°c to +70°c relative h...

  • Page 18

    Dg1 series overview 6 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com isolation the control connections are isolated from the utility potential, and shipped with the i/o ground connected directly to the frame of the dg1 series drive. Digital inputs and relay outputs are isolated ...

  • Page 19

    Dg1 series overview powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 7 power supply (+24 vdc out / +24 vdc in) the power supply can only exist on io1 board, which includes a 24 vdc in and a 24 vdc out. The 24 vdc out is used to power up external equipment, such as encoders and aux...

  • Page 20

    Dg1 series overview 8 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com installing dg1 option board remove utility line and control power from the powerxl dg1 series drive. Install the option board in one of the slots available on the control board. To insert and remove the board, ...

  • Page 21

    Dg1 series overview powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 9 emc directive for the electrical equipment installed in the emc, directive states that the equipment must not disturb the environment and must be immune to other electromagnetic disturbances in the environment....

  • Page 22

    Io1—3 x di, 3 x do, 1 x thermistor, 24 vdc/ext option card 10 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com io1—3 x di, 3 x do, 1 x thermistor, 24 vdc/ext option card description i/o board has 3 digital inputs, 3 digital outputs, 1 thermistor input used with 2 inputs, and 24 vd...

  • Page 23

    Io1—3 x di, 3 x do, 1 x thermistor, 24 vdc/ext option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 11 figure 8. Io1 board layout.

  • Page 24

    Io1—3 x di, 3 x do, 1 x thermistor, 24 vdc/ext option card 12 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com figure 9. Io1 board wire layout note: if the thermistor inputs are selected, it removes 2 of the digital inputs to be used as the thermistor inputs. Table 8. Io1 control ...

  • Page 25

    Io1—3 x di, 3 x do, 1 x thermistor, 24 vdc/ext option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 13 digital inputs the 3 digital input functions can be configured for various functions in the powerxl dg1 drive. To configure these inputs, the standard digital inputs menu...

  • Page 26

    Io1—3 x di, 3 x do, 1 x thermistor, 24 vdc/ext option card 14 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com digital outputs the 3 digital output functions can be configured to various functions in the powerxl dg1 drive. To configure these inputs, there are parameters in the opt...

  • Page 27

    Io1—3 x di, 3 x do, 1 x thermistor, 24 vdc/ext option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 15 thermistor input the signal thermistor input needs to be configured before use. It will switch states at 4.7 k ohm. Table 9. Thermistor input configuration figure 12. The...

  • Page 28

    Io1—3 x di, 3 x do, 1 x thermistor, 24 vdc/ext option card 16 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com io1 board parameters table 10. Io1 board parameters note: x is indicating that it could be in slot a or slot b, which would change the value shown. Monitor menu—bx.1 code...

  • Page 29

    Io2—1 x ai, 2 x ao option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 17 io2—1 x ai, 2 x ao option card description io board has 1 analog input that can be configured as voltage (±10v) or current (0 to 20 ma) and 2 analog outputs that can be configured as voltage (0 to 1...

  • Page 30

    Io2—1 x ai, 2 x ao option card 18 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com figure 13. Io2 board layout figure 14. Io2 board wire layout table 12. Io2 board terminals terminal signal technical 1 fe connect cable shield 2 ao2– current: 0 (4)–20 ma, rl max. 500 ohms 3 ao2+ vo...

  • Page 31

    Io2—1 x ai, 2 x ao option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 19 io2 board parameters parameters are all listed in the optional board menu for this card. Figure 15. Io2 parameter structure table 13. Io2 board parameters monitor menu—bx.1 code parameter min. Max. ...

  • Page 32

    Io2—1 x ai, 2 x ao option card 20 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com note: x is indicating that it could be in slot a or slot b, which would change the value shown. Bx.2.12 ao1 invert 0 1 0 237 / 279 analog output 1 signal inversion 0: not inverted 1: inverted rw bx....

  • Page 33

    Io3—3 x relay dry contact (2no + 1no/nc) option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 21 io3—3 x relay dry contact (2no + 1no/nc) option card description io board has 2 form a dry contacts and 1 form c dry relay. The relay functions can be selected via parameters b...

  • Page 34

    Io3—3 x relay dry contact (2no + 1no/nc) option card 22 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com figure 17. Io3 board wire layout table 15. Io3 board terminals io3 board parameters figure 18. Parameter location no3 3 com3 2 nc3 1 io3 board com2 4 no1 7 com1 6 no2 5 termina...

  • Page 35

    Io3—3 x relay dry contact (2no + 1no/nc) option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 23 table 16. Io3 parameters note: x is indicating that it could be in slot a or slot b, which would change the value shown. Monitor menu—bx.1 code parameter min. Max. Default unit...

  • Page 36

    Io4—3 x pt100 rtd thermistor input option card 24 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com io4—3 x pt100 rtd thermistor input option card description io board has 3 pt100 rtd inputs for motor thermal monitoring. The inputs are designed to sense temperature from –30 °c to +...

  • Page 37

    Io4—3 x pt100 rtd thermistor input option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 25 figure 20. Io4 board wire layout table 19. Io4 terminal layout rm2 6 r2- 5 rm3 3 r3+ 4 r3- 2 fe 1 io4 board r2+ 7 r1+ 10 rm1 9 r1- 8 pt100 pt100 terminal signal technical 1 fe connec...

  • Page 38

    Io4—3 x pt100 rtd thermistor input option card 26 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com io4 board parameters figure 21. Parameter location table 20. Io4 parameters note: x is indicating that it could be in slot a or slot b, which would change the value shown. Monitor me...

  • Page 39

    Io5—6 x di 240 vac input option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 27 io5—6 x di 240 vac input option card description io board has 6 digital inputs that are rated for 240 vac. These inputs can be configured to various functions. Table 21. Io5 rating figure 22. ...

  • Page 40

    Io5—6 x di 240 vac input option card 28 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com figure 23. Io5 board wire layout table 22. Io5 terminal layout io5 board parameters figure 24. Io5 parameter structure terminal signal technical 1 cmb for digital input 4, 5, 6 2 din6 digital ...

  • Page 41

    Io5—6 x di 240 vac input option card powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com 29 table 23. Io5 parameters note: x is indicating that it could be in slot a or slot b, which would change the value shown. Input functions are set in the drive application under the digital inpu...

  • Page 42

    Io5—6 x di 240 vac input option card 30 powerxl dg1 series option cards mn040007en—april 2014 www.Eaton.Com.

  • Page 44

    Eaton is a registered trademark. All other trademarks are property of their respective owners. Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at eaton del...