Eaton PVM018 Service Manual - Assembly

Manual is about: PVM Series Piston Pumps

Summary of PVM018

  • Page 1

    Pvm piston pumps service manual pvm018/020 pvm045/050 pvm057/063 pvm074/081 pvm098/106 pvm131/141.

  • Page 2

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 2 service parts pump description .......................................................................................................................................................................... 3 basic pump pump operation c...

  • Page 3

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 3 basic pump figure 1 shows the basic construction of the pvm series piston pump. Major parts include the 1. Shaft 2. Housing, 3. Swash plate,4. Rotating group, 5. Valve plate, 6. Control sleeve, 7. Control rod, 8. End cover, 9. Cont...

  • Page 4

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 4 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 6 35 32 33 27 25 1 2 3 4 23 23 73 74 72 23 26 29 24 21 30 36 10 9 58 59 60 61 57 62 63 66 37 34 38 41 40 39 22 47 45 46 44 43 42 48 52 53 54 55 56 31 5 6 65 64 49 51 50 8...

  • Page 5: Parts List

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 5 parts list model pvm018 model pvm020 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 7 parts list model pvm018 model pvm020 item part no. Qty. Note description 1 see table 1 1 pressure compensator 2 114953-030 4 a g so...

  • Page 6: Parts Tables 1-8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 6 parts tables 1-8 model pvm018 model pvm020 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 8 parts tables 1 - 8 model code position 13, 14 17, 18, 19, 20, 21 all a2800 114969-001 all a0700 114969-002 01/02 b2811 114970...

  • Page 7: Parts Tables 1-8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 7 parts tables 1-8 model pvm018 model pvm020 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 9 model code position 13, 14 02 943989 115046-008 01 943989 115046-008 04 937164 115050-018 03 937164 115050-018 05 937165 4992...

  • Page 8: Identification of Model Code

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 8 identification of model code model pvm018 model pvm020 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 10 identification of model code model pvm018 model pvm020 1, 2, 3 pump series pvm m-series variable piston pump 4, ...

  • Page 9: Identification of Parts

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 9 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 18 identification of parts model pvm045 model pvm050 23 30 36 22 21 24 29 23 4 3 1 2 27 33 32 35 26 23 72 69 71 74 70 73 37 34 38 41 40 39 10 58 60 59 61 57 62 63 66 9 31...

  • Page 10: Parts List

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 10 parts list model pvm045 model pvm050 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 19 parts list model pvm045 model pvm050 item part no. Qty. Note description 1 see table 1 1 pressure compensator 2 114953-030 4 a g ...

  • Page 11: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 11 parts tables 1 - 8 model pvm045 model pvm050 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 20 parts tables 1 - 8 model code position 13, 14 17, 18, 19, 20, 21 all a2800 02-345631 all a0700 02-345629 01/02 b2811 02-3...

  • Page 12: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 12 parts tables 1 - 8 model pvm045 model pvm050 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 21 model code position 8 12, 13, 14 r s01 934254 115046-006 r s02 932909 115046-006 l s01 934257 115046-006 l s02 934261 115...

  • Page 13: Identification of Model Code

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 13 identification of model code model pvm045 model pvm050 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 22 identification of model code model pvm045 model pvm050 1, 2, 3 pump series pvm m-series variable piston pump 4,...

  • Page 14: Identification of Parts

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 14 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 24 identification of parts model pvm057 model pvm063 32 35 33 36 37 34 38 41 40 39 57 61 60 59 58 31 9 10 30 22 22 21 28 29 47 25 26 27 3 23 1 73 23 70 69 71 72 2 24 5 6...

  • Page 15: Parts List

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 15 parts list model pvm057 model pvm063 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 25 parts list model pvm057 model pvm063 item part no. Qty. Note description 1 see table 1 1 pressure compensator 2 114975-035 4 a g ...

  • Page 16: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 16 parts tables 1 - 8 model pvm057 model pvm063 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 26 parts tables 1 - 8 model code position 13, 14 17, 18, 19 20, 21 all a28 00 02-125160 all a07 00 02-125162 01/02 b28 11 02...

  • Page 17: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 17 parts tables 1 - 8 model pvm057 model pvm063 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 27 model code position 8 12, 13, 14 r s02 934088 r s04 937208 l s02 937209 l s04 937210 r e01 937375 r e02 937211 r e03 9373...

  • Page 18: Identification of Model Code

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 18 identification of model code model pvm057 model pvm063 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 28 identification of model code model pvm057 model pvm063 1, 2, 3 pump series pvm m-series variable piston pump 4,...

  • Page 19: Identification of Parts

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 19 identification of parts model pvm074 model pvm081 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 30 71 73 70 69 27 72 23 26 26 24 1 29 32 33 35 28 34 37 36 40 39 41 38 3 47 25 2 21 22 30 10 9 31 58 59 60 61 57 23 23 ...

  • Page 20: Parts List

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 20 parts list model pvm074 model pvm081 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 31 parts list model pvm074 model pvm081 item part no. Qty. Note description 1 see table 1 1 pressure compensator 2 114975-035 4 a g ...

  • Page 21: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 21 parts tables 1 - 8 model pvm074 model pvm081 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 32 parts tables 1 - 8 model code position 13, 14 17, 18, 19 20, 21 all a28 00 02-346262 all a07 00 – 02 b28 11 02-346265 02 ...

  • Page 22: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 22 parts tables 1 - 8 model pvm074 model pvm081 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 33 model code position 8 12, 13, 14 r s02 943358 r s04 943416 l s02 943385 l s04 943423 r e02 943388 r e04 943414 l e02 9433...

  • Page 23: Identification of Model Code

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 23 identification of model code model pvm074 model pvm081 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 34 identification of model code model pvm057 model pvm063 1, 2, 3 pump series pvm m-series variable piston pump 4,...

  • Page 24: Identification of Parts

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 24 identification of parts model pvm098 model pvm106 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 36 identification of parts model pvm098 model pvm106 71 73 70 69 27 72 23 26 26 24 1 29 32 33 35 28 34 37 36 40 39 41 3...

  • Page 25: Parts List

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 25 parts list model pvm098 model pvm106 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 37 parts list model pvm098 model pvm106 item part no. Qty. Note description 1 see table 1 1 pressure compensator 2 114975-035 4 a g ...

  • Page 26: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 26 parts tables 1 - 8 model pvm098 model pvm106 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 38 parts tables 1 - 8 model code position 13, 14 17, 18, 19 20, 21 all a28 00 02-346262 all a07 00 – 02 b28 11 02-346265 02 ...

  • Page 27: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 27 parts tables 1 - 8 model pvm098 model pvm106 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 39 model code position 8 12, 13, 14 r s02 943208 r s04 943293 l s02 943235 l s04 943300 r e02 943238 r e04 943291 l e02 9432...

  • Page 28: Identification of Model Code

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 28 identification of model code model pvm098 model pvm106 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 40 identification of model code model pvm098 model pvm106 1, 2, 3 pump series pvm m-series variable piston pump 4,...

  • Page 29: Identification of Parts

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 29 identification of parts model pvm131 model pvm141 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 42 35 28 2 33 36 37 34 32 27 23 24 26 22 21 29 3 30 59 45 46 44 43 42 31 10 9 58 59 60 61 1 73 23 72 69 70 71 26 26 26 ...

  • Page 30: Parts List

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 30 parts list model pvm131 model pvm141 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 43 parts list model pvm131 model pvm141 item part no. Qty. Note description 1 see table 1 1 pressure compensator 2 114975-035 4 a g ...

  • Page 31: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 31 parts tables 1 - 8 model pvm131 model pvm141 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 44 parts tables 1 - 8 model code position 13, 14 17, 18, 19 20, 21 all a28 00 02-346262 all a07 00 – 02 b28 11 02-346265 02 ...

  • Page 32: Parts Tables 1 - 8

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 32 parts tables 1 - 8 model pvm131 model pvm141 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 45 model code position 8 12, 13, 14 r s02 933096 r s04 934499 l s02 934289 l s04 934504 r e02 934413 r e04 934498 l e02 9345...

  • Page 33: Identification of Model Code

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 33 identification of model code model pvm131 model pvm141 eaton pvm piston pumps parts manual v-pp-tp-0001-e july 2011 46 identification of model code model pvm131 model pvm141 1, 2, 3 pump series pvm m-series variable piston pump 4,...

  • Page 34: General Information

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 34 general information ordering replacement parts replacement parts when ordering replacement parts, give the product number, date code, part name, part number and quantity of parts re- quired. This product information is found stamp...

  • Page 35: Disassembly, Inspection and

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 35 disassembly, inspection and reassembly a. General in most cases, the pump will not require a complete over- haul as described within this section. If the pump needs a complete overhaul, use the service tools listed below. Repair o...

  • Page 36: Disassembly

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 36 disassembly before attempting to disassemble, clean the pump exterior. Dispose of leakage oil and oily cloths in an environmentally responsible manner. All parts within the unit must be kept clean during the overhaul process. Hand...

  • Page 37: Disassembly

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 37 5. Remove valve plate 6. Remove and discard end cover gasket 7. Remove tail roller bearing and shims 8. Remove housing and flange gasket 9. Rotating group removal for fixed hold down assemblies (57cc to 141cc): • loosen screws fir...

  • Page 38: Disassembly

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 38 note; 18cc and 45cc utilize spherical hold downs instead of fixed clearance type that are used on larger frame sizes. • remove rotating group with swash plate. • remove 3 pins and pin retainer. • remove spherical seat. • warning: ...

  • Page 39: Disassembly

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 39 13. Remove shaft bearing 14. Remove saddle bearings note: tap directly on the hex driver with a ball peen hammer before remov- ing retaining screws. The screws should be discarded. 15. Remove shaft seal disassembly.

  • Page 40: Inspection, Repair & Part

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 40 inspection before inspection of parts, clean with a solvent that is com- patible with system fluid. Rotating group parts 1. Inspect cylinder block face for wear, scratches, and/or erosion. If cylinder block condition is questionab...

  • Page 41: Inspection, Repair & Part

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 41 end cover & associated parts 1. Inspect end cover for erosion, cracks and burrs. Clean up minor burrs with an india stone. If erosion or cracks are found replace the end cover. 2. Inspect roller bearing and bearing race for nicks ...

  • Page 42: Assembly

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 42 assembly must be conducted in a clean environment. Dispose of leakage oil and oily cloths in an environmentally responsible manner. Before assembly process can begin, all parts have to be initially demagnetized and carefully clean...

  • Page 43: Assembly

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 43 4. Flange gasket and alignment pin assembly 5. Install shaft seal and shaft bearing 6. Installation of saddle bearings note: torque retaining screws to specified torque. The bearings should be fully seated in the flange journals. ...

  • Page 44: Assembly

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 44 assembly 9. Installation of swash plate and rotating group note: the swash plate must be properly seated in the saddle bearings 10. Install flange gasket and housing to the flange 11. Assemble screws attaching housing to mounting ...

  • Page 45: Assembly

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 45 15. Install alignment pin in control sleeve and end cover 16. Install end cover screws note: torque the control cap to the specified torque. 17. Install control assembly.

  • Page 46: Testing

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 46 start–up procedure make sure the reservoir and circuit are clean and free of dirt/ debris prior to filling with hydraulic fluid. Fill the reservoir with filtered oil to a level sufficient to prevent vortexing at suc- tion connecti...

  • Page 47: Assembly Torque Values

    Eaton pvm piston pump service manual e-puio-ii001-e4 december 2017 47 assembly torque values bom part no part name torque value 2 soc hd cap screw m5 7.4 to 9.0 nm 22 o-ring plug s/a see table 25, 26 o-ring plug s/a see table 27 soc hd cap screw see table 32 control cap see table 35 jam nut see tabl...

  • Page 48

    © 2017 eaton all rights reserved printed in usa document no. E-puio-ii001-e4 december 2017 eaton hydraulics group usa 14615 lone oak road eden prairie, mn 55344 usa tel: 952-937-9800 fax: 952-294-7722 www.Eaton.Com/hydraulics eaton hydraulics group europe route de la longeraie 7 1110 morges switzerl...