EBR 1190 SX Owner's Manual

Manual is about: Motorcycle EBR

Summary of 1190 SX

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    Seat 1.

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    Important notice! Safety definitions statements in this manual preceded by the following words are of special significance: ^ warning warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. ^ caution caution indicates a potentially dangerou...

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    3.

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    Your owner's manual dear new ebr owner, welcome to the american sport motorcycle: ebr! Your motorcycle is the result of years of racing and design knowledge of a dedicated team of sport motorcycling enthusiasts who are also highly trained engineers and technicians. Careful consideration has been giv...

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    Customer service assistance the majority of all sales or service issues will be resolved at the dealership. However if an issue arises that your dealer cannot resolve, please follow the procedure below. Discuss your problem with the appropriate personnel at the dealership in the sales, service or pa...

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    Personal information personal information dealer information name name address address telephone telephone email sale contact vehicle id number parts contact ignition key number purchase date this owner’s manual illustrates and describes features that are standard or are available as extra cost opti...

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    Contents safety definitions .............................. 2 customer service assistance ....... 5 safe operating rules: ................. 12 gvwr / gawr ........................................................ 16 rules of the road ............................................... 18 accessories and c...

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    Horn switch .......................................................... 38 headlamp high/low beam switch ............................ 38 passing lamp switch .............................................. 38 turn signal switch ................................................. 38 instrument cluster ......

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    Break-in maintenance .......................................... 80 initial service check........................................... 81 service intervals and performance .................... 82 engine lubrication.............................................. 82 checking oil level .......................

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    A spark plug fouls repeatedly. .............................. 120 pre-ignition or detonation (knocks or pings) ........... 120 overheats ........................................................... 120 excessive vibration .............................................. 120 poor fuel economy .............

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    Your warranty rights and obligations ............ 132 manufacturer’s emission control system supplemental warranty coverage ..................... 132 owner’s emission control system supplemental warranty responsibilities ................................ 133 erik buell racing, llc - limited warranty ...

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    Safe operating rules: ebr 1190 models ^ warning motorcycles operate, steer, handle and brake differently from other vehicles. Motorcycles are less visible to other drivers, and offer less crash protection than cars or trucks. Unskilled or improper use could result in loss of control, death or seriou...

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    ^ warning avoid spills. Slowly remove gasoline filler cap. Do not fill above bottom of filler neck insert, leaving air space for fuel expansion. Secure filler cap after refueling. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. ^ warning use care ...

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    ^ warning do not run motorcycle in a closed garage or confined area. Inhaling motorcycle exhaust, which contains poisonous carbon monoxide gas, could result in death or serious injury. See operation, break-in riding rules: ebr 1190 rx/sx. A new motorcycle must be operated according to the break-in p...

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    Note new riders should gain experience under various conditions while riding at moderate speeds. Operate your motorcycle defensively. Remember, a motorcycle does not afford the same protection as an automobile in an accident. One of the most common accident situations occurs when the driver of the o...

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    Be sure all equipment required by law is installed and in good operating condition. ^ warning use ebr replacement fasteners. Aftermarket fasteners can adversely affect performance, which could result in death or serious injury. See an ebr parts manual for proper torque values. Aftermarket fasteners ...

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    ^ warning do not pull a trailer with a motorcycle. Pulling a trailer can cause tire overload, reduced braking efficiency and adversely affect stability and handling, which could result in death or serious injury. ^ warning regularly inspect shock absorbers and front forks. Replace leaking, damaged o...

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    Rules of the road ebr recommends that inexperienced riders complete the beginners motorcycle rider course® sponsored by the motorcycle safety foundation®. Important tips about riding are listed below. • always sound your horn but do not rely on it to be your only defense against other riders or driv...

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    Times. Keeping the plate clean will improve visibility of the motorcycle to other motorists (especially at night). ^ warning operating this motorcycle in a reckless manner, including performing wheelies, stoppies or burnouts, can lead to parts failure or loss of control, which could result in death ...

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    ^ warning ebr motorcycles are not designed for sidecar use. Sidecar use with an ebr can adversely affect handling and reduce braking efficiency, which could result in death or serious injury. ^ warning do not use aftermarket parts which can adversely affect performance and handling. Removing or alte...

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    1 2 3 4 5 6 7 8 9 10 turn signal headlight clutch lever ignition switch fuel filler battery (under seat) tail/stoplight passenger footpegs gear shifter sidestand figure 1. 1190 rx left side view. 21.

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    1 2 3 4 5 6 7 shock turn signal license plate front brake lever front brake caliper rear brake lever rear brake caliper figure 2. 1190 rx right side view. 22.

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    1 2 3 4 5 6 7 8 9 10 turn signal headlight clutch lever ignition switch fuel filler battery (under seat) tail/stoplight passenger footpegs gear shifter sidestand figure 1. 1190 sx left side view. 23.

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    1 2 3 4 5 6 7 shock turn signal license plate front brake lever front brake caliper rear brake lever rear brake caliper figure 2. 1190 sx right side view. 24.

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    Labels: ebr models see figure 3 for safety and maintenance labels which were on the vehicle when new. If removed, replacement labels may be purchased for your motorcycle. Refer to table 2 for label descriptions. Figure 3. Safety labels general warning label battery warning label frame modification w...

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    Specifications 2014 ebr 1190 rx/sx models engine item specification cylinders 2 type 72 degree v-twin, liquid cooled, four-stroke bore 4.173 in. 106.00 mm stroke 2.658 in. 67.50 mm displacement 72.6 cu. In. 1191 cc compression ratio 13.4:1 valve train dohc, four valves per cylinder fuel delivery ele...

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    Drivetrain item specification transmission 6-speed clutch hydraulic actuation front sprocket compensated final drive chain table 3. Cooling system item specification cooling system liquid cooling with integrated water pump, thermostat controlled bypass coolant ethylene glycol, 50/50 mixture normal o...

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    Sprocket teeth drive item number of teeth primary engine 36 clutch 65 final front sprocket 16 rear sprocket 41 chain (links) 116 table 6. Transmission gear ratios gear ratio first 2.462 second 1.750 third 1.381 fourth 1.174 fifth 1.042 sixth .960 table 7. 29.

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    Tires tire type solo riding loaded gvwr psi kpa psi kpa front pirelli diablo rosso corsa 36 248 36 248 rear pirelli diablo rosso corsa 34 234 34 234 table 8. Bulb chart bulbs bulbs required watts amps part number headlamps led assembly; replace entire assembly upon failure. Tail stop lamp led assemb...

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    Weights item (without rider) lb. Kg. Weight (full of fuel) 448 rx/443 sx 203/201 load capacity 377 rx/382 sx 171/173 gvwr 825 374 gawr front 363 165 gawr rear 495 225 table 11. Tire ^ warning match tires, air valves and caps to the correct wheel/rim. Contact an ebr dealer. Mismatching can result in ...

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    Do not use gasoline that contains methanol. Doing so can result in fuel system component failure, engine damage and/or equipment malfunction. • gasoline containing methyl tertiary butyl ether (mtbe): gasoline/mtbe blends are a mixture of gasoline and as much as 15% mtbe. Gasoline/mtbe blends can be ...

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    Modern service station pumps dispense a high flow of gasoline into a motorcycle fuel tank making air entrapment and pressurization a possibility. Octane ratings specification (r+m)/2 rating pump octane 91(95 ron) table 12. Catalytic converters this motorcycle is equipped with dual catalytic converte...

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    ^ warning the automatic-on headlamp feature provides increased visibility of the rider to other motorists. Be sure headlamp is on at all times. Poor visibility of rider to other motorists can result in death or serious injury. The ignition/headlamp key switch controls the distribution of power to th...

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    Figure 5. Ignition switch parking the motorcycle lamps can be turned on to increase the motorcycle’s visibility to other motorists while parked. See figure 5. When the ignition switch is in the parking lamp position, the running lamps, tail lamps, and instrument cluster are illuminated. The front an...

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    On. See operation, starting the engine: ebr 1190 rx/sx for operation procedures. Engine off/run switch see figure 7. The engine off/run switch turns the ignition power on or off. The engine off/run switch is located on the right hand controls. Push the top portion of the engine off/run switch to tur...

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    Figure 6. Left handlebar switch. Figure 7. Right handlebar switch. 37.

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    Clutch hand lever ^ warning do not position fingers between the hand control lever and the handlebar grip. Improper hand positioning can impair control lever operation and cause loss of vehicle control, which could result in death or serious injury. See figure 6. The clutch hand lever is located on ...

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    • push the turn signal switch to the left to activate the left front and rear turn signal flashers. -press the turn signal switch button manually to cancel the turn signal. Note if signaling to turn in one direction and the switch is depressed towards the opposite direction, the first signal is canc...

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    Figure 9. Turn signal and high beam indicators. Tachometer caution see operating recommendations section. Do not operate the engine above maximum safe rpm as shown under operating recomendations. Lower the rpm by up shifting to a higher gear or reducing the amount of throttle. Failure to lower rpm m...

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    Odometer see figure 8. The odometer displays total mileage, mileage for trips a and b as well mileage since the last time ignition key was turned on (key trip). Key trip from previous trip is held for reference until the vehicle starts to move at which point it is cleared for tracking the current ke...

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    ^ warning do not remove the radiator filler cap when the engine is hot. The cooling system is under pressure and hot coolant and steam can escape, which could cause severe burns. Allow engine to cool before servicing. Low oil pressure see figure 8 (not shown). A low oil message will appear in the sa...

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    Selecting functions figure 10. The various functions available in the instrument cluster are selected using the three buttons on the left hand side of the cluster housing. • the center button toggles the lower left user preference area and can display the odometer readings for the 4 trips as well as...

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    • use the center (sel) button to change a setting. Note the up and down triangles and the sel images refer to the buttons on the left edge of the case. The top and bottom buttons(up and down triangles) allow you to move from one area to another. The center button (sel) allows you to change the value...

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    7. To stop recording and end the session press and hold the headlight flasher button for five seconds. This will stop the session and delete the lap that is being timed. All previous laps will be saved. 8. You can start a new session by simply pressing the headlight flasher button to start the lap t...

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    ^ warning traction control is a riding tool, but final control of the vehicle is in the rider’s hands. Traction control will not prevent accidents. Always ride within your limits. Failure to do so could result in death or serious injury. ^ warning traction control does not compensate for all possibl...

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    To set the traction control level: 1. Bring motorcycle to a complete stop and put transmission into neutral. 2. Select traction from the menu. 3. Read the warning message and select agree to move to the adjustment screen. See figure 15. 4. Use the up and down buttons to move the desired traction con...

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    Figure 16. Note the traction control level selected will display on the main screen. Diagnostics see figure 10. The diagnostic screen provides information to assist in diagnosing faults and to perform service. See your ebr dealer. Exit see figure 10. Selecting exit will return you to the previous sc...

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    Gear shift lever caution the clutch must be fully disengaged before attempting a gear shift. Failure to fully disengage the clutch can result in equipment damage. The gear shift lever is located on the left side of the motorcycle and is operated with the left foot. The transmission is a six speed se...

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    Figure 11. Upshift pattern figure 12. Downshift pattern caution when difficulty of shifting gears is experienced, do not under any circumstances, attempt to force the shift. The results of such abuse will be a damaged or broken shifter mechanism. See operating recommendations, shifting gears, for mo...

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    Figure 13. Toe peg adjustment. Adjusting shifter toe peg the gear shift toe peg can be adjusted for rider preference. 1. See figure 13. Loosen the fastener from the toe peg. 2. Slide toe peg to the desired position. 3. Tighten the fastener to 48-72 in-lbs (5.4-8.1 nm). Adjusting handle bar levers th...

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    Figure 14. Lever adjustment knob. Brakes ^ warning do not apply brake strongly enough to lock the wheel. A locked wheel will skid and can cause loss of vehicle control, which could result in death or serious injury. The rear brake pedal controls the rear wheel brake and is located on the motorcycle'...

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    Adjusting rear brake toe peg the rear brake toe peg can be adjusted for rider preference. 1. See figure 13. Loosen the fastener from the toe peg. 2. Slide toe peg to the desired position. 3. Tighten the fastener to 48-72 in-lbs (5.4-8.1 nm). Note to adjust the rear brake master cylinder pushrod, see...

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    Flammable and highly explosive, which could result in death or serious injury. Caution do not spill fuel onto the motorcycle while refueling. Immediately wipe up fuel spills on your motorcycle. Fuel can cause damage to cosmetic surfaces. Removal 1 see figure 17. To remove fuel filler cap, lift tab u...

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    Steering head lock caution protect your vehicle against theft. After parking your motorcycle, lock the steering head and remove ignition key from switch. Failure to lock your motorcycle may result in theft and/or equipment damage. The steering head lock is located on the ignition/headlamp key switch...

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    Seen in this type of mirror will look smaller and farther away than they actually are. Use caution when judging the size or relative distance of objects seen in rear view mirrors. Always adjust the rear view mirrors to clearly reflect the area behind the motorcycle before riding. To adjust mirrors, ...

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    To reinstall rider seat insure that the tabs on the seat bottom engage the tabs on the subframe. See figure 19. Push down on seat and slide forward. Reinstall bolt through bottom of seat pan. Figure 19: reinstall seat. Passenger seat removal/fuse access the fuses and relays are under the passenger s...

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    Figure 20. • lift the front of the seat upward and pull toward the front of the bike. The seat strap is attached to the motorcycle not the seat and cannot be removed with the seat. Lift the strap up to ease removal and replacement. • replace seat by sliding under the strap and when it is fully in pl...

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    General ^ warning motorcycles are different from other vehicles. They operate, steer, handle and brake differently. Unskilled or improper use could result in loss of control, death or serious injury. • take a rider training course • read owner’s manual before riding, adding accessories or servicing....

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    Caution do not coast for long distances with the engine off or idling. The transmission is properly lubricated only when the engine is running. Coasting long distances can result in transmission damage. ^ warning do not tow a disabled motorcycle. Towing can adversely affect stability and handling, w...

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    2. Up to 620 mi (1000 km), vary the engine speed and avoid operating at any steady engine speed for long periods. Engine speed up to 7500 rpm in any gear is permissible. 3. Drive slowly and avoid fast starts at wide throttle until the engine has warmed up. 4. Avoid lugging the engine by not running ...

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    ^ caution do not spill fuel on the motorcycle while refueling. Immediately wipe up fuel spills on your motorcycle. Fuel can cause damage to cosmetic surfaces. 1 verify fuel is present in tank and add fuel if required. 2. Adjust mirrors to proper riding conditions 3. Check coolant level. See maintena...

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    ^ warning be sure headlamp, tail lamp, stop lamp and turn signals are operating properly before riding. Poor visibility of rider to other motorists can result in death or serious injury. 9. Check for any fuel, oil, coolant or hydraulic fluid leaks. 10. Check chain for wear and damage. Service as nec...

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    The electronic fuel injection system compensates for atmospheric and engine conditions for starting. No “choke” or enrichener is needed. Do not twist the throttle prior to engaging the starter. See figure 22. 1. Turn engine off/run switch to run. 2. Be sure the throttle is closed. 3. Raise the sides...

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    The motorcycle will have a reduced rpm range until the engine is warmed up. If you read this section and still have questions about the correct operation of your motorcycle, talk to an authorized ebr dealer for assistance. Stopping the engine turn engine off/run switch to off. See figure 22. Shiftin...

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    Upshift (acceleration) gear change mph kph first to second 22 35 second to third 32 51 third to fourth 42 68 fourth to fifth 52 84 fifth to sixth 62 100 table 14 see figure 23. Gear shift pattern is first gear down, next five gears up. Engage second gear after the motorcycle has reached the appropri...

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    Figure 24 figure 25 downshift (deceleration) gear change mph kph sixth to fifth 58 93 fifth to fourth 48 77 fourth to third 38 61 third to second 28 45 second to first 18 29 table 15 ^ warning do not downshift at speeds higher than those listed in the downshift (deceleration) table. Shifting to lowe...

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    And lead to loss of vehicle control, which could result in death or serious injury. See figure 25. Gear shift pattern is first gear down, next five gears up. Refer to table 15 for downshifting speeds. Note the shifting speeds shown in the tables are a recommendation. Vehicle owners may determine tha...

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    ^ warning traction control does not compensate for all possible wheel slip conditions or wheelie events. Always be aware of road and traffic conditions. Always ride within your limits. Failure to do so could result in death or serious injury. The traction control system on the ebr 1190rx/sx offers 2...

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    The traction control system uses information from the rear wheel speed sensor, as well as knowledge of the engine’s operating conditions and calculated gear position to estimate wheel slip. Depending on the level of traction control selected, the system applies power reduction through manipulating i...

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    Suggested traction control levels traction control level off 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 street wet/poor grip street dry/medium grip track wet/medium grip track dry/ good grip table 16. Suspension adjustments each ebr motorcycle uses suspension components designed for the vehi...

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    Before evaluating and adjusting suspension settings, check the motorcycles tires. Refer to table 8 and figure 32. Tires must be in good condition and inflated properly. ^ warning do not operate motorcycle with loose, worn or damaged steering or suspension systems. Contact an ebr dealer for repairs. ...

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    Suggested suspension settings ***load front forks rear shock kg lbs ** preload: turns in from minimum **compression: turns out from maximum. ** rebound: turns out from maximum. Preload: notch (#1 is lightest setting) ** compression: turns out from maximum. ** rebound: turns out from maximum. Under 7...

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    Notes ** all damping adjustor settings are done by tightening (clockwise) until adjuster stops at maximum setting and then counting the turns counterclockwise to get to the desired setting. *** load includes: rider, passenger, cargo, accessories, and riding gear. Rear shock preload settings see figu...

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    Figure 26. Rear preload adjuster. Figure 27. Rear compression adjuster. 75.

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    Figure 45. Rear rebound adjuster. Front fork preload settings see figure 44. The factory setting is 5 turns in (clockwise) from minimum setting. Use 5mm allen wrench to turn adjusting screw to desired preload setting. There are approximately 14 turns total range of adjustment each turn is 1mm of spr...

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    Figure 44. Front preload adjuster. Figure 30. Fork rebound and compression adjusters. 77.

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    Fine tuning suspension changes in load changes in the load carried require changes in the preload settings. Carrying less weight requires decreasing the amount of preload. Increasing the load carried requires adding more preload. Refer to table 17 and adjust preload to match the total weight that wi...

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    Suspension for rider weight. See operating recommendations, suggested suspension settings, table 17, as the starting point. 2. Increase ride quality by reducing front and rear compression damping by turning adjuster counterclockwise from 1/2 to 1 1/2 turns. 3. If additional ride quality is desired, ...

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    Turn clockwise and rear rebound damping by turning 1/8 to 1/2 turn clockwise. Maintenance and lubrication safe operating maintenance ^ warning perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals c...

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    After a new motorcycle has been ridden its first 620 miles (1000 kilometers) take it to an authorized ebr dealer to have an initial service performed. If it is impossible to take it to a dealer at the mileage intervals noted, the owner should: 1. Give the following outlined items attention or arrang...

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    11. Check drive chain and sprockets. 12. Check sidestand. 13. Check exhaust system. 14. Road test. Service intervals and performance regular lubrication and maintenance will help keep your new ebr operating at peak performance. Your ebr dealer knows best how to service your motorcycle with factory a...

  • Page 83

    Refer to table 18. Ebr recommends using amsoil® 20w-50 advanced synthetic motorcycle oil when adding or changing oil. If amsoil® is not available and addition of motor oil is required, sae 20w50 may be used. Although sae 20w50 is compatible with amsoil® we suggest the mixture of fluids be changed as...

  • Page 84

    • the motorcycle should be on the sidestand when checking the oil level. • refer to table 18. Use only recommended oil specified. Caution do not allow oil level to fall below the minimum mark on the sight gage. Doing so can result in equipment damage and/or equipment malfunction. Caution do not over...

  • Page 85

    Figure 54. Oil sight gauge visible through rx fairing. Note an accurate engine oil check can only be performed with the engine at normal operating temperature. 1. With motorcycle on the side stand look at the oil level in the sight gauge. An indicated oil level between the lower and upper lines on t...

  • Page 86

    2. Park the motorcycle on the sidestand while idling remove the oil fill plug. See figure 46. 3. Idle the engine one (1) minute. Shut off the engine. 5. Read the oil level in the sight gauge. A. Below the lower line: add oil in 3.4 fl oz (0.1 l) increments until the level is between the upper and lo...

  • Page 87

    Do not switch lubricant brands indiscriminately because some lubricants interact chemically when mixed. Use of inferior lubricants can damage the engine. ^ warning be sure that no lubricants or fluids get on tires, wheels, or brakes when changing fluid. Traction can be adversely affected, which coul...

  • Page 88

    Figure 50. Right side drain plug. Note refer to table 21 to determine if the oil filter cartridge needs to be replaced. Figure 31. Oil filter cover. 6. If replacing the oil filter cartridge, perform the following: a. Remove the two screws to detach the oil filter cover. See figure 31. B. Clean the c...

  • Page 89

    7. Install both drain plugs after thoroughly draining oil. A. Tighten left engine oil drain plug to 18 ft-lbs (24 nm). B. Tighten right engine oil drain plug to 11 ft- lbs (15 nm). 8. Install new oil filter cartridge, if removed. A. Apply a light film of clean engine oil to the rubber contact surfac...

  • Page 90

    13. Start engine. Verify that low oil pressure message on the instrument panel turns off after a few seconds when engine speed is 1000 rpm or above. 14. Check oil filter cover, drain plugs, hoses and oil cooler for leaks. 15. Check (hot) oil level. See maintenance and lubrication/ checking oil level...

  • Page 91

    4. Lift chain until it is tight and check chain tension by measuring the distance from the bottom of a chain link to the bottom of the chain rub block. Adjust distance to 30 mm +/- 2 mm as shown in figure 42. 5. Measure axle adjuster positions on both sides of the swingarm to ensure they are even on...

  • Page 92

    Figure 42: adjustment measurement chassis lubrication caution do not switch lubricant brands indiscriminately because some lubricants interact chemically when mixed. Use of inferior lubricants can damage the engine. 1. The steering head bearings are sealed, angular contact bearings and do not requir...

  • Page 93

    Note lubricate all control connections and parts regularly. Pay particular attention to lubrication needs after washing motorcycle or driving in wet weather . Caution do not use pressure washers to clean wheel bearings, sprocket bearings, steering head bearings and swingarm pivot bearings. Doing so ...

  • Page 94

    Figure 51: air filter access. Figure 52: air filter access. 94.

  • Page 95

    Coolant level coolant type caution use only high quality extended life antifreeze and coolant. Use of other coolants/mixtures may lead to engine damage. The antifreeze & coolant needs to be a 50-50 mixture of de- ionized water and ethylene glycol-based anti-freeze. Caution de-ionized water must be u...

  • Page 96

    ^ warning coolant mixture contains toxic chemicals, which may be fatal if swallowed. If swallowed, do not induce vomiting; call a physician immediately. Use in a well ventilated area. Irritation to skin or eyes can occur from vapors or direct contact. In case of skin or eye contact, flush thoroughly...

  • Page 97

    Corrosion, preserve the battery, and prevent the build-up of gum and varnish in the fuel system. Improper storage may adversely affect the warranty. See warranties and maintenance section for more information. Note list everything you do and fasten it to a handlebar. When you take the motorcycle out...

  • Page 98

    ^ warning observe warnings on labels of cleaning compounds. Failure to follow warnings could result in death or serious injury. ^ warning do not wash brake discs with cleaners containing chlorine of silicone. Cleaners containing chlorine and silicone can impair brake function, which could result in ...

  • Page 99

    Recommended products and techniques outlined in this manual to avoid damaging body panels. Washing to wash follow the instructions below: 1. Rinse surface with water. 2. Wash with a high quality car wash 3. Rinse surface thoroughly with water. 4. Dry with a clean chamois or soft dry natural fiber cl...

  • Page 100

    Wheel care to maintain the original luster and appearance of the wheels on your ebr motorcycle, clean and polish wheels as often as possible to inhibit rust and corrosion. Damage from harsh chemicals, acid based wheel cleaners, brake dust and lack of maintenance can occur. Regular washing and the us...

  • Page 101

    3. If the fluid level is at or below the lower line, rotate the front forks to access the fluid reservoir and remove the cover, stiffener and diaphragm. 4. Inspect the cover, stiffener and diaphragm for damage. Replace the diaphragm if necessary. 5. Add d.O.T. 4 brake fluid until the level is above ...

  • Page 102

    Do not overfill the clutch master cylinder reservoir. Leave sufficient volume in the reservoir to accommodate the rise in fluid level as the clutch friction disks wear. 6. Carefully place the diaphragm, stiffener, and cover on the master cylinder reservoir and tighten by hand. Caution d.O.T. 4 hydra...

  • Page 103

    Lead to brake failure, which could result in death or serious injury. The brake system needs routine inspections and maintenance at certain levels. Refer to table 21 for more information. ^ warning brakes are a critical safety component. Contact an ebr dealer for brake repair or replacement. Imprope...

  • Page 104

    Figure 39. Rear brake fluid reservoir. Caution d.O.T. 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and protect surfaces form spills whenever brake work is performed. Failure to comply can result in cosmetic damage. ^ caution direct contact of...

  • Page 105

    Unbalanced or under inflated tires can adversely affect stability and handling, which could result in death or serious injury. Check inflation pressure and inspect tread for punctures, cuts, breaks, etc. Inspect at least weekly if in daily use or before each trip if used only occasionally. Refer to ...

  • Page 106

    See figure 32. The location of tread wear indicator bars are identified by “twi‟ markings on the tire sidewalls. When to replace tires new tires are needed if any of the following conditions exist: 1. Tread wear indicator bars become visible on the tread surfaces. 2. Tire cords or fabric become visi...

  • Page 107

    Shock absorber the rear shock absorber requires inspections and maintenance at proper mileage intervals. Refer to table 21. • inspect shock absorber for oil leaks. • inspect shock eye bushings for deterioration • check for loose mounting hardware. See an ebr dealer for all shock absorber repairs. Sp...

  • Page 108

    Replace when worn. Note : excessive play or roughness indicates worn bearings that require replacement. Voltage regulator the alternator output is controlled and changed to direct current by the voltage regulator. • the voltage regulator increases charging rate when battery voltage is low. • the vol...

  • Page 109

    ^ warning never remove warning label attached to top of battery. Failure to read and understand all precautions contained in warning, could result in death or serious injury. Voltmeter test the voltmeter test provides a general indicator of battery condition. Check the voltage of the battery to veri...

  • Page 110

    • vehicle lamps appear dim. • electric starter sounds weak. If your motorcycle will not be ridden for longer than a week attach a battery charger. Caution never charge a battery without first reviewing the instructions for the charger being used. In addition to the manufacturer's instructions, follo...

  • Page 111

    Caution “smart” lead‐acid chargers with automatic cutoff may be used for periodic charging, but will not work as a tender/maintainer and should be disconnected immediately after charge has finished. 1. Perform a voltmeter test to determine the state of charge. If battery needs to be charged, proceed...

  • Page 112

    • if you are not riding twice a month, then you should charge the battery every few weeks. A “smart” battery charger will charge the battery but will not work as a maintenance charge. If using a charger of this type disconnect when the battery is fully charged. A shorai® bms charger with store mode ...

  • Page 113

    Headlamp alignment 1. Place the bike on level ground with the center point of the front axle 25 feet (7.6 m) from the wall, or some other suitable target. 2. Verify that front and rear tire inflation pressures are correct and the suspension adjusted to the weight of the principal rider. See specific...

  • Page 114

    Figure 34. Low beam aiming. 114.

  • Page 115

    Figure 35. High beam aiming 115.

  • Page 116

    Headlamp adjustment to access adjusters on the sx first remove the front trim pieces; see figure 55. Figure 55. Horizontal adjustment horizontal adjusters are located on the left side of the bike behind the fairing/headlamp. See figure 36. Note the top adjuster works on the low beam which is the top...

  • Page 117

    Figure 36. Left side (horizontal) adjusters vertical adjustment low beam see figure 37. The vertical headlamp adjusters are located on the right side of the bike behind the fairing/headlamp. Note the top adjuster works on the low beam which is the top lamp. The lower adjuster works on the high beam ...

  • Page 118

    Figure 37. Right side (vertical) adjusters. Troubleshooting general ^ warning the troubleshooting section of the owner’s manual is a guide to diagnose problems. Study the video service manual before performing any work. Improper repair and/or maintenance could result in death or serious injury. The ...

  • Page 119

    4. Clutch lever not squeezed against handlebar or transmission not in neutral. 5. Blown fuse. Engine turns over but does not start or starts hard. 1 fuel tank is empty. 2. Discharged battery or loose or damaged battery terminal connections. 3. Spark plugs are loose, defective, fouled, have improper ...

  • Page 120

    9. Inoperative fuel injector. See dealer. 10. Obstructed fuel tank vent valve or pinched vent 11. Engine management system failure. See dealer. 12. Intake manifold leak. See dealer. A spark plug fouls repeatedly. 1. Fuel mixture too rich. See dealer. 2. Incorrect spark plug. Pre-ignition or detonati...

  • Page 121

    Lubrication system 1. Engine leaks oil from cases or hoses. Loose parts. See dealer. 2. Imperfect seal at gaskets, washers, etc. See dealer. 3. Restricted oil line or oil screen. See dealer. Electrical system alternator does not charge 1. Regulator not grounded. See dealer. 2. Engine ground wire loo...

  • Page 122

    Brakes do not hold 1. Normally master cylinder low on fluid. See dealer. 2. Brake line contains air bubbles. See dealer. 3. Master cylinder piston worn. See dealer. 4. Brake pads contaminated with grease or oil. See dealer. 5. Brake pads badly worn. See dealer. 6. Brake discs badly worn or warped. S...

  • Page 123

    These records should be transferred to each subsequent owner. ^ warning do not use aftermarket parts which can adversely affect performance and handling. Removing or altering factory installed parts can adversely affect performance and could result in death or serious injury. Use only ebr approved p...

  • Page 124

    California evaporative emission control all new 2014 ebr motorcycles sold in the state of california are equipped with an evaporative emission control system. This system is designed to meet the carb regulations in effect at the time of manufacture. The system requires a small amount of maintenance....

  • Page 125

    Under the above conditions, you may obtain the name and location of your nearest ebr dealer see www.Erikbuellracing.Com reporting safety defects in the united states u.S. Only safety defects must be reported to the national highway traffic safety administration (nhtsa) and ebr. Nhtsa statement if yo...

  • Page 126

    When purchasing a pre-owned ebr, we encourage you to submit an owner transfer notification form. It is critical that the new owner information is sent to ebr. New owner information is required to be on file with ebr to transfer an extended service plan contract. Ebr is also required by the national ...

  • Page 127

    Limited warranty 2014 ebr 1190 rx/sx motorcycle 24 months/unlimited miles ebr warrants for any new 2014 ebr motorcycle that an authorized ebr dealer will repair or replace without charge any parts found under normal use to be defective in factory materials or workmanship. Such repair and replacement...

  • Page 128

    2 any unexpired portion of this limited warranty will be transferred to subsequent owners, upon the resale of the motorcycle during the warranty period. Owner’s obligations to obtain warranty service, return the motorcycle at your expense within the warranty period to an authorized dealer. Our deale...

  • Page 129

    Other limitations this warranty does not cover: 1. Parts and labor for normal maintenance as recommended in the owner’s manual, or the replacement of parts due to normal wear and tear including such items as the following: tires, lubrication, oil and filter change, fuel system cleaning, battery main...

  • Page 130

    2014 ebr noise control system limited warranty the following warranty applies to the noise control system, is in addition to the motorcycle limited warranty and applies only to motorcycles sold in the u.S. Ebr warrants that this vehicle is designed and built so as to conform at the time of sale with...

  • Page 131

    2. Replacing, removing, or modifying any portion of the noise control system (consisting of the exhaust system and air intake/cleaner assembly) with parts not certified to be legal for street use. 3. Any motorcycle on which the odometer mileage has been changed so that the mileage cannot be determin...

  • Page 132

    Your warranty rights and obligations the u.S. Environmental protection agency (epa) and erik buell racing, llc (erik buell racing) are pleased to explain the emission control system warranty on your 2014 and later motorcycle. In california, new motor vehicles must be designed, built and equipped to ...

  • Page 133

    This is your emission control system defects warranty. Owner’s emission control system supplemental warranty responsibilities • as the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Erik buell racing recommends that you retain all...

  • Page 134

    A. Is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the united states environmental protection agency; and b. Is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regu...

  • Page 135

    Which adversely affect performance and/or (5) use in competitive racing or related events. B. Inspections, replacement of parts and other services and adjustments required for required maintenance. C. Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be read...

  • Page 136

    This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. V. This warranty is in addition to erik buell racing’s limited motorcycle warranty. Vi. Additional information any replacement part that is equivalent in performance and durability may b...

  • Page 137

    Regular service intervals regular lubrication and maintenance will help keep your new ebr operating at peak performance. Your ebr dealer knows how to best service your motorcycle with factory approved methods and equipment assuring you of thorough and competent workmanship. Notes • refer to table 21...

  • Page 138

    Regular service intervals maintenance schedule items serviced procedure 620 miles (1000 km) 6200 miles (10,000 km) 12,400 miles (20,000 km) 18,600 miles (30,000 km) 24,800 miles (40,000 km) 31,000 miles (50,000 km) 37,200 miles (60,000 km) notes engine oil replace x x x x x x x 1 engine oil filer ca...

  • Page 139

    Maintenance schedule items serviced procedure 620 miles (1000 km) 6200 miles (10,000 km) 12,400 miles (20,000 km) 18,600 miles (30,000 km) 24,800 miles (40,000 km) 31,000 miles (50,000 km) 37,200 miles (60,000 km) notes electrical switches and equipment check operation x x 2 front fork oil replace x...

  • Page 140

    Items serviced procedure 620 miles (1000 km) 6200 miles (10,000 km) 12,400 miles (20,000 km) 18,600 miles (30,000 km) 24,800 miles (40,000 km) 31,000 miles (50,000 km) 37,200 miles (60,000 km) notes brake system, clutch actuating system & oil lines inspect for leaks x x x x x x x 2 critical fastener...

  • Page 141

    5. Perform annually. 6. Perform every two years or at specified interval, whichever comes first. Service mile interval date dealer number technician name technician signature 620 miles (1000 km) 6,2000 miles (10,000 km) 12,400 miles (20,000 km) 18,600 miles (30,000 km) 24,800 miles (40,000 km) 31,00...

  • Page 142

    Tire registration form 142.