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Eclipse VeriFlame 5600 Instruction manual

Manual is about: Single Burner Monitoring System

Summary of VeriFlame 5600

  • Page 1

    Modulation model purge model no purge model instruction manual 818 2/02 veriflame single burner monitoring system model 5600 version 1.21.

  • Page 2

    2 eclipse veri-flame instruction manual 818 -2/02 copyright 1997 by eclipse combustion, inc. All rights reserved worldwide. This publication is protected by federal regulation and shall not be copied, distributed, transmitted, transcribed or translated into any human or computer language, in any for...

  • Page 3: About This Manual

    3 eclipse veri-flame instruction manual 818 -2/02 a udience s cope d ocument c onventions this manual has been written for the people who select and install the product and the technicians who work on it. They are expected to have previous expe- rience with this kind of equipment. This manual contai...

  • Page 4: Table of Contents

    5 eclipse veri-flame instruction manual 818 -2/02 about this manual ..................................................................................... 3 table of contents ........................................................................................ 5 introduction .........................

  • Page 5

    6 eclipse veri-flame instruction manual 818 -2/02 optional features ................................................................................................. 16 pilot test mode sequence .............................................................................. 16 air switch input hold .....

  • Page 6

    7 eclipse veri-flame instruction manual 818 -2/02 maintenance & troubleshooting .................................................... 28 introduction ............................................................................................................ 28 maintenance ..............................

  • Page 7: Introduction

    8 eclipse veri-flame instruction manual 818 -2/02 the eclipse combustion veri-flame single burner monitoring system controls the start-up sequence and monitors the flame of single gas, oil, or combination gas/oil burners. There are three different models to the veri-flame line: the no purge, the pur...

  • Page 8: Specifications

    9 eclipse veri-flame instruction manual 818 -2/02 specifications i ntroduction specifications this section gives a detailed overview of veri-flame specifications and dimensions. 2 (continued onto next page) p arameter d escription supply • series 5602 & 5605: 120 vac (+10%, -15%), 50/60 hz standard....

  • Page 9

    10 eclipse veri-flame instruction manual 818 -2/02 specifications (continued) p arameter d escription approvals • no purge & purge models: series 5602: ul listed, csa certified, fm approved and iri acceptable. Series 5603: no approvals. Series 5605: ul listed, fm approved and iri acceptable. • modul...

  • Page 10

    11 eclipse veri-flame instruction manual 818 -2/02 dimensions (continued) * * 171mm (6-3/4") veri-flame/modulating model with base model number 5602-40 remote display model number 5602-db contrast adjustment screw ground screw 15-pin port terminal wiring terminal 54mm (2-1/8") 102mm (4") square 89mm...

  • Page 11: Dip Switch Selection

    12 eclipse veri-flame instruction manual 818 -2/02 i ntroduction dip switch location dip switch selection this section details the location, selection and description of the veri-flame dip switches, which allow for sequence and timing functions as well as sys- tem configuration. Caution to avoid ele...

  • Page 12

    13 eclipse veri-flame instruction manual 818 -2/02 close-up of dip switches on back side of all veri-flame models. Figure 3.1 dip switch location figure 3.2 dip switch labels with selections no purge models purge models modulation models.

  • Page 13: Function Summary

    14 eclipse veri-flame instruction manual 818 -2/02 i ntroduction function summary s tandard features 4 this section describes the features of the veri-flame. It is broken into three categories: standard features, optional features and the led indicator lights on the front cover. Refer to figure 5.5 ...

  • Page 14

    15 eclipse veri-flame instruction manual 818 -2/02 for modulation models: this feature is enabled when the jumper on the base is cut. The system checks that the high fire position switch and the main valve closed switch are both made at the end of the high fire purge. For all models: when selected, ...

  • Page 15

    16 eclipse veri-flame instruction manual 818 -2/02 for modulation models: the modulation feature incorporates a high fire purge time and a low fire purge time into the purge sequence. This feature allows the veri-flame to sequence internal dry contacts which can be used by the customer requiring a h...

  • Page 16

    17 eclipse veri-flame instruction manual 818 -2/02 s tatus l ights & p ush - button all of the status lights and the test/reset push-button are located on the front cover of the veri-flame. This section describes their respective functions. For all models: this green led illuminates when the operati...

  • Page 17: System Installation

    18 eclipse veri-flame instruction manual 818 -2/02 system installation in this section, the necessary procedures are detailed to integrate a veri-flame into a burner system; figures 5.1 and 5.2 illustrate the various terminal strips mentioned. Note: shut off the power supply before the veri-flame is...

  • Page 18

    19 eclipse veri-flame instruction manual 818 -2/02 ignition wiring low fire input main valve closed switch high purge input remote reset route ignition wiring a sufficient distance from all sensors and other low volt- age wiring to avoid electrical interference, which may cause erratic operation of ...

  • Page 19

    20 eclipse veri-flame instruction manual 818 -2/02 figure 5.1 no purge and purge wiring diagrams no purge models purge models figure 5.2 modulation wiring diagram on/off 15 a fuse 7 s1 s2 v 1 2 alarm interlocks & limits 3 4 5 on/off 15 a fuse a piloted burner pilot ignition main piloted burner pilot...

  • Page 20

    21 eclipse veri-flame instruction manual 818 -2/02 notes for figures 5.1, 5.2 & 5.3: 1. Ground, shielding and conduit must not be connected to terminal s2. 2. Control circuit wires must meet 90°c (194°f) specification minimum and must be no. 16 awg or larger and in accordance with all applicable cod...

  • Page 21

    22 eclipse veri-flame instruction manual 818 -2/02 figure 5.4 purge and no purge bases model number 5602-10 model number 5602-10-1 5 6 s2 s1 7 8 3 4 v 2 1 a 5 6 s2 s1 7 8 a 1 2 v 4 3 p3 p2 p1 gnd gnd p3 p1 p2 jumper jumper 1 2 3 4 5 6 7 8 a d 11 12 13 10 s2 s1 j2 j1 1 1 modulating base jumper p3 p2 ...

  • Page 22

    23 eclipse veri-flame instruction manual 818 -2/02 figure 5.5 sequence diagrams terminal 1 3 4 5 8 6 7 v function control power pilot valve ignition main valve fan air switch interlocks povc outputs inputs star t air pr ov en flame check 5 sec pilot trial main trial 10 sec end pilot o ff (inter mitt...

  • Page 23: Sensor Installation

    24 eclipse veri-flame instruction manual 818 -2/02 flame rods this section describes the proper wiring, installation and sighting considerations for all sensors that can be used with a veri-flame. Warning incorrect sensor installation may cause the sensor to generate a false flame signal, possibly r...

  • Page 24

    25 eclipse veri-flame instruction manual 818 -2/02 1) keep the flame rod as short as possible and at least 13 mm (1/2") away from any refractory. 2) position the rod into the side of both the pilot and main flames, preferably at a descending angle to minimize drooping of the flame rod against burner...

  • Page 25: Test Procedures

    26 eclipse veri-flame instruction manual 818 -2/02 i ntroduction flame signal strength test procedures 7 this section describes the test procedures that must be performed after instal- lation to insure that the veri-flame is operating properly; these procedures are mandatory. Insert the positive pro...

  • Page 26

    27 eclipse veri-flame instruction manual 818 -2/02 1) manually shut off the fuel supply to the pilot and the main burner. 2) place system in pilot test mode (please refer to page 15). 3) start the system normally. The controller should lock out*; if it doesn’t, then the controller is detecting a fal...

  • Page 27

    28 eclipse veri-flame instruction manual 818 -2/02 i ntroduction 8 this section is divided into two parts: • the first part describes the maintenance procedures. • the second part describes troubleshooting procedures, from identifying prob- lems to interpreting the operating conditions by the lit le...

  • Page 28

    29 eclipse veri-flame instruction manual 818 -2/02 t roubleshooting check main valve closed switch. No voltage on v (or d). Check air pressure switch adjustment. Check air filter. Check blower rotation. Check outlet pressure from blower. No voltage on 6 after 8 is on. Check incomming gas pressure; a...

  • Page 29: Led S

    30 eclipse veri-flame instruction manual 818 -2/02 led s tatus this section describes the status of operating conditions based on the led or combination of leds which are lit on the front cover of each veri-flame model. Table 8.1 led status & conditions for veri-flame no purge models led( s ) l it p...

  • Page 30

    31 eclipse veri-flame instruction manual 818 -2/02 table 8.2 led status & conditions for veri-flame purge models led( s ) l it p ossible c auses interlocks closed system error 1) the interlocks are closed (normal operation), power on terminal 7. 1) the flame detected is out of sequence, flame signal...

  • Page 31

    32 eclipse veri-flame instruction manual 818 -2/02 table 8.3 led status & conditions for veri-flame modulation models modulation model led( s ) l it p ossible c auses system error 1) the flame detected is out of sequence, flame signal light is on. 2) the sensor is “runaway”, flame signal light is on...

  • Page 32: Remote Display Messages

    33 eclipse veri-flame instruction manual 818 -2/02 i ntroduction 9 this section covers how the optional remote display is used with the veri-flame. The remote display provides lcd messages which monitor the status of the veri- flame’s functions as well as any lockout conditions. This section is divi...

  • Page 33

    34 eclipse veri-flame instruction manual 818 -2/02 table 9.1 veri-flame operating sequence power on was internal safe start check successful? External interlock checks is flame signal present? Burner start-up (see next page) yes no yes no yes no yes no various lockout messages fan output is energize...

  • Page 34

    35 eclipse veri-flame instruction manual 818 -2/02 table 9.1 veri-flame operating sequence (continued) burner start-up is voltage present at air flow switch within ten seconds? Is flame signal present? (see next page) spark turns off at end of tfi; sequence delayed 5 seconds. Spark and pilot valve e...

  • Page 35

    36 eclipse veri-flame instruction manual 818 -2/02 table 9.1 veri-flame operating sequence (continued) burner start-up (continued) is flame signal present? No modulator sent to automatic 20 seconds after main valve is energized. Pilot will shut off 10 seconds after main flame is energized. Main flam...

  • Page 36

    37 eclipse veri-flame instruction manual 818 -2/02 table 9.1 veri-flame operating sequence (continued) burner shutdown shutdown is started by opening the operating interlock circuit. Is voltage present at interlocks? Yes no fuel valves de-energized; fan energized for 15 seconds. Is main valve closed...

  • Page 37

    38 eclipse veri-flame instruction manual 818 -2/02 lockout for purge & modulation models: combustion air flow limit switch opened for more than two seconds once initially proven. Status for purge & modulation models: combustion air flow limit switch opened; if “recycle” has been selected, the veri-f...

  • Page 38

    39 eclipse veri-flame instruction manual 818 -2/02 lockout main valve has been energized and main flame proven during trial for ignition. Status pilot valve is de-energized and main flame is on. Lockout for purge and no purge models: main valve closed switch is open before start-up or after burner s...

  • Page 39

    40 eclipse veri-flame instruction manual 818 -2/02 hold flame signal—actual, induced, or runaway scanner—is detected be- fore start-up or after shutdown. The fan is energized. If the cause is corrected within 30 seconds, as in afterburn, the control will turn off the fan and continue the sequence. L...

  • Page 40: Appendix

    41 eclipse veri-flame instruction manual 818 -2/02 c onversion f actors appendix metric to english. F rom t o m ultiply by cubic meter (m 3 ) cubic foot (ft 3 ) 35.31 cubic meter/hour (m 3 /h) cubic foot/hour (cfh) 35.31 degrees celsius (°c) degrees fahrenheit (°f) (°c x 1.8) + 32 kilogram (kg) poun...

  • Page 41

    I llustrated p arts l ist litho in usa instruction manual 818 2/02 straight u.V. Scanner 5600-91 49600-91 nema 4 u.V. Scanner 5600-91n4 20898 90˚ u.V. Scanner 5600-90a 49600-90 i.R. Scanner 5600-92b 49600-92 self-check scanner 5602-91 49602-91 10-foot cable for self-check scanner 5602-91-7 49602-91-...

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