Econo Heat OWB-15 Installation, Operation And Service Instructions - Water Piping Connections

Manual is about: Econo Heat Boilers Installation, operation and service instructions

Summary of OWB-15

  • Page 1

    Econo heat ♦ 5714 1st avenue ♦ spokane washington 99212. ♦ (509)534-1022 ♦ www.Econoheat.Com 100270 rev a4 placing the boiler (owb-9 – owb-25) 1. Move the boiler as close as possible to its final location in the crate. 2. Remove the two lag screws holding the rear feet to the skid. 3. Remove the fro...

  • Page 2: Accessories

    2 installation, operation, and service instructions figure 12. 1. Accessories for boilers owb-9, owb-15, and owb-25: a) take the l8148a aquastat relay, the well, the pressure relief valve with pipe nipple and the temperature/pressure gauge from the large carton which was packed in the wirebound crat...

  • Page 3

    Installation, operation, and service instructions 3 d) remove the circulating pump from its carton in the crate and mount it to the pump flange on the end of the return manifold. 2. Bare boiler: a) the pressure relief valve and temperature/pressure gauge are supplied with the boiler and should be mo...

  • Page 4: Water Piping Connections

    4 installation, operation, and service instructions 1. Owb-9, owb-15, and owb-25 boilers are shipped complete with circulating pump. To make the piping connections to the boiler ready to connect to the system piping, the following will also be required at a minimum: 1 – air purger (same size as supp...

  • Page 5

    Installation, operation, and service instructions 5 figure 16. (b) piping connections with diaphragm expansion tank--- see figure 17. The cold water feed to the pressure reducing fill valve may be piped with 1/2 inch pipe. Figure 17. Closed type expansion tank supply to system shutoff valve fill val...

  • Page 6: System Piping

    6 installation, operation, and service instructions supply and return and system piping should be sized by determining the pressure drop, required flow rate and pump capacity. Warning discharge piping from relief valve must be piped to a drain or must terminate 6” above floor to eliminate damage to ...

  • Page 7

    Installation, operation, and service instructions 7 figure 19. 2. Multiple zoning with circulators ----- each pump will require a separate relay (honeywell r845a or white rodgers 829a- 845, or equivalent). Install a flow control valve in each zone including the indirect water heater to prevent gravi...

  • Page 8

    8 installation, operation, and service instructions note bypass a shown in figure 20. Above should not exceed 12 inches in length. If it is not practical to maintain a 12 inch length or less then increase the pipe size of the bypass by one size. Figure 20. 4. Large water content systems------ such s...

  • Page 9

    Installation, operation, and service instructions 9 figure 21. 5. Integrated system (heat and domestic hot water) ----- with a single heating zone priority for domestic hot water may be provided through the use of a 3-port zone valve. This system assures that full boiler output is available to recov...

  • Page 10

    10 installation, operation, and service instructions figure 22. 6. Integrated system with multiple heating zones and no priority for domestic hot water, using zone valves----- where the boiler output is large relative to the heating capacity of the coil in the indirect water heater priority for dome...

  • Page 11

    Installation, operation, and service instructions 11 figure 23. 7. Integrated system, single or multiple heating zones, using circulating pumps rather than zone valves---- each pump will require a separate relay (honeywell r845a or white rodgers 828a- 845, or equivalent). Install a flow control valv...

  • Page 12

    12 installation, operation, and service instructions 8. Combination heating/cooling system with chilled water the chiller must be piped in parallel with the boiler and isolation valves installed to prevent the chilled water from circulating through the boiler and heated water from circulating throug...

  • Page 13

    Installation, operation, and service instructions 13 figure 26. 10. Single or multiple boiler piping for primary/secondary pumping size secondary pump gpm at gross boiler output for 20” drop. When calulating pump head, the maximum boiler resistance for any boiler will not exceed 14 in. W.C. Head. Fi...

  • Page 14

    14 installation, operation, and service instructions 11. Multiple boiler piping- reverse return flow with blend pump figure 28. *blend pump check valve system supply system circulator pressure reduction valve backflow preventer from city water supply expansion tank system return amtrol #720 air elim...

  • Page 15: Burner Mounting

    Installation, operation, and service instructions 15 note: when the burner is field installed the installer must fill in the space between the burner blast tube and the insulation block on the inside of the burner door with refractory mix provided. Burner mounting figure 29. Owb-35 and owb-50 burner...

  • Page 16: Boiler Jacket Assembly

    16 installation, operation, and service instructions boiler jacket assembly figure 31. Owb-35 and owb-50 assembly detail owb-35 and owb-50 jacket installation instructions 1. Screw the four extension setscrews (43) into the four outer holes in the corners of the rear sections. Securely tighten the s...

  • Page 17

    Installation, operation, and service instructions 17 8. Hook center panel (33) with flange edge down between side panels (93) and (94). 9. Attach the upper front trim panel (41) between the right and left side panels over the front door. 10. Place the top panel (86) in position. Hook to the side pan...

  • Page 18: Boiler Tube Insert Assembly

    18 installation, operation, and service instructions 5. Attach one door bracket (18) to the bottom of both the left and right side jacket panels. Use two 8-32x1/2” screws (19) and nuts (20) to assemble each door bracket. 6. Attach the left and right side jacket panels to the boiler. The front end of...

  • Page 19: Single Zone Wiring

    Installation, operation, and service instructions 19 warning all wiring and grounding must be done in accordance with the authority having jurisdiction or, in the absence of such authority, with the national electrical code (ansi/nfpa70). Single zone wiring 1) 120 volt wiring—the boiler should be pr...

  • Page 20

    20 installation, operation, and service instructions thermostat connections so that any zone valve that opens will also start the circulator and fire the boiler(assuming the high limit is not open). Zone valve terminal th/tr has no internal connection on the zone valve; it is merely a “binding post”...

  • Page 21

    Installation, operation, and service instructions 21 wh t blu wht re d bl k or n oil preheater block controller wht red ht r pr i l2 l1 blower motor wh t high voltage trans- former bl k photo eye flame sensor oil primary control (ie, honeywell, etc.) bl k or n wh t thermostat connection 500w heat ro...

  • Page 22

    22 installation, operation, and service instructions wh t bl u wht re d bl k or n oil preheater block controller wht red htr pr i l2 l1 blower motor wh t high voltage trans- former bl k photo eye flame sensor oil primary control (ie, honeywell, etc.) bl k orn wh t thermostat connection 500w heat rod...

  • Page 23

    Installation, operation, and service instructions 23 figure 35. Wiring diagram, zone wiring using honeywell v8043f valves (factory boiler wiring not shown –see figure 33 or 34) figure 36. Wiring diagram, circulator zone wiring using honeywell r845a’s (factory diagram wiring not shown –see figure 33 ...

  • Page 24: Fill System

    24 installation, operation, and service instructions fill system 1. Close manual air vents (if used) and automatic air vents. Attach hose to boiler drain on return connection and run to a drain or to outdoors. Open drain cock and close shutoff valve on boiler supply pipe. 2. Heating only – single zo...

  • Page 25: Water Treatment

    Installation, operation, and service instructions 25 warning do not fire boiler without water or boiler sections will overheat and eventually crack 6. Important- prior to starting the unit, pre-fill the filter and fuel line with oil to assist priming procedure. Oil pump motor turns at low rpm’s and ...

  • Page 26: Maintenance

    26 installation, operation, and service instructions waste oil burner: 1. Weekly drain water from storage tank. 2. Monthly clean pump screen on oil pump assembly of sludge and remove any water. Access to screen is by removing pump cover. Clean flame cone of deposits. 3. Yearly inspect and adjust ele...

  • Page 27

    Installation, operation, and service instructions 27 figure 37 –electrode adjusment diagram figure 38 –nozzle assembly detail when cleaning, inspect all three pieces thoroughly. When disassembling and reassembling nozzle, keep facing up as shown..