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- ECOSTAR
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- ECO 50 K L C 2
- Installation, operating and maintenance manual
ECOSTAR ECO 50 K L C 2 Installation, operating and maintenance manual
Summary of ECO 50 K L C 2
Page 1
Www.Ecostar.Com monoblock dual fuel (gas-light oil) burners installation, operating and maintenance manual two stage and modulating operation eco 50 eco 55 eco 60 eco 65 eco 70 eco 75.
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09.06.2017 rev. 08 1 dear user, ecostar eco 50, eco 55, eco 60, eco 65, eco 70, eco 75 dual fuel (gas-light oil) burners are prepared and manufactured according to the latest technical developments and safety rules. It is easy to use for our customers. We recommend that you read this manual and safe...
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09.06.2017 rev. 08 2 contents warnings ............................................................................................................................................... 3 warning symbols and descriptions .....................................................................................
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09.06.2017 rev. 08 3 warnings warning symbols and descriptions symbols symbol descriptions important information and useful hints. Warning of danger to life or property. Warning of electrical voltage. Product handling information. P f impulse connection detecting combustion chamber pressure p l impu...
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09.06.2017 rev. 08 4 general safety rules • all personnel engaged in installation, disassembly, commissioning, operation, control, maintenance and repair should have received the necessary training and fully read and understood this manual. • no changes that might damage the safety of the burner uni...
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09.06.2017 rev. 08 5 the burner installation must be carried out in accordance with the instructions. Vibration can damage the burner and its components. Keep boiler doors closed while starting burner and during burner operation. Check combustion values to be correct by using flue gas analyzer at th...
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09.06.2017 rev. 08 6 terms of warranty main and auxiliary equipment and all components used in ecostar dual fuel (gas-light oil) burners are guaranteed for 1 year by termo isi sİst. A.Ş starting from the date of commissioning under the maintenance, adjustment, operating conditions and relevant mecha...
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09.06.2017 rev. 08 7 burner’s general features ecostar dual fuel (gas-light oil) burners are designed and manufactured to work with liquid fuel with max. 2.5- 6 cst (mm 2 / s) viscosity. And natural gas and liquid petroleum gas at gas pressures of min.20 mbar, max.300 mbar and at -%15 to +%10 of nom...
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09.06.2017 rev. 08 8 temperature change of fuel used in ecostar dual fuel (gas-light oil) burners dependent on viscosity.
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09.06.2017 rev. 08 9 burner components eco 50 klc2.
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09.06.2017 rev. 08 10 assembly no part name assembly no part name 1 body group 24 gas ignition electrode 2 klingerit gasket 25 electrode connection plate 3 flame tube 26 liquid fuel ignition electrode 4 boiler connection flange 27 fuel nozzle 5 gasket 28 lance 6 flame tube extension 29 solenoid valv...
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09.06.2017 rev. 08 11 eco 55 klc2-2a.
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09.06.2017 rev. 08 12 assembly no part name assembly no part name 1 body group 23 gas ignition electrode 2 klingerit gasket 24 electrode connection plate 3 flame tube 25 liquid fuel ignition electrode 4 boiler connection flange 26 fuel nozzle 5 gasket 27 lance 6 flame tube extension 28 solenoid valv...
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09.06.2017 rev. 08 13 eco 60 klc2.
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09.06.2017 rev. 08 14 assembly no part name assembly no part name 1 body group 25 combustion head 2 klingerit gasket 26 gas ignition electrode 3 flame tube 27 electrode connection plate 4 boiler connection flange 28 liquid fuel ignition electrode 5 gasket 29 fuel nozzle 6 fan 30 lance 7 motor connec...
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09.06.2017 rev. 08 15 eco 65 klc2.
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09.06.2017 rev. 08 16 assembly no part name assembly no part name 1 body group 25 photocell 2 klingerit gasket 26 combustion head 3 flame tube 27 gas ignition electrode 4 boiler connection flange 28 electrode connection plate 5 gasket 29 liquid fuel ignition electrode 6 flame tube extension 30 fuel ...
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09.06.2017 rev. 08 17 eco 70 klc2.
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09.06.2017 rev. 08 18 assembly no part name assembly no part name 1 body group 25 combustion head 2 klingerit gasket 26 gas ignition electrode 3 flame tube 27 electrode connection plate 4 boiler connection flange 28 liquid fuel ignition electrode 5 gasket 29 fuel nozzle 6 flame tube extension 30 lan...
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09.06.2017 rev. 08 19 eco 50 klc3.
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09.06.2017 rev. 08 20 assembly no part name assembly no part name 1 body group 26 liquid fuel ignition electrode 2 klingerit gasket 27 fuel nozzle 3 flame tube 28 centring wedge 4 boiler connection flange 29 lance 5 gasket 30 solenoid valve connection plate 6 flame tube extension 31 solenoid valve 7...
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09.06.2017 rev. 08 21 eco 55 klc3-3a.
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09.06.2017 rev. 08 22 assembly no part name assembly no part name 1 body group 25 liquid fuel ignition electrode 2 klingerit gasket 26 fuel nozzle 3 flame tube 27 centring wedge 4 boiler connection flange 28 lance 5 gasket 29 solenoid valve connection plate 6 flame tube extension 30 solenoid valve 7...
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09.06.2017 rev. 08 23 eco 60 klc3.
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09.06.2017 rev. 08 24 assembly no part name assembly no part name 1 body group 26 gas ignition electrode 2 klingerit gasket 27 electrode connection plate 3 flame tube 28 liquid fuel ignition electrode 4 boiler connection flange 29 fuel nozzle 5 gasket 30 centring wedge 6 fan 31 lance 7 motor connect...
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09.06.2017 rev. 08 25 eco 65 klc3.
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09.06.2017 rev. 08 26 assembly no part name assembly no part name 1 body group 27 gas ignition electrode 2 klingerit gasket 28 electrode connection plate 3 flame tube 29 liquid fuel ignition electrode 4 boiler connection flange 30 fuel nozzle 5 gasket 31 centring wedge 6 flame tube extension 32 lanc...
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09.06.2017 rev. 08 27 eco 70 klc3.
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09.06.2017 rev. 08 28 assembly no part name assembly no part name 1 body group 26 gas ignition electrode 2 klingerit gasket 27 electrode connection plate 3 flame tube 28 liquid fuel ignition electrode 4 boiler connection flange 29 fuel nozzle 5 gasket 30 centring wedge 6 flame tube extension 31 lanc...
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09.06.2017 rev. 08 29 eco 75 klc3.
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09.06.2017 rev. 08 30 assembly no part name assembly no part name 1 body group 29 lance 2 klingerit gasket 30 ignition transformer 3 flame tube 31 transformer box 4 boiler connection flange 32 solenoid valve connection plate 5 gasket 33 solenoid valve 6 fan 34 manometer 7 motor 35 ball valve 8 elect...
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09.06.2017 rev. 08 31 technical data capacity table min. Kcal/h max. Kcal/h min. Kw max. Kw min. Nm 3 /h max. Nm 3 /h min. Kcal/h max. Kcal/h min. Kw max. Kw min. Kg/h max. Kg/h kw kw vac eco 50 k l c 2 215.000 1.290.000 250 1.500 26,1 156,4 337.750 1.351.000 393 1.571 33,1 132,5 2,20 0,75 3n 380 ec...
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09.06.2017 rev. 08 32 back pressure-capacity diagrams.
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09.06.2017 rev. 08 33 burner dimensions.
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09.06.2017 rev. 08 34 gas hood pressure loss diagram gas hood pressure loss measurements are conducted in atmospheric pressure. Consider the below data while conducting measurement in counter pressure boilers. P m : gas hood pressure while burner is connected to the boiler and working p f : combusti...
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09.06.2017 rev. 08 35.
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09.06.2017 rev. 08 36.
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09.06.2017 rev. 08 37 flame length and diameter natural gas light oil noise level product operates within the range of 75 decibels max. And 85 decibels..
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09.06.2017 rev. 08 38 burner handling information • lift the product by holding the handles as seen in the picture. • prevent strong impacts on top of the product and vibration while handling the product. • do not leave the product in wet environment. Dimensions of the box used for handling burner l...
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09.06.2017 rev. 08 39 installation burner installation picture 1- drift bolts 2- burner 3- boiler connection flange 4- gasket 5- boiler studs Ø in the installation of the burner, use the installation materials supplied with the burner. Ø secure the burner connection flange onto the burner cover by 4...
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09.06.2017 rev. 08 40 in reverse flame front mirror boilers while installing the burner in reverse flame front mirror boilers, flame tube tip must be adjusted such that it gets inside by 50 mm-100 mm from flue pipes (50mm≤a≤100mm). Otherwise flue gas temperature will rise and fuel consumption will i...
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09.06.2017 rev. 08 41 commissioning before commissioning electrical connection perform electrical connections according to the diagram provided with the burner. Follow general security rules during installation of electric wiring and making connections. Connect the earthing terminal in electric pane...
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09.06.2017 rev. 08 42 operating with gas ; operation of two-stage burner Ø open the main gas valve, check the gas pressure from the manometer at the valve. (max.300 mbar) Ø check the boiler thermostat or pressure switch settings. Ø bring the operating switch on the burner panel to position 2. Ø burn...
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09.06.2017 rev. 08 43 combustion adjustment Ø fuel nozzle use proper wrench in installation and dismantle of the fuel nozzle. Use diesel oil to clean the fuel nozzle. Do not use thinner and its derivatives. Ø photocell check the photocell weekly. Clean the dust or fume stains on the glass of photoce...
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09.06.2017 rev. 08 44 ta type 1-suction 2-nozzle outlet 3-return 4-manometer inlet 5-vacuum or inlet manometer and internal return inlet 6-pressure adjustment 7-pre heater location.
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09.06.2017 rev. 08 45 Ø two stages light oil burner fuel circuit Ø modulating light oil burner fuel circuit.
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09.06.2017 rev. 08 46 caution! Ø end of the line to the main tank must be open to the atmosphere and line pressure must be zero, otherwise no healthy modulating operation can be ensured since the pressure, which is to form in return, will also affect nozzle pressure. Fuel may drop from nozzle end du...
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09.06.2017 rev. 08 47 gas adjustment Ø vgd 20 4011 - 5011 series gas valve skp 75 connection diagram 1 – air-gas adjustment ratio 2 – zero "0" point (start) adjustment 3 – boiler counter pressure impulse connection 4 – gas pressure impulse connection 5 – air pressure impulse connection.
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09.06.2017 rev. 08 48 Ø mb zrd(le) 405 – 412 series gas valve.
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09.06.2017 rev. 08 49 air pressure switch adjustment while the burner is working without any problem, the air pressure switch is adjusted to desired minimum pressure as follows. Ø unscrew the screw of the transparent cover and remove the cover. Ø turn the adjustment wheel in the direction to increas...
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09.06.2017 rev. 08 50 Ø sqm10 i. Cam: opening ii. Cam: resets the clamp iii. Cam: commissioning air iv. V.Vi. And vii. Cam not used do not open servomotor. Do not interfere with. It may damage servomotor or change burner settings..
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09.06.2017 rev. 08 51 Ø modulating mechanism adjustment 1- air adjustment disk 2- fuel adjustment disk 3- servomotor 4- fuel regulator 5- air control lever 6- fuel control lever adjustment: 1- start positions prior to disc mechanism adjustment operation must be as follows: Ø servomotor: 0° Ø fuel ad...
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09.06.2017 rev. 08 52 2 – if disc mechanism start positions are correct, start the burner and ensure that it activates in basic load. Detect min capacity activation fuel amount of the burner by checking min. Return pressure. If the activation fuel amount is insufficient, set fuel regulator start adj...
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09.06.2017 rev. 08 53 5 - set the burner to the correct capacity required by the boiler by considering the below nozzle pressure and consumption values. Diagram valid for fuel nozzles having 45° spraying angle diagram valid for fuel nozzles having 60° spraying angle 6 – once the burner modulating ad...
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09.06.2017 rev. 08 54 emission measurement in emission measurements, the following values are accepted as reference according to ts en 676 +a2 standard. Ø co Ø %3 ≤ o 2 ≤ %5 Ø no x Ø excess air ratio 1,2≤ λ ≤ 1,3 in emission measurements, the following values are accepted as reference according to t...
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09.06.2017 rev. 08 55 if the value measure from pl point is below 0.5 bar, set the impulse pipe as follows..
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09.06.2017 rev. 08 56 if the flame tube of the burner is longer than standard (standard flame tube length of the burner), please do not forget to support burner body during maintenance and installation/commissioning..
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09.06.2017 rev. 08 57 light oil burner fuel ring line.
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09.06.2017 rev. 08 58 gas pass equipment required in gas line pe q pe > 300 mbar q pe q>1200kw pe > 300 mbar q>1200kw 1- compensator 1- compensator 1- compensator 1- compensator 2- ball valve 2- ball valve 2- ball valve 2- ball valve 3- gas filter 3- gas filter 3- gas filter 3- gas filter 4- inlet m...
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09.06.2017 rev. 08 59 maintenance weekly maintenance weekly maintenance is a routine cleaning and adjustment procedure which is performed to ensure smooth and continuous operation of the system. Burner components must be adjusted after each maintenance work in accordance with the instructions. Other...
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09.06.2017 rev. 08 60 seasonal maintenance comprehensive maintenance work when the burner is re-started after long periods of shut-down or interruptions. After completion of maintenance and adjustment processes, make sure to perform a combustion analysis. Ø check insulation resistance of electric mo...
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09.06.2017 rev. 08 61 troubleshooting problem cause explanation-suggestion burner cannot be commissioned light oil or gas is cut or does not come light oil or gas valve might be closed. Open the valve. Fuse failure check burner power supply. The fuse on the main panel or the fuse on the burner might...
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09.06.2017 rev. 08 62 periodical flue gas measurement report fuel consumption (kg/h) fuel consumption (m 3 /h) co (ppm) o 2 (%) co 2 (ppm) no x (ppm) yield (%) flue temp. (ºc) date signature.
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09.06.2017 rev. 08 63 after sales services dear customer, we believe that providing a good service is as important as providing a good product. Therefore, we continue offering wide range of comprehensive services to our conscious customers. Our contact details for your requests and complaints esente...
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09.06.2017 rev. 08 64 notes please record and forward your measurements and observations to us www.Ecostar.Com.Tr.