- DL manuals
- ECOSTAR
- Burner
- ECO 8 NG
- Installation, Operating And Maintenance Manual
ECOSTAR ECO 8 NG Installation, Operating And Maintenance Manual
Summary of ECO 8 NG
Page 1
Www.Ecostar.Com.Tr monoblock heavy oil burners installation, operating and maintenance manual modulating operation eco 8 ng eco 9 ng.
Page 2
13.06.2017 rev. 01 1 dear user, ecostar ec0 8 ng, eco 9 ng heavy oil burners are prepared and manufactured according to the latest technical developments and safety rules. It is easy to use for our customers. We recommend that you read this manual and safety warnings thoroughly before the use of the...
Page 3
13.06.2017 rev. 01 2 contents warnings ............................................................................................................................................... 3 warning symbols and descriptions .....................................................................................
Page 4
13.06.2017 rev. 01 3 warnings warning symbols and descriptions symbols symbol descriptions important information and useful hints. Warning of danger to life or property. Warning of electrical voltage. Product handling information. Electric motor direction of rotation carry in an upright position. Fr...
Page 5
13.06.2017 rev. 01 4 general safety rules • all personnel engaged in installation, disassembly, commissioning, operation, control, maintenance and repair should have received the necessary training and fully read and understood this manual. • no changes that might damage the safety of the burner uni...
Page 6
13.06.2017 rev. 01 5 the burner installation must be carried out in accordance with the instructions. Vibration can damage the burner and its components. Keep boiler doors closed while starting burner and during burner operation. Check combustion values to be correct by using flue gas analysis at th...
Page 7
13.06.2017 rev. 01 6 terms of warranty main and auxiliary equipment and all components used in ecostar heavy o ı l burners are guaranteed for 1 year by termo isi s İ st. A. Ş starting from the date of commissioning under the maintenance, adjustment, operating conditions and relevant mechanic, chemic...
Page 8
13.06.2017 rev. 01 7 burner’s general features ecostar heavy oil burners are designed to operate with oil at 2.5 – 20 cst (mm²/s) viscosity, at rated capacity and pressure ranges and -15% to +10% nominal voltage. Purpose of use and work limits of burners • this product works at any load value equiva...
Page 9
13.06.2017 rev. 01 8 temperature change of fuel used in ecostar heavy oil burners dependent on viscosity.
Page 10
13.06.2017 rev. 01 9 technical data capacity and technical chart new genaration modulating heavy-oil burners capacity table burner type capacity capacity heavy oil consumption fan motor power main supply min. Kcal/h max. Kcal/h min. Kw max. Kw min. Kg/h max. Kg/h kw vac eco 8 o(s) c 3 ng 722.400 5.1...
Page 11
13.06.2017 rev. 01 10 back pressure-capacity diagrams.
Page 12
13.06.2017 rev. 01 11 outer dimensions.
Page 13
13.06.2017 rev. 01 12 flame length and diameter.
Page 14
13.06.2017 rev. 01 13 installation burner installation picture fuel pumping station interconnection of pressure transmitters.
Page 15
13.06.2017 rev. 01 14 commissioning general controls electrical connection perform electrical connections according to the diagram provided with the burner. Follow general security rules during installation of electric wiring and making connections. Connect the earthing terminal in electric panel to...
Page 16
13.06.2017 rev. 01 15 combustion adjustment Ø photocell check the photocell weekly. Clean the dust or fume stains on the glass of photocell by a dry cloth. Fuel pumps mf type.
Page 17
13.06.2017 rev. 01 16 ta type 1. Suction 2. Nozzle outlet 3. Return 4. Manometer inlet 5. Vacuum or inlet manometer and internal return inlet 6. Pressure adjustment 7. Pre heater location.
Page 18
13.06.2017 rev. 01 17 Ø modulating heavy oil burner fuel circuit.
Page 19
13.06.2017 rev. 01 18 caution! Ø end of the line to the main tank must be open to the atmosphere and line pressure must be zero, otherwise no healthy modulating operation can be ensured since the pressure, which is to form in return, will also affect nozzle pressure. Fuel may drop from nozzle end du...
Page 20
13.06.2017 rev. 01 19 bt 300
Page 21
13.06.2017 rev. 01 20 operating control and displays 1 display 2 back key 3 cursor keys 4 enter key display: the display shows in pictograms: 1 - the menu structure 2 - operating status 3 - parameters 4 - error messages back key: jump to previous window. Cursor keys: you navigate in the menu using t...
Page 22
13.06.2017 rev. 01 21 menu functions the menu is divided intothree paths: info manual settings info select the info path for information about the following: • the burner • errors that have occurred • the software version • display of check sums • the serial number • actuating drive positions (curre...
Page 23
13.06.2017 rev. 01 22 bt300 connecting diagram x30 = user interface ui 300 x31 = lsb option x32 = continuous output 1, e.G. Air damper x33 = continuous output 2, e.G. Gas damper x34 = continuous output 3 (optional) (1) sic = safety interlock chain (2) 230v ac 47 - 63hz external fuse protection requi...
Page 24
13.06.2017 rev. 01 23 servomotor servomotors drive air dampers, gas butterfly valve and oil regulator. With the help of servomotors electronic air and fuel ratio control is carried out, controlled by burner control. Ø static electricity can damage servomotor. Ø do not open servomotor. Do not interfe...
Page 25
13.06.2017 rev. 01 24 function controls and adjustments the bt300 combines the benefits of an electronic fuel-air ratio control system with up to three motorised actuating devices and an optional modules like an analogue output for speed control of the combustion air fan with an electronic burner co...
Page 26
13.06.2017 rev. 01 25 Ø oil adjustment regulator 1- connecting rod 2- scale coupler 3- fuel connection points 4- adjustment fixing bolt 5- adjustment bolt 6- housing cover (screw hood) fuel regulator adjustment 1- remove the housing cover number 6 2- loosen the fixing bolt number 4 3- when you rotat...
Page 27
13.06.2017 rev. 01 26.
Page 28
13.06.2017 rev. 01 27 pilot ignition system pilot gas burner inlet pressure pmax= 200 mbar emission measurement in emission measurements, the following values are accepted as reference according to ts en 267 standard. Ø co Ø %3 ≤ o 2 ≤ %5 Ø no x Ø excess air ratio 1,2 ≤ λ ≤ 1,3 it is important for t...
Page 29
13.06.2017 rev. 01 28 heavy oil burner fuel ring line.
Page 30
13.06.2017 rev. 01 29 maintenance weekly maintenance weekly maintenance is a routine cleaning and adjustment procedure which is performed to ensure smooth and continuous operation of the system. Burner components must be adjusted after each maintenance work in accordance with the instructions. Other...
Page 31
13.06.2017 rev. 01 30 seasonal maintenance comprehensive maintenance work when the burner is re-started after long periods of shut-down or interruptions. After completion of maintenance and adjustment processes, make sure to perform a combustion analysis. Ø check insulation resistance of electric mo...
Page 32
13.06.2017 rev. 01 31 fault history reading fault situation from the control panel active fault situation is shown on display. Enter-button is lit. Fault history can be read from the control panel. See more precise fault codes in the brochure on burner control. Resetting fault example ● 01: fault co...
Page 33
13.06.2017 rev. 01 32 periodical flue gas measurement report fuel consumption (kg/h) co (ppm) o 2 (%) co 2 (ppm) no x (ppm) yield (%) flue temp. (ºc) date signature.
Page 34
13.06.2017 rev. 01 33 after sales services dear customer, we believe that providing a good service is as important as providing a good product. Therefore, we continue offering wide range of comprehensive services to our conscious customers. Our contact details for your requests and complaints esente...
Page 35
13.06.2017 rev. 01 34 notes please record and forward your measurements and observations to us www.Ecostar.Com.Tr.