Ecotec Access Operating Instructions Manual - Equipment.

Summary of Access

  • Page 1

    Operating instructions for ecotec access battery charger access ol 0714.Docx.

  • Page 2: Table Of Contents

    ` page 2 table of contents general safety .................................................................... 3 installation .......................................................................... 4 operation ............................................................................ 9 configur...

  • Page 3: General  Safety

    ` page 3 general safety the charger may only be used for the specified battery types . This battery charger is supplied with pre-set charging curves that are adapted for the battery types listed in figure 1. Always contact the battery manufacturer to verify that the charging curve is appropriate. Hy...

  • Page 4: Installation

    ` page 4 installation initial installation the ac input source to which the charger is to be connected must be capable of supplying the current specified on the charger nameplate. To properly determine the required ac input service conductor and branch circuit protection refer to all national and lo...

  • Page 5

    ` page 5 on units with model numbers access 8/xx and access 10/xx input connections are made to the fuse block and ground stud above the power entry knockouts. On units with model numbers access 16/xx and 20/xx input connections are made to the terminal block and ground stud above the power entry kn...

  • Page 6: Equipment.

    ` page 6 install the battery charger so that gasses from charging battery do not get sucked in by the battery charger fan. The battery charger must be mounted vertically suspended on a wall, post, struts or available shelf mount bracket. When mounted on a wall the charger should be placed vertically...

  • Page 7

    ` page 7 uni-strut can be used to mount several chargers side by side. Always be sure to allow 12” between chargers. Warning: to reduce the risk of an electric shock, keep the charger dry. Do not expose it to rain, condensation or standing water. Store in a clean and dry location..

  • Page 8: Fcc Id: B7Waccess

    ` page 8 please note that the product described in this manual contains a radio transmitter that complies with part 15 of the fcc rules and is licensed as listed below: fcc id: b7waccess canada ic: 10687a-access warning! Changes/modifications not approved by the responsible party could void the user...

  • Page 9: Operation

    ` page 9 operation charger control panel the charger control panel and display is used to configure the charger to match the battery type, ah size, voltage and application. Details regarding configuration of the charger can be found in the “programming” section of this manual. The charger can be set...

  • Page 10

    ` page 10 note: the green battery symbol might not show up immediately if a fully charged battery is connected. The delay time could be lengthy, depending on charger programming. Disconnecting a battery 1 stop the battery charging process by pressing the stop button on the charger control panel. 2 d...

  • Page 11

    ` page 11 configuration & programming the charger front panel can be used to program charger functions and charging parameters. The charger display and programming buttons are shown in fig. 1 below. Figure 1 the programming menus are selected and navigated using the “ok”, “esc” and arrow buttons. Th...

  • Page 12

    ` page 12 on the right will appear. Press ok again and the cursor will move over the left hand digit location. Press the up arrow until the number 2 is visible. Press the right arrow once and the cursor will be on the second digit. Press 4. Repeat for the third digit (5) and fourth (1) digit. Once l...

  • Page 13

    ` page 13 curve selects the charging curve (cfla-01, cimx-01, op25- 01, op30-01, op35-01, op40-01) see appendix a capacity battery capacity rating in ah cells number of battery cells cable ri cable drop compensation level base load level of minimum vehicle current draw in a system with the vehicle “...

  • Page 14

    ` page 14 extra charge the extra charge function can provide a “topping off” charge period to full charge the battery if there is a regularly scheduled weekly idle period of greater than 24 hours. Enabling this function and selecting the day of week and time of day that the “topping off” cycle will ...

  • Page 15

    ` page 15 the equalize function enables equalize charging based on two different criteria, cyclic weekday. Weekday equalizing will cause the charger to initiate a 3-hour equalize charge anytime when the battery is connected to the charger and the charge cycle has finished on the programmed weekday. ...

  • Page 16

    ` page 16 date and time parameters can be programmed in this screen using the arrow, ok and esc buttons. Formats include usa, iso/jis and euro. Display display contrast and backlight intensity can be adjusted from the display menu screen. Radio radio functions are programmed and displayed in this me...

  • Page 17

    ` page 17 network info displays network information start/leave network starts a new network or leaves current network. Can this function is not available in standard charger software. Calibration calibration of charger output voltage and current readings. To be adjusted by qualified service personn...

  • Page 18

    ` page 18 force start forces charger start, to be used by qualified service personnel only. Instant log instant view of logged data power group assign power group number and power levels.

  • Page 19

    ` page 19 maintenance &trouble shooting monthly preventive maintenance if charger is charging, end the charge cycle by pressing the stop button. Disconnect the battery from the charger. Remove ac power from the charger. Remove the front charger cover and lower charger i/o cover. Using compressed air...

  • Page 20

    ` page 20 check that all fans rotate freely. Trouble shooting trouble shooting may only be carried out by authorized service personnel. Check first 1 when experiencing battery charging problems always check that the battery is free from defects, in good condition and is the correct type, voltage and...

  • Page 21

    ` page 21 the battery is disconnected without the charger being turned off. Charging is temporarily reduced when: the battery charger internal temperature exceeds charger limits the battery charger is not in a near vertical position. Checking error messages when the battery charger’s built-in self-t...

  • Page 22: Ecotec Ltd.

    ` page 22 code alarm text description 20 high charger temp, derating output heat sink temperature is above high limit. Charger output is reduced to lower heatsink temperature. 21 high charger temp power unit shut off hardware temperature protection is active. For service assistance and parts orderin...

  • Page 23: Setting

    ` page 23 appendix a - charger curve setting the charger curve (or algorithm) can be set from the charging parameter menu of the first page of the service menu. There are 6 curve types available in this menu. Conventional flooded lead acid, cfla-01 – this curve is designed to recharge a 100% dischar...

  • Page 24

    ` page 24 opportunity 30a/100ah, op30-01 – this curve is designed to opportunity charge a battery in the vehicle during break, lunch and shift change periods for 2 shift applications where the level of discharge is typically at or below about 1.37 times the 80% rating of the battery (1.37 ebu) per d...

  • Page 25: Setup

    ` page 25 appendix b - best battery choice setup the best battery choice (bbc) feature allows the implementation of a “first-in-first-out” (fifo) battery system without the addition of any hardware or software. This allows chargers to be set up in groups by battery type so they can signal to the bat...

  • Page 26

    ` page 26 5 assign the same group id (0-255) to all chargers for each battery type. Each battery type must be assigned to a unique group. When the bbc functions are set, all chargers set to the same group, will communicate with each other and only the charger that has been fully charged the longest ...

  • Page 27: Existing Charger Network

    ` page 27 appendix c – joining charger to existing charger network if the charger is connected to a different network, first leave the existing network. Before programming disconnect the battery from the charger. 1 press ok 2 scroll to login and login in using password 2451 3 select service and pres...

  • Page 28

    ` page 28 5 scroll to backlight and press ok 6 using arrow keys set backlight to 60 and press ok 7 press esc 8 scroll to radio menu 9 scroll to join enable and press ok as quickly as possible go to the new charger and follow below. 1 if not still in radio menu, navigate menus as described above to g...

  • Page 29: Existing Charger Network

    ` page 29 appendix d – joining bmu to existing charger network these instructions assume that the bmu has been installed on the battery and is properly set. It also assumes that a network has been started and set up on the charger. 1 confirm that the charger has been set to bmu or dual “source”. Pre...

  • Page 30: Warranty

    ` page 30 warranty access charger for industrial applications in north america ecotec warrants each new ecotec charging system for industrial application and use to be free from defects in material and workmanship. This product warranty applies to the original purchaser of the equipment provided tha...

  • Page 31

    ` page 31 accessories such as bm u’s, temperature sensors and water level sensors, as applicable, are warranted for 1 year covering parts only. Filters, fuses, bulbs, power and communication cables and connectors and vehicle mounted attachments are not warranted unless found defective prior to first...

  • Page 32

    ` page 32.