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EMKO EAOM-210 FLJ User manual

Manual is about: AUTOMATIC TRANSFER & SWITCHING UNIT FOR DIESEL/GAS GENERATORS WITH J1939 FOR ECUs

Summary of EAOM-210 FLJ

  • Page 1

    Eaom-210 flj.Eng / ver 0.0 pages 1 / 132 eaom-210 flj automatic transfer & switching unit for diesel/gas generators with j1939 for ecus user manual emko elektronik a.S. Demirtas org. San. Bolg. Karanfil sk. No: 6 tr 16369 bursa / turkey.

  • Page 2

    Eaom-210 flj.Eng / ver 0.0 pages 2 / 132 section 1 introduction .............................................................................................. 4 section 2 installation ............................................................................................... 7 2.1 unit configura...

  • Page 3

    Eaom-210 flj.Eng / ver 0.0 pages 3 / 132 5.2 mode transition ....................................................................................................... 124 5.3 manual start ........................................................................................................... 124 5....

  • Page 4

    Eaom-210 flj.Eng / ver 0.0 pages 4 / 132 section 1 introduction the eaom-210 flj provides for automatic transfer of a load from mains to generator in the event of a mains failure. Intended for unattended operation, it is able to detect failure of any phase of the mains and to start and switch over t...

  • Page 5

    Eaom-210 flj.Eng / ver 0.0 pages 5 / 132 • generator active power p2 (kw) • generator active power p3 (kw) • generator total active power (kw) • generator reactive power q1 (kvar) • generator reactive power q2 (kvar) • generator reactive power q3 (kvar) • generator total reactive power (kvar) • gene...

  • Page 6

    Eaom-210 flj.Eng / ver 0.0 pages 6 / 132 • engine rpm • load amps (il1, il2, il3, it) • earth current (iea) • engine oil pressure • coolant temperature • fuel level • battery voltage • charge generator voltage • real time • engine run time • next maintenance hour • next maintenance month • number of...

  • Page 7

    Eaom-210 flj.Eng / ver 0.0 pages 7 / 132 section 2 installation before beginning installation of this product, please read the instruction manual and warnings below carefully. A visual inspection of this product for possible damage occurred during shipment is recommended before installation. It is y...

  • Page 8

    Eaom-210 flj.Eng / ver 0.0 pages 8 / 132 7 m m 1 9 m m 3 4 .5 m m 89.5mm 29mm 144mm c a n l c a n h figure 2.3 side view. 2.3 electrical connections 1 5 2 6 3 7 4 8 9 35 31 41 10 36 32 42 11 37 33 43 45 12 38 34 44 46 rs-232 13 39 40 14 23 15 24 16 25 17 26 18 27 19 28 20 29 30 21 22 c h a r g e g e...

  • Page 9

    Eaom-210 flj.Eng / ver 0.0 pages 9 / 132 only qualified personnel and technicians trained specially should work on this equipment. This equipment contains internal circuits with voltage dangerous to human life. There is severe danger for human life in the case of unauthorized intervention. Keep the ...

  • Page 10

    Eaom-210 flj.Eng / ver 0.0 pages 10 / 132 1 5 2 6 3 2 5 m a g n e ti c p ic k u p 2 9 7 4 2 6 1 4 1 3 3 0 8 l 1 g e n e r a t o r m a x im u m ~ 3 0 0 v m a x im u m ~ 3 0 0 v m a in s l 2 l 3 n 4 0 3 9 3 2 3 1 3 3 3 4 m m a in s c o n ta c to r c lo s e r e la y o u t. L o a d g g e n . C o n ta c ...

  • Page 11

    Eaom-210 flj.Eng / ver 0.0 pages 11 / 132 1- 2- connect the unit as shown in the appropriate diagram. Be sure to connect the battery supply the right way round and battery negative should be grounded. The connectors can be unplugged from the rear of the unit to facilitate connection. Screened cable ...

  • Page 12

    Eaom-210 flj.Eng / ver 0.0 pages 12 / 132 table 2.1 shows the connections and recommended cable sizes. Table 2.2 describes the functions of the connections. Table 2.1 unit wiring pin description cable size (mm²) notes 1 mains voltage input (l1) 2,5 2 mains voltage input (l2) 2,5 3 phase applications...

  • Page 13

    Eaom-210 flj.Eng / ver 0.0 pages 13 / 132 37 configurable relay output-3 2,5 5 a. Max. Dc supply from pin 35 38 configurable relay output-4 2,5 5 a. Max. Dc supply from pin 35 39 - battery supply to eaom-210 flj 2,5 supplies to unit 40 + battery supply to eaom-210 flj 2,5 supplies to unit 41 ct seco...

  • Page 14

    Eaom-210 flj.Eng / ver 0.0 pages 14 / 132 table 2.2 unit wiring description pin function 1 l1 2 l2 3 l3 mains voltage inputs. Used to detect failure for controlling automatic transfer of load to alternator. Pins 2 and 3 not used on single phase applications. 4 mains voltage neutral 5 l1 6 l2 7 l3 al...

  • Page 15

    Eaom-210 flj.Eng / ver 0.0 pages 15 / 132 29 gen. Contactor close relay output. See breakers page section for options available. Volts free contacts to 30. 30 gen. Contactor close relay output. See breakers page section for options available. Volts free contacts to 29. 31 output to fuel / stop relay...

  • Page 16

    Eaom-210 flj.Eng / ver 0.0 pages 16 / 132 electronic engines (ecus) and eaom-210flj unit volvo ems2: fitted to volvo penta engine types : tad734, tad940, tad941, tad1640, tad1641, tad1642 eaom-210flj terminal volvo ems2 connector terminal notes conf. Output-3 6 please select the relevant engine and ...

  • Page 17

    Eaom-210 flj.Eng / ver 0.0 pages 17 / 132 perkins: perkins engines fitted with the adem3 / adem4: 2306, 2506, 1106, 2806 eaom-210flj terminal perkins customer interface connector notes fuel output 1, 10, 15, 33, 34 powers up ecu and enables the injectors. Start (crank) output connects directly to en...

  • Page 18

    Eaom-210 flj.Eng / ver 0.0 pages 18 / 132 section 3 definition of front panel and programming 3.1 front panel description off test auto test manual reset prog start mains load stop n p 2 3 4 5 6 7 8 9 10 11 12 17 18 20 19 21 22 29 28 27 26 24 13 31 30 1 14 15 16 23 25 number comment: 1 the red led i...

  • Page 19

    Eaom-210 flj.Eng / ver 0.0 pages 19 / 132 number comment: 15 this button is used for showing previous working screen in normal operation. In programming mode, it operates as an page changing function or decrement function (decrease value). 16 this button is used for rotating between event log screen...

  • Page 20

    Eaom-210 flj.Eng / ver 0.0 pages 20 / 132 3.2 programming procedure many of the unit functions can be set by programming. Programming can be carried out only while the unit is in off mode. Press the off (26) button. If the engine is running, it will stop and the led (9) lights on. The parameters hav...

  • Page 21

    Eaom-210 flj.Eng / ver 0.0 pages 21 / 132 press prog button to exit from program mode and turn to operation screen. Operator and technician can access to this page operator or technician can access to the following page by pressing increment button continue to press increment and decrement buttons t...

  • Page 22

    Eaom-210 flj.Eng / ver 0.0 pages 22 / 132 3.3.1 changing and saving operator parameter values example-1 : to change mains under voltage parameter in ”mains levels page”, user must access to “mains levels page” page firstly. Operator section password 0 prog operation screen operator password when the...

  • Page 23

    Eaom-210 flj.Eng / ver 0.0 pages 23 / 132 operator section mains levels page mains under v.Ret. Vac 340 prog mains under voltage return parameter mains levels page when prog button is pressed, related page can be accessed. Operator section mains levels page prog if prog button is pressed again, oper...

  • Page 24

    Eaom-210 flj.Eng / ver 0.0 pages 24 / 132 3.4 accessing to the technician parameters technician section prog operation screen when the prog button is pressed, password is asked for accessing to parameters. Prog operator section prog technician password press the enter button to confirm password. If ...

  • Page 25

    Eaom-210 flj.Eng / ver 0.0 pages 25 / 132 technician section engine star.Opt page prog technician can access to the former page by pressing decrement button. Operator can not access to this page. Technician can access to the following page by pressing increment button. Engine starting options page e...

  • Page 26

    Eaom-210 flj.Eng / ver 0.0 pages 26 / 132 technician section canbus config. Page prog technician can access to the former page by pressing decrement button. Operator can not access to this page. Technician can access to the following page by pressing increment button. Technician section can error se...

  • Page 27

    Eaom-210 flj.Eng / ver 0.0 pages 27 / 132 technician section dig.Cnf.Input-5 page prog technician can access to the former page by pressing decrement button. Operator can not access to this page. Technician can access to the following page by pressing increment button. Technician section page dig.Cn...

  • Page 28

    Eaom-210 flj.Eng / ver 0.0 pages 28 / 132 technician section exp.Cnf.Input-5 page prog technician can access to the former page by pressing decrement button. Operator can not access to this page. Technician can access to the following page by pressing increment button. Technician section exp.Cnf.In ...

  • Page 29

    Eaom-210 flj.Eng / ver 0.0 pages 29 / 132 technician section config.Output-3 page prog technician can access to the former page by pressing decrement button. Operator can not access to this page. Technician can access to the following page by pressing increment button. Technician section page config...

  • Page 30

    Eaom-210 flj.Eng / ver 0.0 pages 30 / 132 technician section exp.Confg.Out-5 page prog technician can access to the former page by pressing decrement button. Operator can not access to this page. Technician can access to the following page by pressing increment button. Technician section exp.Confg.O...

  • Page 31

    Eaom-210 flj.Eng / ver 0.0 pages 31 / 132 technician section breakers page prog technician can access to the former page by pressing decrement button. Operator can not access to this page. Technician can access to the following page by pressing increment button. Breakers page engine main tenance ala...

  • Page 32

    Eaom-210 flj.Eng / ver 0.0 pages 32 / 132 date setup page password page technician section date setup page prog technician can access to the former page by pressing decrement button. Operator can not access to this page. Technician can access to the following page by pressing increment button. Techn...

  • Page 33

    Eaom-210 flj.Eng / ver 0.0 pages 33 / 132 3.4.1 changing and saving technician parameter values example-1 : to change ct primary parameter in ”generator current/power actions page”, user must access to “gen.Cur/pw.Act.Page” firstly. Technician section prog when the prog button is pressed, password i...

  • Page 34

    Eaom-210 flj.Eng / ver 0.0 pages 34 / 132 when prog button is pressed, related page can be accessed. If prog button is pressed again, operation screen is shown. Continue to press increment and decrement buttons to change the page. Operation screen ct primary (earth fault) parameter technician sectio...

  • Page 35

    Eaom-210 flj.Eng / ver 0.0 pages 35 / 132 3.5 programmable function definitions operator parameters (mains levels page) mains levels page mains under voltage mains under voltage vac 60 – 600 320 mains under v.Ret. Mains under voltage return vac 60 – 600 340 mains over voltage mains over voltage vac ...

  • Page 36

    Eaom-210 flj.Eng / ver 0.0 pages 36 / 132 technician parameters (gen.Cur/pow.Act.Page) generator current/power actions page ct primary ct primary a ac 0 – 9999 500 earth fault ct prim ct primary (earth fault) a ac 0 – 9999 500 over cur.Actions over current actions -disable -warning (alarm only, no s...

  • Page 37

    Eaom-210 flj.Eng / ver 0.0 pages 37 / 132 ac system 3 phase 4 wire or 1 phase 2 wire 0: ac system is 1 phase 2 wire. 1: ac system is 3 phase 4 wire. 2: ac system is 3 phase 4 wire series delta. 3: ac system is 1 phase 3 wire. Fast loading feature en/dis enable: the module will terminate the safety o...

  • Page 38

    Eaom-210 flj.Eng / ver 0.0 pages 38 / 132 example: start/stop diagram for diesel engine. The formula signs and indices mean: t pt preheating time [s] t ct engagement time [s] t rt interval between 2 start attempts [s] t dt engine delayed monitoring [s].

  • Page 39

    Eaom-210 flj.Eng / ver 0.0 pages 39 / 132 s ta rt r eq u es t p re -h ea t s ta rt er f u e l re la y e n g in e m o n it o ri n g o n r at ed s p e ed [r p m ] t[ s] s ta rt in g u n su cc e ss fu l s u c ce ss fu l s to p p in g t p t 2 s [1 /m in ] ;r p m t[ s] t[ s] t[ s] t[ s] t[ s] t r t t c t...

  • Page 40

    Eaom-210 flj.Eng / ver 0.0 pages 40 / 132 if gas engine selected: ignition delay with gas engines often a purging operation is desired before starting. With the engaging of the starter the ignition delay is started. If the ‘min ignition speed’ is reached after expiry of this time, the configurable r...

  • Page 41

    Eaom-210 flj.Eng / ver 0.0 pages 41 / 132 s ta rt r eq u e st ig n it io n s ta rt er ga s v al v e e n g in e m o n it o ri n g on m in im u m i g n it io n s p ee d r at ed s p ee d [r p m ] t[ s] t[ s] t[ s] s ta rt in g s to p p in g m in im u m i g n it io n s p e ed wi ll n o t b e re ac h ed ...

  • Page 42

    Eaom-210 flj.Eng / ver 0.0 pages 42 / 132 nominal frequency this parameter used for calculate the engine speed (rpm) from alternator frequency or calculate the alternator frequency from engine speed (rpm). Nominal speed this parameter used for calculate the engine speed (rpm) from alternator frequen...

  • Page 43

    Eaom-210 flj.Eng / ver 0.0 pages 43 / 132 engage attempt rest time (only available if using magnetic pickup and multiple engage attempts) this timer dictates the duration that the module will wait between attempts to engage the starter. Pickup sensor fail delay (only available if using magnetic pick...

  • Page 44

    Eaom-210 flj.Eng / ver 0.0 pages 44 / 132 (eng.Plant battr page) engine plant battery page bat.Under v.Warning battery undervolts warning vdc (dis)6.0 – 30.0 10.0 bat.Undr v.Warn.Ret battery undervolts warning return vdc 6.0 – 30.0 10.5 bat.Under vol.Delay batt undervolts volts delay sec 0 – 9.9 1.0...

  • Page 45

    Eaom-210 flj.Eng / ver 0.0 pages 45 / 132 (analg.Sendr lin.Page) analogue sender linearisations page oil press.Sender 0 oil pressure sender 0 r 0 -650 10 oil pressure 0 oil pressure 0 bar 0 – 99.9 0.0 oil press.Sender 1 oil pressure sender 1 r 0 -650 62 oil pressure 1 oil pressure 1 bar 0 –99.9 2.0 ...

  • Page 46

    Eaom-210 flj.Eng / ver 0.0 pages 46 / 132 (canbus config. Page) canbus configuration page expan. Module select expansion i/o module selection enab / dis dis baud rate baud rate: 0- 20 1- 50 2- 100 3- 125 4- 250 5- 500 6- 800 7- 1.000 kbaud 0 - 7 4 device type j1939 ecu type selection: 0- disable 1- ...

  • Page 47

    Eaom-210 flj.Eng / ver 0.0 pages 47 / 132 if this parameter is selected as “disable”, the ecu remote control via the j1939 protocol will be disabled. Reset previously active dtcs – dm3 if this parameter is selected as “yes”, a dm3 message "acknowledge passive faults" is sent. After this parameter is...

  • Page 48

    Eaom-210 flj.Eng / ver 0.0 pages 48 / 132 (dig.Cnf.Input-1 page) digital configurable input (1) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 polarity 0- normally open (close to activate) 1- normally close (open to activate) 0 - 1 0 indication if user config...

  • Page 49

    Eaom-210 flj.Eng / ver 0.0 pages 49 / 132 (dig.Cnf.Input-2 page) digital configurable input (2) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 polarity 0- normally open (close to activate) 1- normally close (open to activate) 0 - 1 0 indication if user config...

  • Page 50

    Eaom-210 flj.Eng / ver 0.0 pages 50 / 132 (dig.Cnf.Input-3 page) digital configurable input (3) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 polarity 0- normally open (close to activate) 1- normally close (open to activate) 0 - 1 0 indication if user config...

  • Page 51

    Eaom-210 flj.Eng / ver 0.0 pages 51 / 132 (dig.Cnf.Input-4 page) digital configurable input (4) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 2 polarity 0- normally open (close to activate) 1- normally close (open to activate) 0 - 1 0 indication if user config...

  • Page 52

    Eaom-210 flj.Eng / ver 0.0 pages 52 / 132 (dig.Cnf.Input-5 page) digital configurable input (5) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 2 polarity 0- normally open (close to activate) 1- normally close (open to activate) 0 - 1 0 indication if user config...

  • Page 53

    Eaom-210 flj.Eng / ver 0.0 pages 53 / 132 (dig.Cnf.Input-6 page) digital configurable input (6) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 polarity 0- normally open (close to activate) 1- normally close (open to activate) 0 - 1 0 indication if user config...

  • Page 54

    Eaom-210 flj.Eng / ver 0.0 pages 54 / 132 (exp.Cnf.Input-1 page) expansion configurable input (1) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 hardware type hardware type: (0 = -ve, 1 = +ve) 0 - 1 0 polarity 0- normally open (close to activate) 1- normally ...

  • Page 55

    Eaom-210 flj.Eng / ver 0.0 pages 55 / 132 (exp.Cnf.Input-2 page) expansion configurable input (2) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 hardware type hardware type: (0 = -ve, 1 = +ve) 0 - 1 0 polarity 0- normally open (close to activate) 1- normally ...

  • Page 56

    Eaom-210 flj.Eng / ver 0.0 pages 56 / 132 (exp.Cnf.Input-3 page) expansion configurable input (3) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 hardware type hardware type: (0 = -ve, 1 = +ve) 0 - 1 0 polarity 0- normally open (close to activate) 1- normally ...

  • Page 57

    Eaom-210 flj.Eng / ver 0.0 pages 57 / 132 (exp.Cnf.Input-4 page) expansion configurable input (4) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 hardware type hardware type: (0 = -ve, 1 = +ve) 0 - 1 0 polarity 0- normally open (close to activate) 1- normally ...

  • Page 58

    Eaom-210 flj.Eng / ver 0.0 pages 58 / 132 (exp.Cnf.Input-5 page) expansion configurable input (5) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 hardware type hardware type: (0 = -ve, 1 = +ve) 0 - 1 0 polarity 0- normally open (close to activate) 1- normally ...

  • Page 59

    Eaom-210 flj.Eng / ver 0.0 pages 59 / 132 (exp.Cnf.Input-6 page) expansion configurable input (6) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 hardware type hardware type: (0 = -ve, 1 = +ve) 0 - 1 0 polarity 0- normally open (close to activate) 1- normally ...

  • Page 60

    Eaom-210 flj.Eng / ver 0.0 pages 60 / 132 (exp.Cnf.Input-7 page) expansion configurable input (7) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 hardware type hardware type: (0 = -ve, 1 = +ve) 0 - 1 0 polarity 0- normally open (close to activate) 1- normally ...

  • Page 61

    Eaom-210 flj.Eng / ver 0.0 pages 61 / 132 (exp.Cnf.Input-8 page) expansion configurable input (8) page dis,usercnf.Or list 0- disable 1- user configured 2- select from list (dis)0 - 2 1 hardware type hardware type: (0 = -ve, 1 = +ve) 0 - 1 0 polarity 0- normally open (close to activate) 1- normally ...

  • Page 62

    Eaom-210 flj.Eng / ver 0.0 pages 62 / 132 2 simulate lamp test button this input mimic’s the operation of the ‘lamp test’ button and is used to provide a remotely located lamp test push button. 3 simulate horn reset button this input mimic’s the operation of the ‘horn reset’ button and is used to pr...

  • Page 63

    Eaom-210 flj.Eng / ver 0.0 pages 63 / 132 14 mains load inhibit this input is used to prevent the eaom-210 flj from loading the mains supply. If the manis supply is already on load, activating this input will cause the eaom-210 flj to unload the mains supply. Removing the input will allow the mains ...

  • Page 64

    Eaom-210 flj.Eng / ver 0.0 pages 64 / 132 22 remote inhibit in automatic mode, if any of the configurable inputs is congigured as ’16 auto start inhibit’ and this input is active, unit inhibits to work of the generator. In addition to this, if this input is active while the generator is working, uni...

  • Page 65

    Eaom-210 flj.Eng / ver 0.0 pages 65 / 132 (config.Output-1 page) configurable output (1) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low voltage 7 cal...

  • Page 66

    Eaom-210 flj.Eng / ver 0.0 pages 66 / 132 (config.Output-2 page) configurable output (2) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low voltage 7 cal...

  • Page 67

    Eaom-210 flj.Eng / ver 0.0 pages 67 / 132 (config.Output-3 page) configurable output (3) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low voltage 7 cal...

  • Page 68

    Eaom-210 flj.Eng / ver 0.0 pages 68 / 132 (config.Output-4 page) configurable output (4) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low voltage 7 cal...

  • Page 69

    Eaom-210 flj.Eng / ver 0.0 pages 69 / 132 (exp.Confg.Out-1 page) expansion configurable output (1) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low vol...

  • Page 70

    Eaom-210 flj.Eng / ver 0.0 pages 70 / 132 (exp.Confg.Out-2 page) expansion configurable output (2) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low vol...

  • Page 71

    Eaom-210 flj.Eng / ver 0.0 pages 71 / 132 (exp.Confg.Out-3 page) expansion configurable output (3) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low vol...

  • Page 72

    Eaom-210 flj.Eng / ver 0.0 pages 72 / 132 (exp.Confg.Out-4 page) expansion configurable output (4) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low vol...

  • Page 73

    Eaom-210 flj.Eng / ver 0.0 pages 73 / 132 (exp.Confg.Out-5 page) expansion configurable output (5) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low vol...

  • Page 74

    Eaom-210 flj.Eng / ver 0.0 pages 74 / 132 (exp.Confg.Out-6 page) expansion configurable output (6) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low vol...

  • Page 75

    Eaom-210 flj.Eng / ver 0.0 pages 75 / 132 (exp.Confg.Out-7 page) expansion configurable output (7) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low vol...

  • Page 76

    Eaom-210 flj.Eng / ver 0.0 pages 76 / 132 (exp.Confg.Out-8 page) expansion configurable output (8) page polarity polarity (normally open, normally closed) 0 - 1 0 function 0 not used 1 audible alarm 2 alarm reset 3 auto start inhibit 4 auxiliary mains failure 5 battery high voltage 6 battery low vol...

  • Page 77

    Eaom-210 flj.Eng / ver 0.0 pages 77 / 132 configurable outputs selections 0 not used output is not used 1 audible alarm the output indicates that the internal sounder is operating. It may be use for external sounder. 2 alarm reset the output indicates that an alarm reset being performed. Once the al...

  • Page 78

    Eaom-210 flj.Eng / ver 0.0 pages 78 / 132 13 coolant temperature high pre-alarm this output indicates that a high engine coolant temperature warning (pre-alarm) has occurred. 14 coolant temperature high shutdown this output indicates that a high engine coolant temperature shutdown has occurred. 15 c...

  • Page 79

    Eaom-210 flj.Eng / ver 0.0 pages 79 / 132 31 earth fault this output indicates that the module has detected that an earth fault exists on the generator output. 32 electric cooling fan after start this output should energise as soon as engine has started so the fan should be running when the engine i...

  • Page 80

    Eaom-210 flj.Eng / ver 0.0 pages 80 / 132 44 generator high frequency pre-alarm this output indicates that a generator high frequency warning (pre-alarm) has occurred. 45 generator high frequency shutdown this output indicates that a generator high frequency shutdown has occurred. 46 generator high ...

  • Page 81

    Eaom-210 flj.Eng / ver 0.0 pages 81 / 132 60 mains closed auxiliary this output indicates that a digital input that has been configured as ‘mains closed auxiliary’ is active. 61 mains failed to close this output source has intended to be used to indicate a failure of the mains contactor or breaker. ...

  • Page 82

    Eaom-210 flj.Eng / ver 0.0 pages 82 / 132 74 overspeed shutdown this output indicates that the over speed shutdown has occurred. 75 panel lock this output indicates that the module ‘panel lock’ is active. If the panel lock input is active, the modul will not respond to operation of the mode select o...

  • Page 83

    Eaom-210 flj.Eng / ver 0.0 pages 83 / 132 88 system in manual mode the output indicates that the module is in the manual mode. 89 system in off mode the output indicates that the module is in the stop mode. 90 system in test mode the output indicates that the module is in the test mode. 91 underspee...

  • Page 84

    Eaom-210 flj.Eng / ver 0.0 pages 84 / 132 remote stop delay this timer dictates how long the module will wait after it has received a remote stop signal before it will attempt to stop. This prevent un-necessary stopping on a fluctuating mains supply etc. Pre-heat this timer dictates the duration tha...

  • Page 85

    Eaom-210 flj.Eng / ver 0.0 pages 85 / 132 return delay this timer dictates how long the module will wait before it will un-load the generator (back to the mains supply if amf) and initialise it’s run-on and shutdown cycle. This is ensure that the mains supply has stabilised before transferring the l...

  • Page 86

    Eaom-210 flj.Eng / ver 0.0 pages 86 / 132 example: if hardware breaker selection parameter is selected as 0; for closing gen. Shalter gen. Closed out. (no) gen. Closed out. (nc) for opening gen. Shalter closed gen. Shalter opened t[s] t[s] 1- mains and gen schalters have only close drives, when want...

  • Page 87

    Eaom-210 flj.Eng / ver 0.0 pages 87 / 132 example-1: if hardware breaker selection parameter is selected as 2 (user configured), gen. Close breaker relay type parameter is selected as 0 (nor) and gen. Open breaker relay type parameter is selected as 0 (nor); for closing gen. Shalter gen. Closed out....

  • Page 88

    Eaom-210 flj.Eng / ver 0.0 pages 88 / 132 example-3: if hardware breaker selection parameter is selected as 2 (user configured), gen. Close breaker relay type parameter is selected as 0 (nor) and gen. Open breaker relay type parameter is selected as 1 (pulse); for closing gen. Shalter gen. Closed ou...

  • Page 89

    Eaom-210 flj.Eng / ver 0.0 pages 89 / 132 ‘gen open timer’ is initiated. Should the ‘generator closed auxiliary’ input become in-active the timer ‘gen open timer’ is cancelled. If the timer expires and the ‘generator closed auxiliary’ has not become in-active the module will issue a ‘generator faile...

  • Page 90

    Eaom-210 flj.Eng / ver 0.0 pages 90 / 132 (eng.Maint.Alarm page) engine maintenance alarm page runn.Hours interval running hours interval hour (dis)0 - 9999 5000 maint.Date interval maintenance date interval month (dis)0 - 12 6 eng.Stp.Wh.Mant.E/d force engine shutdown when maintenance is due en/dis...

  • Page 91

    Eaom-210 flj.Eng / ver 0.0 pages 91 / 132 (config. Led-123 page) led-1,2,3 configuration page led-1 function led-1 function can be configurable to simulate one of the conf. Inputs or error messages: 0- led not used 1- conf. Input-1 error or status active 2- conf. Input-2 error or status active 3- co...

  • Page 92

    Eaom-210 flj.Eng / ver 0.0 pages 92 / 132 (wr.Calendr&exer.Page) working calendar & exercise page work.Period on mon. Working calendar working time on monday min (dis)0 - 1440 1440 work.Start time mon working calendar work start time on monday hour-min 0.0 – 23.59 0.0 work.Period on tue. Working cal...

  • Page 93

    Eaom-210 flj.Eng / ver 0.0 pages 93 / 132 work.Start time thu 12.20 the working function is every thursday started at 12.20 o'clock (if it is enabled) work.Period on fri. (dis)0 the working function is fridays disabled. (1440) the working function is enabled whole day. (120) the working function is ...

  • Page 94

    Eaom-210 flj.Eng / ver 0.0 pages 94 / 132 3.6 pc interface the pc interface kit (pcik) comprises the following: 9 pin d connector/fcc68(4 pin) connection lead with 2 meters cable eaom-210 flj configuration software (cd) 3.6.1 technical specifications rs-232 serial communication with modbus ascii pro...

  • Page 95

    Eaom-210 flj.Eng / ver 0.0 pages 95 / 132 3.6.3.3 to run eaom-210 flj configuration software press the start icon then select programs eaom-210 flj pc sw(folder) eaom-210 flj v00.00 then click on eaom-210 flj configuration software. The below screen is shown. Click “connect” in comm. Settings menu. ...

  • Page 96

    Eaom-210 flj.Eng / ver 0.0 pages 96 / 132 now, you must to determine how the connection will be established: rs-232 communication port or ethernet module / dial-up or gsm modem. The rs-232 selection is made with the ‘connect from serial port’ check box. When the serial port selection is done, below ...

  • Page 97

    Eaom-210 flj.Eng / ver 0.0 pages 97 / 132 when the connection is established, main screen is shown; 3.6.4 description the eaom-210 flj unit communicates with pc by means of eaom-210 flj pcik. With eaom-210 flj configuration software, the eaom-210 flj unit’s parameters and status information can be r...

  • Page 98

    Eaom-210 flj.Eng / ver 0.0 pages 98 / 132 open :this menu allows the user to load the registered configuration files to pc. For example: click 'open' in file menu. Choose configuration file which includes operator or technician parameters on open dialog box. When user clicks 'open' button on open di...

  • Page 99

    Eaom-210 flj.Eng / ver 0.0 pages 99 / 132 observation menu there are four sub-menus in this menu: measurement values, power & energy, events and archive. Measurement values: in this window the values listed below can be observed: mains volts (l1-n, l2-n, l3-n) mains volts (l1-l2, l2-l3, l3-l1) mains...

  • Page 100

    Eaom-210 flj.Eng / ver 0.0 pages 100 / 132 engine speed (rpm) pressure temperature level load current (il1, il2, il3) in this window, you can also observe the output status, alarm status and change mode, start, stop, failure reset etc. For the monitoring the j1939 ecu messages, please click the “j19...

  • Page 101

    Eaom-210 flj.Eng / ver 0.0 pages 101 / 132 power & energy: in this window the values listed below can be observed: generator active power p1 (kw) generator active power p2 (kw) generator active power p3 (kw) generator total active power (kw) generator active energy (kwh) generator power factor pf1 g...

  • Page 102

    Eaom-210 flj.Eng / ver 0.0 pages 102 / 132 events: in this window the last 32 event logs can be observed:.

  • Page 103

    Eaom-210 flj.Eng / ver 0.0 pages 103 / 132 operator parameters menu operator can reach the parameters in this menu. Parameters are password protected. When the operator password is entered, it is compared with operator password that is registered on eaom-210 flj unit. Entering to operator parameters...

  • Page 104

    Eaom-210 flj.Eng / ver 0.0 pages 104 / 132 technician parameters menu all parameters can be viewed in this menu. Parameters are password protected. When the technician password is entered, it is compared with technician password that is registered on eaom-210 flj unit. Entering to technician paramet...

  • Page 105

    Eaom-210 flj.Eng / ver 0.0 pages 105 / 132 download :user can load the parameters that is stored on the unit to pc. For loading parameters from the unit to pc follow the steps below. Download this page from the controller: while the operator parameters window is showing, if user clicks “download thi...

  • Page 106

    Eaom-210 flj.Eng / ver 0.0 pages 106 / 132 adjustment page (calibration) menu there is one sub-menu in this menu: adjustment. Adjustment (calibration): click “adjustment” in adjustment page menu. Then technician password is monitored (if the technician password is zero, the password screen is ignore...

  • Page 107

    Eaom-210 flj.Eng / ver 0.0 pages 107 / 132 click “comport setting” in setting menu. Then comport settings window is monitored. And then change comport settings, slave id parameters and click ok button. Note: the value of above mentioned ‘port’ must be the same as the port no in the ethernet module o...

  • Page 108

    Eaom-210 flj.Eng / ver 0.0 pages 108 / 132 section 4 commissioning these commissioning checks may interfere with the power supply to the load. Therefore they should not be carried out with a mission-critical load connected to the system. 4.1 manual operation 1. Check that the unit is correctly wired...

  • Page 109

    Eaom-210 flj.Eng / ver 0.0 pages 109 / 132 4.2 auto operation 1. Check that the mains is connected to the unit and is present. 2. Check the mains voltage readings on the display. 3. At the eaom-210 flj, press the auto (27) button. The led (10) on the button should light. 4. Switch off the mains supp...

  • Page 110: Mains & Load

    Eaom-210 flj.Eng / ver 0.0 pages 110 / 132 section 5 operation 5.1 controls and indicators 5.1.1 lcd display description: mains & load page mains & load l12: 380vac i1: 126a fq:50.0hz auto l23: 380vac i2: 126a l31: 380vac i3: 126a it: 378a iea: 63a crankng attemp over speed prealarm! Prog engine sta...

  • Page 111

    Eaom-210 flj.Eng / ver 0.0 pages 111 / 132 • over speed prealarm - this message indicates that the over speed warning (pre-alarm) has occured. (error message). If more than one error condition is present, all of them is displayed sequencely in time defined by “scroll time for error messages” paramet...

  • Page 112

    Eaom-210 flj.Eng / ver 0.0 pages 112 / 132 2- generator & load page: generator & load l12: 380vac i1: 126a fq:50.0hz sp:2000rpm auto l23: 380vac i2: 126a l31: 380vac i3: 126a it: 378a iea: 63a crankng attemp prealarm! Over speed • l12 - generator voltage l1-l2 • l23 - generator voltage l2-l3 • l31 -...

  • Page 113

    Eaom-210 flj.Eng / ver 0.0 pages 113 / 132 4- generator page: generator l1: 220 l12: 380vac l-l average: 380vac l2: 220 l23: 380vac l3: 220 l31: 380vac auto crankng attemp prealarm! Over speed l-n average: 220vac • l1 - generator voltage l1-n • l2 - generator voltage l2-n • l3 - generator voltage l3...

  • Page 114

    Eaom-210 flj.Eng / ver 0.0 pages 114 / 132 7- reactive power&energy page: reactive power&energy q1 total enrgy : 40kvar auto crankng attemp over speed prealarm! Q2: 40kvar q3: 40kvar : 120kvar : 7200kvarh • q1 - generator reactive power l1 • q2 - generator reactive power l2 • q3 - generator reactive...

  • Page 115

    Eaom-210 flj.Eng / ver 0.0 pages 115 / 132 10- miscellaneous page: date: 30 02 2009 time: 14 working hour : 1 next maint.Hour / / :20:58 :5000 next maint.Mont: 6 run: 7 start: 11 auto crankng attemp over speed prealarm! • date - real date: day, month, year. • time - real time: hour, minute, second. ...

  • Page 116

    Eaom-210 flj.Eng / ver 0.0 pages 116 / 132 • fmi1 – failure mode identifier-1 (active faults dm1 with the multipacket transport via j1939) • oc1 – occurrence count-1 (active faults dm1 with the multipacket transport via j1939) • spn2 – suspect parameter number-2 (active faults dm1 with the multipack...

  • Page 117

    Eaom-210 flj.Eng / ver 0.0 pages 117 / 132 fail to start alarm: generator fail to start gen br.Not clos.Alrm: gen breaker close error gen br.Not open.Alrm: gen breaker open error gen under frq.Prealr: generator low frequency pre-alarm gen under frq.Shtdwn: generator low frequency shutdown gen under ...

  • Page 118

    Eaom-210 flj.Eng / ver 0.0 pages 118 / 132 example-1: changing page with next and previous buttons. Mains & load page prog generator & load page prog event log page prog press the next button to view the next page. Press the previous button to view the previous page. Mains page prog mains & load pag...

  • Page 119

    Eaom-210 flj.Eng / ver 0.0 pages 119 / 132 generator page prog generator & load page prog press the next button to view the next page. Press the previous button to view the previous page. Active power&energy page prog mains page prog press the next button to view the next page. Press the previous bu...

  • Page 120

    Eaom-210 flj.Eng / ver 0.0 pages 120 / 132 reactive power&energy page prog apparent power page prog press the next button to view the next page. Press the previous button to view the previous page. Power factor page prog active power&energy page prog press the next button to view the next page. Pres...

  • Page 121

    Eaom-210 flj.Eng / ver 0.0 pages 121 / 132 miscellaneous page prog power factor page prog press the next button to view the next page. Press the previous button to view the previous page. J1939 values page prog analogue page prog press the next button to view the next page. Press the previous button...

  • Page 122

    Eaom-210 flj.Eng / ver 0.0 pages 122 / 132 event log 1 page prog j1939 values page prog press the page button to view the following event log page. Event log 2 page prog press the page button to view the following event log page. Press the next button to view the mains & load page. Press the previou...

  • Page 123

    Eaom-210 flj.Eng / ver 0.0 pages 123 / 132 5.1.2 failure indicators description: v high temperature failed to start low oil pressure speed failure voltage failure charging fail rpm spare-1 spare-2 spare-3 explanations: 1- failed to start led : this led flashes if the engine has not started after th...

  • Page 124

    Eaom-210 flj.Eng / ver 0.0 pages 124 / 132 8- configurable led-2 (spare 2): the led-2 can be configurable to simulate one of the conf. Inputs or error messages. 9- configurable led-3 (spare 3): the led-3 can be configurable to simulate one of the conf. Inputs or error messages. 5.2 mode transition t...

  • Page 125

    Eaom-210 flj.Eng / ver 0.0 pages 125 / 132 5.6 test operation press the test (28) button to select test mode the led (11) will light on. This mode allows for testing of the generator off load. All alarm circuits will operate so that any faults will be reported. If a mains failure occurs while the un...

  • Page 126

    Eaom-210 flj.Eng / ver 0.0 pages 126 / 132 section 6 fault finding 6.1 general indicators on the central section of the panel will flash if a fault is detected. For details see section 5.1.2 failure indicators description. Fault conditions latch so that further operation is prevented. If a failure i...

  • Page 127

    Eaom-210 flj.Eng / ver 0.0 pages 127 / 132 expan. Spare-4 error! : this message indicates that an expansion spare 4 alarm has occured. Expan. Spare-5 error! : this message indicates that an expansion spare 5 alarm has occured. Expan. Spare-6 error! : this message indicates that an expansion spare 6 ...

  • Page 128

    Eaom-210 flj.Eng / ver 0.0 pages 128 / 132 spare-1 error! : this message indicates that a spare 1 alarm has occured. Spare-2 error! : this message indicates that a spare 2 alarm has occured. Spare-3 error! : this message indicates that a spare 3 alarm has occured. Spare-4 error! : this message indic...

  • Page 129

    Eaom-210 flj.Eng / ver 0.0 pages 129 / 132 section 7 block diagram power supply relay outputs battery voltage sensing microcontroller analog to digital convertor counter & timer mains & generator voltage sensing & conditioning frequency sensing from generator voltage lcd display & indicators +batter...

  • Page 130

    Eaom-210 flj.Eng / ver 0.0 pages 130 / 132 section 8 specifications & ratings specification: description: equipment use electrical control equipment for generating sets housing & mounting 144 mm x 204 mm x 37 mm. (including connectors) plastic housing for panel mounting. Panel cut-out 138 mm x 186 m...

  • Page 131

    Eaom-210 flj.Eng / ver 0.0 pages 131 / 132 specification: description: lcd display 128x64 dot-matrix lcd display showin: mains volts (l1-n, l2-n, l3-n) mains volts (l1-l2, l2-l3, l3-l1) mains phase-phase average volt mains phase-neutral average volt mains hz generator volts (l1-n, l2-n, l3-n) genera...

  • Page 132

    Eaom-210 flj.Eng / ver 0.0 pages 132 / 132 specification: description: off mode led test mode led automatic mode led manual mode led engine start led engine stop led engine running main voltage available led generator ready led mains contactor led status indicators generator contactor led communicat...