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Empire Comfort Systems BroilMaster P3PK7N-2 Instruction Manual

Manual is about: P3X GRILL WITH STAINLESS STEEL PATIO POST AND ONE BLACK SHELF

Summary of BroilMaster P3PK7N-2

  • Page 1

    Page 1 gas-fired p3pk7n-2 p3x grill with stainless steel patio post and one black shelf pr em iu m gr ill s.

  • Page 2: Important

    B102271-1-0615 page 2 important t his manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the ...

  • Page 3: Thank You!

    B102271-1-0615 page 3 thank you for purchasing a premium gas grill. Broilmaster takes pride in its reputation as the the most durable grill known to man. From its thick aluminum casting to its massive cooking grids, your broilmaster is built to last. In fact we still make replacement parts for broil...

  • Page 4: Table Of Contents

    B102271-1-0615 page 4 assembly instructions ........................................................................................................5 p3pk7 parts diagram .............................................................................................................6 post hardware pack ...

  • Page 5: Tools

    B102271-1-0615 page 5 before you begin all broilmaster grills require some assembly. For the best results, follow the step-by-step instructions. For natural gas grills and for permanently mounted lp grills, have your gas supplier run service to the desired location first. If you purchased an accesso...

  • Page 6: P3Pk7 Series Parts Diagram

    B102271-1-0615 page 6 p3pk7 series parts diagram.

  • Page 7

    B102271-1-0615 page 7 hex head bolt, ss,1/4-20 x 3/4 b063096 (4) flat washer, ss,1/4 id x 5/8 od b076332 (4) self-drilling hex head screw, ss,10-24 x 1/2 b101569 (13) lock washer, 1/4 id x 1/2 od b100139 (4) hex head bolt, ss,1/4-20 x 1-1/2 b100112 (4) post hardware pack - b102001.

  • Page 8

    B102271-1-0615 page 8 cotter pin b057805 (1) foam grip b073097 (1) knob b070084 (2) knob,tapered b100098 (1) hex nut, ss,1/4-20 b076331 (1) hex locknut, ss,10-24 r4021 (1) lid, stop b076521 (1) ground wire b072684 (1) keps nut, ss,10-24 b073967 (3) battery, aa b076529 (1) phillips truss head screw, ...

  • Page 9

    B102271-1-0615 page 9 self-drilling phillips pan head screw, ss,10-16 x 1/2 r4059 (2) lock washer, 1/4 id x 1/2 od b076333 (2) phillips truss head screw, ss,1/4-3/4 b072217 (2) hex nut, ss,1/4-20 b076331 (2) flat washer, 1/4 id x 5/8 od b076332 (2) flat washer, ss,1/4 id x 1 od b101640 (2) phillips ...

  • Page 10: Unpack And Remove Lid

    B102271-1-0615 page 10 broilmaster premium grills removing lid to ease assembly, remove grill lid and warming rack. Remove warming rack and set aside. Remove the two pins and clips at the rear of the grill lid and set aside. After pins, lid and warming rack have been removed, remove the contents fro...

  • Page 11: 5/16”

    B102271-1-0615 page 11 the large rectangular cut out is located at the front of post near the top. 5/16” attach lower bracket self-drilling hex head screw, ss,10-24 x 1/2 b101569 (8).

  • Page 12: 7/16”

    B102271-1-0615 page 12 cast base make sure that the large upper rectangular cut out is facing in the direction that you want your grill to face. 7/16” attach base to post hex head screw, ss,1/4-20 x 1 1/2 b100112 (4) lock washer, 1/4 id x 1/2 od b100139 (4) . ..

  • Page 13: 7/16”

    B102271-1-0615 page 13 cast base make sure that the large upper rectangular cut out is facing in the direction that you want your grill to face. 7/16” do not attempt to cut or alter the flex tube in any way. Insert the stainless steel flex tube assembly into the post. The inlet side of the gas tubin...

  • Page 14: 5/16”

    B102271-1-0615 page 14 slide the upper bracket into the post and secure with four self drill screws. 5/16” attach upper bracket self-drilling hex head screw, ss,10-24 x 1/2 b101569 (4).

  • Page 15: Grease Cup Holder Placement

    B102271-1-0615 page 15 remove protective film applied to grease cup holder prior to install. Snap grease cup holder to top of post. Use only the supplied grease cup or noncombustible containers for the grease cup (aluminum or tin cans). Grease cup holder placement.

  • Page 16: 7/16”

    B102271-1-0615 page 16 7/16” insert burner hold-down bolt phillips pan head screw ss, 1/4-20 x 1-1/2 b101649 (1) hex nut, ss, 1/4-20 b076331(1) ..

  • Page 17: 7/16”

    B102271-1-0615 page 17 7/16” attach bottom casting to post hex head bolt ss, 1/4-20 x 3/4 b063096 (4) flat washer, ss, 1/4 id x 5/8 od b076332 (4) ..

  • Page 18: 7/16”

    B102271-1-0615 page 18 correct incorrect ensure that the side shelf bracket assembly is installed so that the match light access hole is on the bottom. 7/16” attach side shelf phillips truss head screw, ss, 1/4-20 x 3/4 b072217 (2) flat washer, 1/4 id x 5/8 od b076332 (2) . . Flat washer, ss, 1/4 id...

  • Page 19: Attach Side Shelf

    B102271-1-0615 page 19 attach side shelf phillips pan head screw, 10-16 x 3/4 b100563 (4).

  • Page 20: Attach Side Shelf

    B102271-1-0615 page 20 leave screws loose until next step. Attach side shelf self-drilling phillips pan head screw, ss, 10-16 x 1/2 r4059 (2).

  • Page 21: Attach Side Shelf

    B102271-1-0615 page 21 leave screws loose until next step. Hang the side brackets on the lower pins of the bracket attach assembly. Tighten the two 10-16 x 1/2 phillips screws from previous step. Attach side shelf.

  • Page 22: Wind Deflector Placement

    B102271-1-0615 page 22 place the wind deflector in the bottom casting. The wind deflector cannot be installed until after the bottom casting is installed on the post. Wind deflector placement.

  • Page 23: 3/8”

    B102271-1-0615 page 23 control panel control panel shield 3/8” ease the control shield over the studs on the control panel. Then insert the two studs through the holes on the front of the grill. Remove plastic cover on label. Insert control panel keps nut, ss, 10-24 b073967(2).

  • Page 24: Attach Igniter Wire

    B102271-1-0615 page 24 collector box connect the ground wire to the ground lug on the collector box before installing the burner into the casting. Attach igniter wire.

  • Page 25: Install Burner Assembly

    B102271-1-0615 page 25 slide the venturi on to the valve assembly to the left as shown. Raise the unsecured end of the burner bracket and slip it over the phillips truss head screw. The screw will fit into the hole on the burner bracket. Insert cotter pin. Note: ignitor wires run through center hole...

  • Page 26: Connect Igniter Leads

    B102271-1-0615 page 26 route leads from burner through rectangle cutout and secure to ignitor terminals (polarity is not important). Igniter connect igniter leads.

  • Page 27

    B102271-1-0615 page 27 unscrew the ignitor knob from the control panel, and insert aa battery, positive side up, and replace ignitor button. After knob and battery placement.

  • Page 28: 3/8”

    B102271-1-0615 page 28 lid stop rod knob screw the black knob onto the lid stop. Do not overtighten. 3/8” install lid stop phillips truss head screw, ss,10-24 x 3/4 b100128 (1) hex lock nut, ss, 10-24 r4021 (1) flat washer 1/4 x 5/8 od b076332 (2) spacer, b662325 (1).

  • Page 29: Install Handle

    B102271-1-0615 page 29 tip: for ease of installation, lightly lubricate the inside of the foam grip with liquid soap before twisting it on to handle. Install handle phillips pan head screw, ss,10-24 x 1 b073978 (2).

  • Page 30: Reinstall Lid

    B102271-1-0615 page 30 reinstall lid hinge pin, (from previous steps) b057804 (1) cotter pin, (from previous steps) b057805 (1).

  • Page 31: Install Racks

    B102271-1-0615 page 31 there may be some briquets left over. Save them for future use. Before cooking, always preheat the grill as directed by the grill's operating instructions. Hot briquets give better flavor and allow quicker cooking. Place the 'char-master' briquets in a single layer evenly on y...

  • Page 32: Install Racks

    B102271-1-0615 page 32 b d a c a c d b install racks.

  • Page 33: 3/4”

    B102271-1-0615 page 33 attach the flexible stainless steel gas line (provided with the broilmaster post) to the fitting on the burner control valve mounted on the control panel. Tighten this connection with a wrench. 3/4” natural gas grills.

  • Page 34: Natural Gas Grills

    B102271-1-0615 page 34 connection requirements broilmaster natural gas grills are not equipped with pressure regulators. Your gas grill operates at a manifold pressure of seven inches water column. (your natural gas technician will understand what this means.) arrange with your local gas company or ...

  • Page 35: 5/16”

    B102271-1-0615 page 35 2 1 3 4 secure access door. Install grease cup by sliding it in the cutout provided in the grease cup holder. 5/16” grease cup and access door placement self-drilling hex head screw, ss,10-24 x 1/2 b101569 (1).

  • Page 36: Completed Assembly

    B102271-1-0615 page 36 arrange with your local gas company or licensed contractor to have a gas supply line connected to the inlet of the stainless steel flex tube assembly. The gas supply must have a shutoff valve that is close to the post in case of emergency and must be shutoff when the grill is ...

  • Page 37: Check For Gas Leaks

    B102271-1-0615 page 37 check for gas leaks check for gas leaks every time your broilmaster gas grill has not been used recently, or when using a natural gas grill for the first time. Caution d o not use an open flame when checking for leaks. Checking for leaks with an open flame may lead to a fire o...

  • Page 38: Before Cooking

    B102271-1-0615 page 38 before cooking before cooking on a grill for the first time, it should be broken in to burn off any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burner. 3. Burn on hi for ten minutes. 4. Close the lid and burn on hi for an additional ten m...

  • Page 39: Maintenance

    B102271-1-0615 page 39 maintenance cleaning the grill caution t o prevent injury, use care when cleaning a hot grill. Buy a good grill brush. Inexpensive grill brushes tend to lose their metal bristles, which can stick to your cooking grids and become embedded in foods. A grill builds up a patina of...

  • Page 40: Troubleshooting

    B102271-1-0615 page 40 although we have attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Do not repair or replace any part of the grill...

  • Page 41

    B102271-1-0615 page 41 warning s piders and insects can nest in gas grill burners causing the gas to flow from the front of the burner and ignite under the control panel. This is very dangerous and can damage the grill, making it unsafe to operate. Inspect the grill at least twice per year and more ...

  • Page 42

    B102271-1-0615 page 42 practice safe grilling do not wear loose fitting clothing or readily flammable clothing (such as synthetics) around the grill. Never let clothing, pot holders, or other flammable materials come in contact with or too close to any grate, burner or hot surface. Fabric may ignite...

  • Page 43: Cooking Tips

    B102271-1-0615 page 43 cooking tips cook food to proper temperatures cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food i...

  • Page 44: Warranty Terms

    B102271-1-0615 page 44 warranty terms empire comfort systems inc. Warranties this broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster premium gas grills must be installed by a qualified technician and must be main- tained and...

  • Page 45: Grill Maintenance History

    B102271-1-0615 page 45 grill maintenance history date maintenance performed.

  • Page 46: Grill Maintenance History

    B102271-1-0615 page 46 grill maintenance history date maintenance performed.

  • Page 47: How to Order Repair Parts

    B102271-1-0615 page 47 to order parts under warranty, please contact your local broilmaster dealer. See the dealer locator at www.Broilmaster.Com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem. Please keep you...

  • Page 48

    B102271-1-0615 page 48 pr em iu m gr ill s broilmaster a division of empire comfort systems, inc. 918 freeburg ave. Belleville, illinois 62220 v isit our web site at www .Broilmaster.Com if you have a general question about our products, please e-mail us at info@empirecomfort.Com. If you have a serv...