Empire DVP20CC Installation Instructions And Owner's Manual

Manual is about: CAST IRON DIRECT VENT STOVE

Summary of DVP20CC

  • Page 1

    The empire cast iron stoves installation instructions and owner's manual this appliance may be installed in an aftermarket permanently located, manufactured home (usa only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the ratin...

  • Page 2: Table of Contents

    30794-5-0314 page 2 table of contents important safety information ......................................................................................... 3 safety information for users of lp-gas ..................................................................... 4 requirements for massachusetts...

  • Page 3

    30794-5-0314 page 3 important safety information before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. Do not operate this appliance without glass front panel installed • due to high temperatures the appliance should be located out of traffic and away from ...

  • Page 4

    30794-5-0314 page 4 safety information for users of lp-gas propane (lp-gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and col- orless. You may not know all the following safety precautions which can protect both you and your family from an acc...

  • Page 5

    30794-5-0314 page 5 requirements for massachusetts for all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the commonwealth and where the side wall exhaust ve...

  • Page 6: Introduction

    30794-5-0314 page 6 instructions to installer 1. Installer must leave instruction manual with owner after installation. 2. Installer must have owner fill out and mail warranty card supplied with the stove. 3. Installer should show owner how to start and operate the stove. This direct vent gas stove ...

  • Page 7: Specifications

    30794-5-0314 page 7 specifications model dvp20cc dvp30cc gas type natural gas lp natural gas lp input btu/hr (kw/h) max 19,500 26,500 input btu/hr (kw/h) min 13,500 18,000 21,000 gas inlet (pipe) 3/8" 3/8" orifice 2.15mm 55 39 1.55mm air shutter setting 1/8" full open 3/16" full open gas supply pres...

  • Page 8: Gas Supply

    30794-5-0314 page 8 consult the current national fuel gas code, ansi z223.1 can/ cga-b149 (.1 or .2) installation code. Note: never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized. Note: since some municipalities have additional local codes, it is always...

  • Page 9: Clearances

    30794-5-0314 page 9 in selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper opera- tion. Locating and venting the direct vent stove clearances: when facing the front of the direct vent stove the minimum clearances to combustible...

  • Page 10: Clearances (Cont.)

    30794-5-0314 page 10 special vent systems the following vent systems are acceptable for use with the dvp(20,30)cc stoves: simpson duravent® gs 4" - 6 5/8" american metal® 4" - 6 5/8" selkirk direct-temp® 4" - 6 5/8" security secure vent® 4" - 6 5/8" icc inc. Excel 4" - 6 5/8" american metal®, selkir...

  • Page 11: Venting Stove

    30794-5-0314 page 11 venting stove figure 6 special venting notes: dvp20cc nat -can be vented horizontally with kit dvk45nat maximum 18". Dvp20cc lp - can be vented horizontally with kit dvk45lp maximum 18". Dvp20cc (lp,nat) - can use a 14" short snorkel or 36" tall snorkel. Dvp30cc nat - can not be...

  • Page 12: Venting Stove (Cont.)

    30794-5-0314 page 12 venting graph (dimensions in feet) 1. Determine the height of the center of the termination. Using this dimension on the venting graph, locate the point it intersects with the slanted graph line, or the right edge of the graph. 2. From the point of this intersection, draw a vert...

  • Page 13: Venting Stove (Cont.)

    30794-5-0314 page 13 figure 9a - dvp20cc figure 9b - dvp30cc to use the vent graph example a: if the vertical rise from the appliance outlet is 21 feet, the horizontal run to the outer wall flange of the vent termination must not exceed 4 feet with one 90° elbow. Example b: if the vertical rise from...

  • Page 14: Termination Clearances

    30794-5-0314 page 14 termination clearance for buildings with combustible and noncombustible exteriors. Vertical sidewall installations important! Minimum clearance between vent pipes and combustible materials is one inch (25 mm) on, bottom and sides and three inches (51 mm) on top. Important! When ...

  • Page 15: Vent Clearances

    30794-5-0314 page 15 figure 11 a = *clearance above grade, veranda, porch, deck or balcony [*12 inches (304.8 mm) minimum] b = clearance to window or door that may be opened [*9 inches (228.6 mm) minimum for appliances (14.6 kw) c = clearance to permanently closed window [minimum 12 inches (304.8 mm...

  • Page 16: Vent System Identification

    30794-5-0314 page 16 installing vent components begin the vent system installation by installing the first simpson duravent component on the top of the appliance with a 45° elbow and rotate the vent elbow to the desired position then add horizontal and vertical pipe lengths and then a horizontal or ...

  • Page 17: Framing And Finishing

    30794-5-0314 page 17 installing support brackets a horizontal pipe support must be used for each 3 feet of horizontal run. The pipe supports should be placed around 6 5/8 inch diameter pipe and nailed in place to framing members. There must be a 2 inch clearance to combustibles above 6-5/8 inch diam...

  • Page 18: Horizontal Termination

    30794-5-0314 page 18 figure 17 figure 18 attach and secure the termination to the last section of horizontal venting by sliding cap over the last section of horizontal venting to ensure proper location. Note: termination cap should pass through the wall firestop from the exterior of the building. Ad...

  • Page 19: Vertical Termination

    30794-5-0314 page 19 vertical terminations locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point. Note: size of the roof hole dimensions depend on the p...

  • Page 20

    30794-5-0314 page 20 installing support brackets a horizontal pipe support must be used for each 3 feet of horizontal run. The pipe supports should be placed around 6 5/8 inch diameter pipe and nailed in place to framing members. There must be a 2 inch clearance to combustibles above 6 5/8 inch diam...

  • Page 21: Log Identification

    30794-5-0314 page 21 log identification log photo (front views) description part number dvp20cc dvp30cc rear log 29790 29795 right log 29792 29797 left log (dvp20cc shown) 29791 29796 top branch 29793 n/a top branch n/a 29798.

  • Page 22: Log & Ember Placement

    30794-5-0314 page 22 log & ember placement figure 24 figure 25 - log placement - top view (dvp20cc shown) figure 26 - log placement - front view (dvp20cc shown) 1. Place the rear log onto the pins on the log support shelf. 2. Place the right log onto the two right pins on the burner. 3. Place the le...

  • Page 23: Operating Instructions

    30794-5-0314 page 23 operating instructions the owner should carefully read and follow these operating instructions at all times. Lower the door assembly to view the gas controls for the stove. Initial lighting upon completing the gas line or turning the gas valve on after it has been in the “off” p...

  • Page 24

    30794-5-0314 page 24 figure 29 shows a correct main burner flame pattern. Figure 30 shows an incorrect main burner flame pattern. If main burner flame pattern is incorrect, as shown in figure 28: • see troubleshooting, page 28 for millivolt models and pages 32-34 for ip models. Cleaning and maintena...

  • Page 25: Wiring

    30794-5-0314 page 25 1. Connect one wire from the 750 millivolt wall thermostat and one wire from appropriate accessory to the green, stripped and bare wire from the on/off/remote wire harness. 2. Connect one wire from the 750 millivolt wall thermostat and one wire from appropriate accessory to the ...

  • Page 26

    30794-5-0314 page 26 1. Stop! Read the safety information on this page. 2. Set the thermostat to lowest setting 3. Turn off all electric power to the appliance (if applicable). 4. Lower valve cover. 5. Push in gas control knob slightly and turn clockwise to "off" position. Note: knob cannot be turne...

  • Page 27: Millivolt Wiring

    30794-5-0314 page 27 optional wall switch position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8m) or less length of 18 a.W.G. Minimum wire and connect it to the stove valve pigtails. Warning do not connect the 110-120 vac to the wall switch or the control valve wi...

  • Page 28: Millivolt Troubleshooting

    30794-5-0314 page 28 1. Spark ignitor will not light pilot after repeated depressing of piezo ignitor button. A. Defective ignitor (no spark at electrode) - check for spark at electrode and pilot; if no spark and electrode wire is properly connected, replace ignitor. B. No gas or low gas pressure. -...

  • Page 29: Ip Operating Instructions

    30794-5-0314 page 29 ip operating instructions attention: for shipping purposes, the electronic control module and receiver plate assembly is loosely packaged near the left side of the appliance. It is necessary that the re- ceiver plate assembly be secured to the left front flange of the appliance ...

  • Page 30

    30794-5-0314 page 30 ip electronic system wiring diagram if any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This appliance is only for use with the type of gas indicated on the rating plate and may be install...

  • Page 31

    30794-5-0314 page 31 to turn off gas to fireplace 1. Stop! Read the safety information above. 2. Turn off electric power to the appliance. 3. Remove front surround panel assembly or bottom louver if included. 4. Turn gas cock counterclockwise to “on” position. 5. Wait ten minutes to clear out any ga...

  • Page 32

    30794-5-0314 page 32 intermittent control system troubleshooting brief description of the components the gas valve is fitted with a manual hi/lo knob to allow for man- ual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either lpg or natural g...

  • Page 33

    30794-5-0314 page 33 intermittent control system troubleshooting 1 if the dfc giving signal lock out: the board should be unlocked to reinitiate a pilot flame ignition (for the correct unlock sequence refer to the dfc use and installation instructions). Is the dfc board in lock out? 1. Verify the el...

  • Page 34

    30794-5-0314 page 34 intermittent control system troubleshooting 2 main burner lights when the pilot only should light. Pilot holds the flame?. Main burner ignites? Main burner remains on 1. Replace dfc board. 2. Replace the gas valve. 1. Verify the pilot flame fully engulfs the tip of the sense ele...

  • Page 35: Maintenance

    30794-5-0314 page 35 a qualified service person recommended by your empire dealer should conduct an annual inspection and maintenance of the ap- pliance, its venting, and the installation to keep it running safely and efficiently. The following procedures should be performed only by a qualified serv...

  • Page 36: Maintenance And Service

    30794-5-0314 page 36 maintenance and service although the frequency of servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance checkup at the beginning of each heating season. Specific guidelines regarding each ap...

  • Page 37: How to Order Repair Parts

    30794-5-0314 page 37 to order parts under warranty, please contact your local empire dealer. See the dealer locator at www.Empirecomfort.Com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To ord...

  • Page 38: Dvp20Cc(30,70)Parts List

    30794-5-0314 page 38 use only manufacturer's replacement parts. Use of any other parts could cause injury or death. Dvp20cc(30,70)parts list index no. Part number description dvp20cc30 lp dvp20cc30 nat dvp20cc70 lp dvp20cc70 nat 1 r9672 r9672 r9672 r9672 inlet vent collar 2 m178 m178 m178 m178 inlet...

  • Page 39: Dvp20Cc(30,70)Parts View

    30794-5-0314 page 39 use only manufacturer's replacement parts. Use of any other parts could cause injury or death. Dvp20cc(30,70)parts view please note: when ordering parts, it is very important that part number and description of part coincide. Ip only ip only 1 2 3 4 4 5 5 6 7 8 9 9 10 10 10 10 1...

  • Page 40: Dvp30Cc(30,70) Parts List

    30794-5-0314 page 40 dvp30cc(30,70) parts list index no. Part number description dvp30cc30 lp dvp30cc30 nat dvp30cc70b lp dvp30cc70b nat 1 r9672 r9672 r9672 r9672 inlet vent collar 2 m178 m178 m178 m178 inlet collar gasket 3 30892 30892 30892 30892 air drop assembly 4 m163 m163 m163 m163 flue outlet...

  • Page 41: Dvp30Cc(30,70) Parts View

    30794-5-0314 page 41 dvp30cc(30,70) parts view use only manufacturer's replacement parts. Use of any other parts could cause injury or death. Ip only ip only 1 2 3 4 4 5 5 6 7 8 9 9 10 10 10 10 11 13 14 18 15 16 16 17 20 19 21 23 22 22 23 26 25 27 28 29 dvp30 30 30 31 32 32 33 12 24 37 35 38 34 36 d...

  • Page 42: Casting Parts List

    30794-5-0314 page 42 casting parts list use only manufacturer's replacement parts. Use of any other parts could cause injury or death. Please note: when ordering parts, it is very important that part number and description of part coincide. Index no. Part no. Description dvp20cc dvp30cc common parts...

  • Page 43: Casting Parts View

    30794-5-0314 page 43 casting parts view use only manufacturer's replacement parts. Use of any other parts could cause injury or death. Please note: when ordering parts, it is very important that part number and description of part coincide..

  • Page 44

    30794-5-0314 page 44 accessory side shelves installation instructions installing accessory side shelves: 1. Remove cast iron or stone inlay inserts from casting top and carefully set them aside. 2. Remove cast iron top from stove and place upside down on a flat, soft smooth surface to avoid damage. ...

  • Page 45

    30794-5-0314 page 45 cib3-1 optional blower installation instructions - dvp30cc carton contents blower assembly auto/on/off switch fan control bracket assembly wire channel - left dv wire channel - left vf hardware package (2) 10 x 1/2” screw (1) on/off/auto switch (1) rheostat nut (1) knob, rheosta...

  • Page 46

    30794-5-0314 page 46 cib3-1 optional blower installation instructions - dvp30cc fan control the fan control is a non-adjustable automatic type the fan control will require between 5 and 10 minutes of main burner operation before the fan control "closes" and activates the blower. The blower will cont...

  • Page 47

    30794-5-0314 page 47 cib3-1 optional blower installation instructions - dvp30cc parts list index num- ber part num- ber description 1 r1454 brass bushing 2 r1499 rubber grommet 3 31739 blower housing 4 r1410 strain relief bushing 5 r9927 blower assembly 6 24225 blower cover 7 r6159 cord set 8 r10363...

  • Page 48

    30794-5-0314 page 48 cib4-1 optional blower installation instructions - dvp20cc carton contents blower assembly auto/on/off switch fan control bracket assembly hardware package (2) 10 x 1/2” screw (1) on/off/auto switch hardware package fan control the fan control is a non-adjustable automatic type ...

  • Page 49

    30794-5-0314 page 49 cib4-1 optional blower installation instructions - dvp20cc wiring the appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the national electrical code, ansi/nfpa 70 or canadian electrical code, csa c22.1...

  • Page 50

    30794-5-0314 page 50 cib4-1 optional blower installation instructions - dvp20cc parts list index number part number description 1 r1454 brass bushing (4 required) 2 r1499 rubber grommet (4 required) 3 ci002 blower housing 4 r1517 tinnerman clip (4 required) 5 r2804a blower assembly 6 ci003 blower ho...

  • Page 51: Warranty

    30794-5-0314 page 51 warranty empire comfort systems inc. Warranties this hearth product to be free from defects at the time of purchase and for the pe- riods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with t...

  • Page 52: Appliance Service History

    30794-5-0314 page 52 appliance service history date dealer name service technician name service performed/notes.

  • Page 53: Appliance Service History

    30794-5-0314 page 53 appliance service history date dealer name service technician name service performed/notes.

  • Page 54: The Empire Cast Iron Stoves

    30794-5-0314 page 54 web site: www.Empirecomfort.Com the empire cast iron stoves models: dvp20cc(30,70)(b,f,m)(n,p)-1 dvp30cc(30,70)(b,f,m,s,w)(n,p)-1 empire comfort systems 918 freeburg avenue belleville, illinois 62220-2623 gas-fired model dvp20cc dvp30cc gas type natural gas lp natural gas lp inp...

  • Page 55: The Empire Cast Iron Stoves

    30794-5-0314 page 55 web site: www.Empirecomfort.Com the empire cast iron stoves models: dvp20cc(30,70)(b,f,m)(n,p)-1 dvp30cc(30,70)(b,f,m,s,w)(n,p)-1 clearances in selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper operation....

  • Page 56: Empire

    30794-5-0314 page 56 empire empire comfort systems empire comfort systems inc. 918 freeburg ave. Belleville, il 62220 if you have a general question about our products, please e-mail us at info@empirecomfort.Com. If you have a service or repair question, please contact your dealer. Www.Empirecomfort...