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Empire DVP36PP32EN-3 Installation instructions and owner's manual

Summary of DVP36PP32EN-3

  • Page 1

    Direct vent zero clearance gas fireplace heater models dvp36pp32en-3 dvp36pp32ep-3 dvp36sp32en-3 dvp36sp32ep-3 ul file no. Mh30033 installation instructions and owner’s manual warning: if not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could ex...

  • Page 2: Table Of Contents

    30786-7-0415 page 2 carton contents ...........................................................................................................................................3 hardware package .............................................................................................................

  • Page 3: Carton Contents

    30786-7-0415 page 3 carton contents fireplace assembly installation package 3/8" x 12" flexline rockwool packet installation instructions serial number tag recepticle, 3-prong warranty card cover, junction box hardware package (see figure below) romex connector (2) #10 x 1/2" phillips hex head screw...

  • Page 4

    30786-7-0415 page 4 do not operate this appliance without all glass door panels installed before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. • if this appliance is installed directly on carpeting, tile or other combustible material other than wood floori...

  • Page 5

    30786-7-0415 page 5 some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to dete...

  • Page 6

    30786-7-0415 page 6 requirements for massachusetts for all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the commonwealth and where the side wall exhaust ve...

  • Page 7: Introduction

    30786-7-0415 page 7 instructions to installer 1. Installer must leave instruction manual with owner after installation. 2. Installer must have owner fill out and mail warranty card supplied with the fireplace. 3. Installer should show owner how to start and operate the fireplace. This direct vent ga...

  • Page 8: Specifications

    30786-7-0415 page 8 remote control options & accessories description frbc millivolt battery remote on/off frbtc millivolt battery remote t-stat frbtp millivolt battery remote with thermostat trw millivolt wireless wall thermostat tmv millivolt reed switch wall thermostat fws-1 millivolt wall switch ...

  • Page 9: Fireplace Dimensions

    30786-7-0415 page 9 figure 1 fireplace dimensions 7 7 31 7/8 l l k k c c b b e e 32 ½ 32 ½ f 31 d d m m n n a a h h j i i 17 ½ 21 horizontal vent connection see thru peninsula j g model dvp36sp32e dvp36pp32e a 34 3/4” 34 3/4” b 39" 39" c 24” 24” d 22" 22" e 36” 36” f 29 1/4” 32 5/8” g 22” 22” h 41 1...

  • Page 10: Clearances

    30786-7-0415 page 10 glass front 6 3/8” see mantle chart for maximum mantle depth 2” x 4” header stand off 3” (76 mm) height above top of fireplace nailing flanges top framing ledge non-combustible first 6 3/8” (see magnified view) finished wall (combustible) see mantle chart for minimum height of m...

  • Page 11

    30786-7-0415 page 11 optional empt series mantel installation - peninsula models only the peninsula direct vent fireplaces include a 3-piece canopy and end shield. These additional parts must be installed on the fireplace if the empt series mantel top is to be used. Note: the 3-piece canopy and end ...

  • Page 12: Locating Fireplace

    30786-7-0415 page 12 figure 8 note:** island (c) and room divider (d) installation is possible as long as the horizontal portion of the vent system (h) does not exceed 20 feet with a minimum vertical run of 8 feet. See details in venting section. *when you install your direct vent fireplace, a minim...

  • Page 13: Gas Supply

    30786-7-0415 page 13 gas supply the gas pipeline can be brought in through the right or left side of the appliance. Consult the current national fuel gas code, ansi z223.1 can/cga-b149 (.1 or .2) installation code. Recommended gas pipe diameter pipe length schedule 40 pipe inside diameter tubing, ty...

  • Page 14

    30786-7-0415 page 14 rear vent conversion converting flue take-off to rear venting when switching out the flue and inlet vent collars to run horizontally off the rear vent, the following steps must be taken. 1. Remove the inlet vent collar (8 screws) and flue collar (4 screws) from the top of the fi...

  • Page 15: Planning Installation

    30786-7-0415 page 15 fireplace framing framing can be built before or after the fireplace is set in place. Framing should be constructed to accommodate wall covering and fireplace facing material. The fireplace framing should be constructed of 2 x 4 lumber or heavier. The framing headers may rest on...

  • Page 16

    30786-7-0415 page 16 locating fireplace . Attach the framing brackets to the fireplace, place fireplace in framed opening and secure to framing. Different hole locations can be used for finishing materials with thicknesses of 3/8", 1/2" and 3/4". Secure the brackets with screws provided using two (2...

  • Page 17: Installation

    30786-7-0415 page 17 installation flush mount mantel installation - see-through models only (figure 15) the fireplace must extend 3/4" beyond finished wall surface when using a flush mount mantel on see-through models. Refer to figure 15 to locate nailing flanges on fireplace sides. Use eight (8) 1/...

  • Page 18: Installation (Continued)

    30786-7-0415 page 18 installation (continued) vent pipe clearance note: maintain one inch (1") of clearance around vertical vent pipe. See figure 18. For horizontal vent, maintain a minimum 1" clearance to the bottom and sides of the vent, and 3" clearance to combustibles above the vent pipe. See fi...

  • Page 19: Installation (Continued)

    30786-7-0415 page 19 installation (continued) horizontal only, straight out the back “a” pipe length vent cap wall firestop/ thimble “b” "a" "b" 6" 5 1/8" to 6 1/2" 9" 8 1/8" to 9 1/2" 12" 11 1/8" to 12 1/2" figure 20 vertical, 90° elbow to horizontal out the wall 90º elbow “a” pipe length vent cap ...

  • Page 20: Venting Fireplace - Top

    30786-7-0415 page 20 to use the vent graph (figure 22) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the sidewall vent graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the b...

  • Page 21

    30786-7-0415 page 21 see graph for permissible “h” and “v” dimensions firestop at ceiling level figure 24 examples of possible venting systems using two (2) 90° elbows. V is listed as minimum vertical dimensions and h1 + h2 is listed as total of maximum horizontal dimensions. The maximum vertical an...

  • Page 22

    30786-7-0415 page 22 figure 26 minimum hole location dimensions for through the wall horizontal installations with 90 degree elbow and 1' vertical vent off top of fireplace fireplace series hard elbow dimensions "a" "b" "c" dvp36(sp,pp) 53" (1346.2mm) 4 1/2" (114.3mm) 6 1/2" (165.1mm) positioning th...

  • Page 23

    30786-7-0415 page 23 installation instructions this termination kit can only be used with empire comfort systems direct vent fireplaces listed for use with dvvk-4fv vertical flex vent kit. Please review the instructions packaged with your fireplace and verify the fireplace model number. Check that t...

  • Page 24

    30786-7-0415 page 24 pre-installation information: items required for installation: tools building supplies phillips screwdriver hammer saw and/or saber saw level measuring tape electric drill and bits pliers square tin snips framing materials wall finishing materials caulking material (noncombustib...

  • Page 25

    30786-7-0415 page 25 1. Unpack vent components and check all items for shipping damage. 2. For this venting system to operate as designed it is dependent on the use of all parts and procedures detailed in these in- structions. Failure to follow these instructions may potentially affect the performan...

  • Page 26

    30786-7-0415 page 26 10. With the flex vent assembly and the 48” long hard pipe com- ponents laid out on the floor, begin securing these parts to- gether. First, apply a generous bead of silicone sealant to the inside of the 4” diameter flex flue (not the end with the pre-installaed connector), then...

  • Page 27

    30786-7-0415 page 27 17. To attach the vent connections at the fireplace, be sure the 7” diameter adapter collar has been installed per step 3. Apply a bead of silicone sealant to the 4” diameter flex connector, then slide the flex pipe adapter collar into the fireplace flue collar and secure by ins...

  • Page 28

    30786-7-0415 page 28 figure 35 vertical termination 4’ long rigid pipe roof flashing roof exterior clamps at flue & inlet vent connections storm collar (use to keep insulation out of thimble assembly) firestop/thimble 4” dia. Flue connector 7” dia. Adapter collar with gasket & clamps see-thru direct...

  • Page 29

    30786-7-0415 page 29 vertical flex termination kit item number item description repair part no. Quantity supplied 1 4”/7” vertical termination cap mf100038 1 2 roof support kit mf100503 1 3 2 ply alum flex 4” diameter by 6 ft. Mf04ala2f006 1 4 2 ply alum flex 7” diameter by 6 ft. Mf07ala2f006 1 5 4”...

  • Page 30: Examples - Top Vent Run

    30786-7-0415 page 30 figure 36 figure 37 figure 38 24” minimum clearance to combustibles 24” example h2 = 2ft 2 - (90° + 90°) = 6ft v1 = 21ft h = 8ft v = 15ft example h2 3ft, h3 1ft = 4ft (90° + 90° + 90°) = 6ft v1 = 21ft h = 10ft v = 21ft example h1 = 2ft v1 = 20ft h = 2ft v = 20ft examples - top v...

  • Page 31: Venting Fireplace - Rear

    30786-7-0415 page 31 figure 39 acceptable vertical and horizontal vent run. Unacceptable vertical and horizontal vent run. Venting graph (dimensions in feet) ver tical dimension from the bott om of the unit t o the center of the flue outlet with ver tical or horizont al termina tion caps 26 27 28 29...

  • Page 32: Examples - Rear Vent Run

    30786-7-0415 page 32 figure 40 figure 41 figure 42 figure 43 h1 = 18” max. H1 = 18 inches max model maximum pipe length h1 dvp36(sp,pp) 18" model maximum pipe length h1 dvp36(sp,pp) 18" examples - rear vent run.

  • Page 33: Termination Clearances

    30786-7-0415 page 33 termination clearance for buildings with combustible and noncombustible exteriors. Vertical sidewall installations important! Minimum clearance between vent pipes and combustible materials is three (3") (76mm) on top, and (1") (25mm) on bottom and sides. Important! When vent ter...

  • Page 34: Vent Clearances

    30786-7-0415 page 34 figure 45 a = *clearance above grade, veranda, porch, deck or balcony [*12 inches (30cm) minimum] b = clearance to window or door that may be opened [*12 inches (30cm) minimum for appliances c = clearance to permanently closed window [minimum 12 inches (30cm) recommended to prev...

  • Page 35: Vent System Identification

    30786-7-0415 page 35 installing vent components (figure 46) begin the vent system installation by installing the first simpson duravent component, 90° elbow to the starting collars or straight pipe on the top of the appliance, then the straight pipe length and then horizontal or vertical termination...

  • Page 36: Framing And Finishing

    30786-7-0415 page 36 installing support brackets (figure 47) a horizontal pipe support must be used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There must be a 3 inch clearance to combustibles above 6 5/8 inch diameter...

  • Page 37

    30786-7-0415 page 37 figure 51 framing and finishing (continued) figure 49 figure 50

  • Page 38: Horizontal Termination

    30786-7-0415 page 38 note: termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. Warning: termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the...

  • Page 39

    30786-7-0415 page 39 caution: sharp edges, use protective gloves when installing. Tools needed for installation: sheet metal snips 5/16” nut driver phillips head screwdriver - #2 high temperature sealant or furnace cement rated for continuous use at 1,000 o f minimum measuring tape parts verificatio...

  • Page 40

    30786-7-0415 page 40 8. Attach the 4” (102mm) diameter flue outlet tube onto the rigid venting system or directly to fireplace. Ensure the 4” (102mm) diameter flue outlet tube is placed as far as possible onto the rigid venting system. Mark the 4” (102mm) diameter flue outlet tube 2 1/2” (64mm) beyo...

  • Page 41

    30786-7-0415 page 41 follow correct option according to venting method. Connecting directly to fireplace if the air inlet and flue outlet tubes are to be connected directly to the unit (no rigid venting system is being used), then the gasket provided must be used to seal the 4” (102mm) flue outlet t...

  • Page 42

    30786-7-0415 page 42 dvvk-4f flex vent instructions the dvvk-4f flex vent kit includes the following compo- nents: • (1) horizontal termination cap • (1) 4-foot section of flex vent with spacers (4” flue/7” outer pipe) • (1) 4” diameter flue adapter collar • (1) 7” diameter outer vent adapter collar...

  • Page 43: Vertical Termination

    30786-7-0415 page 43 locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point. Note: size of the roof hole dimensions depend on the pitch of the roof. Ther...

  • Page 44

    30786-7-0415 page 44 note: when installing this vent system in a chase, it is always good building practice to insulate the chase as you would the outside walls of your home. This is especially important for cold climate installations. Upon completion of building your chase framing, install the vent...

  • Page 45

    30786-7-0415 page 45 placement of the glowing embers (rockwool) is very individual and light coverage of the areas indicated will provide your best effects. We recommend separation of the rockwool by hand and to make your coverage as light and fluffy as possible. Place just enough embers on the burn...

  • Page 46

    30786-7-0415 page 46 before you begin: do not handle the logs with your bare hands! Always wear gloves to prevent skin irritation. After handling logs, wash your hands gently with soap and water. All logs the positioning of the logs is critical to the safe and clean opera- tion of this heater. Sooti...

  • Page 47: Operating Instructions

    30786-7-0415 page 47 the fireplace will light and operate satisfactorily. Subsequent lightings of the appliance will not require such purging if the gas valve is not turned to “off.” pilot flame (figure 65) the thermopile/thermocouple (standing pilot) tips should be covered with flame. Thermocouple ...

  • Page 48

    30786-7-0415 page 48 standing pilot operating instructions remote/off/on switch the fireplace is equipped with a remote/off/on switch. A wire harness is attached to the remote/off/on switch. The red, black and green (wires) female push-ons attach to the remote/off/on switch. At the opposite end of t...

  • Page 49

    30786-7-0415 page 49 figure 66 (optional) thermostat (optional) wall switch standing pilot wiring diagram.

  • Page 50

    30786-7-0415 page 50 1. Stop! Read the safety information above. 2. Set remote/off/on switch to off. 3. Turn off all electric power to the appliance (if applicable). 4. Lower bottom louver assembly. 5. Push in gas control knob slightly and turn clockwise to "off." note: knob cannot be turned from "p...

  • Page 51

    30786-7-0415 page 51 with proper installation and maintenance, your new direct vent gas fireplace will provide years of trouble-free service. If you do experience a problem, refer to the trouble shooting guide below. This guide will assist a qualified service person in the diagnosis of problems and ...

  • Page 52: Maintenance And Service

    30786-7-0415 page 52 please note it is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas fireplace to give off s...

  • Page 53: Parts List

    30786-7-0415 page 53 use only manufacturer’s replacement parts. Use of any other parts could cause injury or death. Parts list index no. Part no. Description dvp36sp dvp36pp 1 24316 24316 fireplace assembly 2 18807 18807 upper louver assembly 3 24307 24307 glass frame assembly 4 18808 18808 lower lo...

  • Page 54: Dvp36Sp Parts View

    30786-7-0415 page 54 dvp36sp parts view 1 2 2 5 6 7 8 9 10 11 12 13 14 15 16 18 18 19 20 21 22 22 23 24 24 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 41 42 43 44 3 3 4 4 17 17 5 5 5 5 5 5 52.

  • Page 55: Dvp36Pp Parts View

    30786-7-0415 page 55 dvp36pp parts view 1 2 2 5 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 23 24 25 25 26 27 28 29 30 47 48 49 50 51 52 31 32 33 34 35 36 37 38 39 40 40 41 42 43 44 45 46 3 3 4 4 24 22.

  • Page 56

    30786-7-0415 page 56 wiring instructions for installing a dual switch / receptacle in order to install both the optional blower and accent light acces- sories, it will be necessary to install the junction box so that the duplex receptacle wiring is split. This will allow each side of the receptacle ...

  • Page 57: Accent Lamp

    30786-7-0415 page 57 accent lamp your direct vent gas fireplace comes equipped with an "accent lamp." the light has been pre-wired and is controlled from the rheostat. If in the event the lamp or lens needs to be replaced, follow the instructions below: 1. Unplug the accent lamp from the junction bo...

  • Page 58

    30786-7-0415 page 58 attention: install blower assembly before connecting gas in- let supply line. Wiring the appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the national electrical code, ansi/nfpa 70, if an external ele...

  • Page 59

    30786-7-0415 page 59 4. Insert blower assembly into interior, bottom of fireplace. Note: on peninsula models, the blower must be installed at the end which has the brick panel installed. Position blower assembly so that you align the notch on back of blower as- sembly with the center screw on side/e...

  • Page 60

    30786-7-0415 page 60 wiring the appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the national electrical code, ansi/nfpa 70, if an external electrical source is utilized. This appliance is equipped with a three-prong [gro...

  • Page 61: Accessories

    30786-7-0415 page 61 the following accessory parts can be obtained from your empire comfort systems dealer. If you need additional information beyond what your dealer can furnish, contact empire comfort systems inc., nine eighteen freeburg ave., belleville, illinois 62220-2623. Decorative accessorie...

  • Page 62: How To Order Repair Parts

    30786-7-0415 page 62 to order parts under warranty, please contact your local empire dealer. See the dealer locator at www.Empirecomfort. Com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To or...

  • Page 63: Warranty

    30786-7-0415 page 63 warranty empire comfort systems inc. Warranties this hearth product to be free from defects at the time of purchase and for the periods speci- fied below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with t...

  • Page 64: Empire

    30786-7-0415 page 64 empire empire comfort systems empire comfort systems inc. 918 freeburg ave. Belleville, il 62220 if you have a general question about our products, please e-mail us at info@empirecomfort.Com. If you have a service or repair question, please contact your dealer. Www.Empirecomfort...