- DL manuals
- Ezgo
- Utility Vehicle
- 28806-G01
- Owner's Manual And Service Manual
Ezgo 28806-G01 Owner's Manual And Service Manual
Summary of 28806-G01
Page 1
Gasoline powered utility vehicles issued april 2005 owner’s manual and service guide 28806-g01.
Page 2: Safety
Safety (notes, cautions and warnings continued on inside of back cover) notes, cautions and warnings throughout this guide note, caution and warning will be used. A note indicates a condition that should be observed. A caution indicates a condition that may result in damage to the vehicle. A warning...
Page 3: Owner’S Manual
Page i owner’s manual and service guide owner’s manual and service guide gasoline powered utility vehicles mpt ™ 800 mpt ™ 1200 industrial ™ 800 industrial ™ 1200 starting model year 2004 e-z-go division of textron, inc. Reserves the right to make design changes without obligation to make these chan...
Page 4: General Information
Page ii general information owner’s manual and service guide this vehicle has been designed and manufactured in the united states of america (usa) as a ‘world vehicle’. The standards and specifications listed in the following text originate in the usa unless otherwise indicated. The use of non origi...
Page 5: Table of Contents
Page iii table of contents owner’s manual and service guide safety ................................................................................................................ Inside covers general information .........................................................................................
Page 6: Table Of Contents
Page iv owner’s manual and service guide table of contents fig. 19 tail and brake light bulb replacement ..................................................................... 12 vehicle with a discharged battery ...........................................................................................
Page 7: Table of Contents
Page v table of contents owner’s manual and service guide declaration of conformity (europe only)............................................................ 45 labels and pictograms .................................................................................. Appendix a.
Page 8: Table Of Contents
Page vi owner’s manual and service guide table of contents.
Page 9: Safety Information
Owner’s manual and service guide safety information page vii this manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product. ...
Page 10: Safety Information
Owner’s manual and service guide safety information page viii this vehicle conforms to the current applicable standard(s) for safety and performance requirements. These vehicles are designed and manufactured for off-road use. They do not conform to federal motor vehicle safety standards of the unite...
Page 11: Safety Information
Owner’s manual and service guide safety information page ix battery terminals or associated wiring. Remove the battery or cover exposed terminals with an insulating material. • use specified replacement parts. Never use replacement parts of lesser quality. • use recommended tools. • determine that t...
Page 12: Safety Information
Owner’s manual and service guide safety information page x notes:.
Page 13: Safety Information
Safety information page xi owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings general the following text is provided as recommended by part ii of american society of mechanical engineers / ...
Page 14: Safety Information
Safety information page xii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings equip the carrier with appropriate lights in accordance with the manufacturer’s recommendations. 4.8 control o...
Page 15: Safety Information
Safety information page xiii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings building structures, and equipment. 5.4.8 operators shall not add to, or modify, the car- rier. 5.4.9 carrier...
Page 16: Safety Information
Safety information page xiv owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 6.1.1 carriers may become hazardous if mainte- nance is neglected. Therefore, maintenance facilities, trained ...
Page 17
Operation and service information page 1 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time ...
Page 18
Operation and service information page 2 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings direction selector to reduce the possibility of component damage, the vehicle must be complete- l...
Page 19
Operation and service information page 3 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings cle is not driven with the park brake engaged. Depress- ing the accelerator pedal is not the pref...
Page 20
Operation and service information page 4 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings manual lift bed operation exercise caution while operating the manual lift. Ensure the bed prop i...
Page 21
Operation and service information page 5 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings ravine. A misjudgment of distance or an unstable surface could result in the vehicle falling back...
Page 22
Operation and service information page 6 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings operating the vehicle improper use of the vehicle or the lack of proper maintenance may result in...
Page 23
Operation and service information page 7 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings if required. Accelerate slowly and push the choke in com- pletely when the engine runs smoothly. ...
Page 24
Operation and service information page 8 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings battery excessive use of accessories may drain the battery and leave insufficient reserve to star...
Page 25
Operation and service information page 9 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings vehicle cleaning and care vehicle cleaning to reduce the possibility of severe injury or vehi- cl...
Page 26
Operation and service information page 10 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings repair lifting the vehicle tool list qty. Required floor jack......................................
Page 27
Operation and service information page 11 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings use caution when inflating tires. Overinflation could cause the tire to separate from the wheel ...
Page 28
Operation and service information page 12 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings to replace the turn signal light bulb, support turn signal housing from backside of cowl while r...
Page 29
Operation and service information page 13 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings always check that the vehicle and contents are ade- quately secured before transporting. The rat...
Page 30
Operation and service information page 14 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings serial number label location two serial number and manufacture date code label are on the vehicl...
Page 31
Operation and service information page 15 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings periodic service schedule ✓ check ♦ clean, adjust, etc. ▲ replace to perform service that is lis...
Page 32
Operation and service information page 16 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings front shock absorbers ✓ check for oil leakage and loose fasteners front springs ✓ check for loos...
Page 33
Operation and service information page 17 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings tire inspection tire condition should be inspected per the periodic ser- vice schedule (ref. Fig...
Page 34
Operation and service information page 18 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings the oil should be changed with the engine warm. Park the vehi- cle on a level surface, engage th...
Page 35
Operation and service information page 19 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings the filter mounting plate with the holes in the engine. Install and hand tighten the bolts befor...
Page 36
Operation and service information page 20 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings adjusting the belt loosen the starter/generator pivot bolt. While holding the lower adjusting nu...
Page 37
Operation and service information page 21 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings over time, a subtle loss of performance may take place; therefore, it is important to establish ...
Page 38
Operation and service information page 22 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 1/4" below top of reservoir. Add dot 3 or 4 fluid as required. Air intake and cooling fins t o p...
Page 39
Operation and service information page 23 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings correctly installed. Insert cover into the lower portion of the enclosure and swing it up into p...
Page 40
Operation and service information page 24 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings remove and inspect the spark plugs at intervals indi- cated in the periodic service schedule (re...
Page 41
Operation and service information page 25 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings fig. 41 torque specifications all torque figures are in ft. Lbs. (nm) bolt size grade 2 1/4" 5/1...
Page 42
Operation and service information page 26 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings capacities and replacement parts fig. 42 capacities and replacement parts fuel tank / fuel 6.0 g...
Page 43: General Specifications
Page 27 general specifications owner’s manual and service guide general specifications.
Page 44: General Specifications
Page 28 owner’s manual and service guide general specifications mpt ™ 800 standard equipment: weight (dry fuel tank) 780 lbs (355 kg) fuel capacity 36 lbs (16 kg) tires (4 ply rated) 18 x 8.50 x 8 (4 ply rated) tire pressure 18 - 22 psi (124 - 152 kpa) load capacity 800 lbs (362 kg) (including opera...
Page 45: General Specifications
Page 29 general specifications owner’s manual and service guide mpt ™ 1200 standard equipment: weight (dry fuel tank) 860 lbs (390 kg) fuel capacity 36 lbs (16 kg) tires (4 ply rated) 18 x 8.50 x 8 (4 ply rated) tire pressure 18 - 22 psi (124 - 152 kpa) load capacity 1200 lbs. (544 kg) (including op...
Page 46: General Specifications
Page 30 owner’s manual and service guide general specifications industrial ™ 800 standard equipment: weight (dry fuel tank) 780 lbs (355 kg) fuel capacity 36 lbs (16 kg) tires (4 ply rated) 18 x 5.70 x 8 (4 ply rated) tire pressure 35 - 45 psi (241 - 310 kpa) load capacity 800 lbs. (362 kg) (includi...
Page 47: General Specifications
Page 31 general specifications owner’s manual and service guide industrial ™ 1200 standard equipment: weight (dry fuel tank) 860 lbs (390 kg) fuel capacity 36 lbs (16 kg) tires (4 ply rated) 18 x 5.70 x 8 (4 ply rated) tire pressure 35 - 45 psi (241 - 310 kpa) load capacity 1200 lbs (544 kg) (includ...
Page 48: General Specifications
Page 32 owner’s manual and service guide general specifications fig. 44 vehicle dimensions mpt™ 800 industrial™ 800 mpt™ 1200 industrial™ 1200 103 in (262 cm) (rear) 38 in (97 cm) (front) 37.5 in (95 cm) 35 in (89 cm) 10 in (25 cm) 47 in (119 cm) 47 in (119 cm) 66 in (168 cm) 111 in (282 cm) 11.5 in...
Page 49: General Specifications
Page 33 general specifications owner’s manual and service guide fig. 45 vehicle dimensions, incline specifications and turning clearance diameter recommended max ramp grade 25% or 14 o max recommended max side tilt 25% or 14 o max turning clearance diameter mpt™ 800 19 ft (5.8 m) mpt™ 1200 22 ft (6....
Page 50: General Specifications
Page 34 owner’s manual and service guide general specifications notes:.
Page 51: Vehicle Warranties
Page 35 owner’s manual and service guide vehicle warranties vehicle warranties.
Page 52: Vehicle Warranties
Page 36 owner’s manual and service guide vehicle warranties domestic warranty (u.S. And canada) to obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized branch or the warranty department with vehicle serial number and manufacturer date code..
Page 53: Vehicle Warranties
Page 37 vehicle warranties owner’s manual and service guide 2004 international warranty (all countries outside the u.S. And canada) e-z-go division of textron, inc. ("e-z-go") warrants to the original retail purchaser or the original retail lessee that any 2004 e-z-go vehicle and/or battery charger ...
Page 54: Vehicle Warranties
Page 38 owner’s manual and service guide vehicle warranties notes:.
Page 55
Page 39 vehicle warranties - federal (2004) owner’s manual and service guide federal emissions component defect warranty emissions component defect warranty coverage - this emission warranty is applicable in all states, except the state of california fuji heavy industries ltd. And e-z-go division of...
Page 56
Page 40 owner’s manual and service guide vehicle warranties - federal (2004) deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled mainte- nance. As the engine owner, you should however be aware that e-z-go may deny warranty coverage if your eng...
Page 57
Page 41 vehicle warranties - california (2004) owner’s manual and service guide california emission control warranty statement your warranty rights and obligations the california air resources board and fuji heavy industries ltd. (herein "fuji") are pleased to explain the emis- sion control system w...
Page 58
Page 42 owner’s manual and service guide vehicle warranties - california (2004) part which is scheduled for replacement as required maintenance shall be warranted for the pe- riod of time up to the first scheduled replacement point for that part. 3. Diagnosis you shall not be charged for diagnostic ...
Page 59
Page 43 vehicle warranties - california (2004) owner’s manual and service guide (iii) spark advance/retard system, if applicable (4) exhaust manifold, if applicable (5) miscellaneous items used in above systems (i) electronic controls, if applicable (ii) hoses, belts, connectors, and assemblies (iii...
Page 60
Page 44 owner’s manual and service guide vehicle warranties - california (2004).
Page 61: Declaration of Conformity
Page 45 owner’s manual and service guide declaration of conformity declaration of conformity (europe only).
Page 62: Declaration of Conformity
Page 46 owner’s manual and service guide declaration of conformity declaration of conformity not available at time of publication.
Page 63: Labels and Pictograms
Appendix a - 1 labels and pictograms owner’s manual and service guide labels and pictograms.
Page 64: Labels and Pictograms
Appendix a - 2 owner’s manual and service guide labels and pictograms 35962g01 35964g01 ! ! R f p f ! 35962-g01 74443g01 see following pages for explanation of these pictograms: (1,2) ! 1. To prevent roll-back on a hill from a stopped position 3. Fully release park brake 2. Apply service brake with ...
Page 65: Labels and Pictograms
Appendix a - 3 owner’s manual and service guide labels and pictograms warning read manual ! Warning use caution in inclement weather warning do not operate if using alcohol or drugs max 14˚ / 25% maximum cross hill/ramp angle as specified ! Warning maximum cross hill/ramp angle as specified load wit...
Page 66: Labels and Pictograms
Appendix a - 4 owner’s manual and service guide labels and pictograms 1 3 h o 2 p p clean up gasoline spills with water before starting engine p p unleaded gasoline p p ground fuel pump p p do not spill fuel on a hot engine no tampering. Keep hands out negative ground battery do not connect positive...
Page 67: Labels and Pictograms
Appendix a - 5 owner’s manual and service guide labels and pictograms p f operate from drivers side only keep arms and legs within vehicle f to operate vehicle in forward: ✱ turn key to on ✱ move direction selector to forward ✱ depress accelerator pedal and accelerate smoothly r to operate vehicle i...
Page 68: Labels and Pictograms
Appendix a - 6 owner’s manual and service guide labels and pictograms maximum tailgate load 51. Ref pic 1-4.
Page 69
Read and understand the following warnings before attempting to operate the vehicle: to prevent personal injury or death, observe the following: when vehicle is to be left unattended, engage parking brake, move direction selector to ‘f’ (forward) position, turn key to ‘off’ position and remove key. ...
Page 70
Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron, inc. Technical communications department e-z-go division of textron, inc., 1451 marvin griffin road, augusta, georgia usa 30906-3852 to contact us north america: t...