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  5. Owner's Manual

Ezgo 2Five Owner's Manual

Summary of 2Five

  • Page 1

    B.

  • Page 2: Welcome

    Welcome thank you for purchasing this vehicle. Before you drive the vehicle, read this owner’s guide. This guide contains maintenance and operation information. The illustrations can show items that are optional for your vehicle. You can do most of the service procedures in this guide with common, a...

  • Page 3: 2Five Owner’S Guide

    I 2five owner’s guide electric powered low-speed vehicle 2five two-passenger 2five four-passenger starting model year 2016 issued may 2015 646299.

  • Page 4

    Ii california proposition 65 warning warning: motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which contain lead, lead compounds and other chemicals identified by the state of california to potentially cause cancer, birth defects and other reprodu...

  • Page 5: Notes

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes owner’s guide iii this vehicle was designed and manufactured in the united states of america (usa). The standards and specifications listed in the following...

  • Page 6: Notes

    Owner’s guide iv read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes the battery charger can remain connected to the vehicle to keep a full charge on the batteries while the charger is connected to an active ...

  • Page 7: Table of Contents

    Table of contents owner’s guide v safety general ......................................................................................................................... 1 notices, cautions, warnings and dangers ..................................................... 1  general operation  .......

  • Page 8: Table of Contents

    Owner’s guide vi table of contents introduction features ..................................................................................................................... 29 general information ............................................................................................ 29 parkin...

  • Page 9: Table of Contents

    Table of contents owner’s guide vii how to operate the vehicle ............................................................................... 59 regenerative braking ......................................................................................... 62 pedal-up braking  ...................

  • Page 10: Table of Contents

    Owner’s guide viii table of contents battery disposal ................................................................................................. 73 lifting the vehicle .................................................................................................. 74 wheels and tires .........

  • Page 11: Table of Contents

    Table of contents owner’s guide ix tire inspection .................................................................................................... 91 rear axle ............................................................................................................ 91 error and warning codes...

  • Page 12: Table of Contents

    Owner’s guide x table of contents prolonged storage ............................................................................................ 107 battery charging ............................................................................................... 108 ac voltage ..........................

  • Page 13: Safety

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 1 safety general for any questions about material in this manual, contact an authorized representative. Read and understand all labels on the...

  • Page 14: Safety

    Owner’s guide 2 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety a notice indicates and describes information not related to personal injury. A caution indicates a dangerous condition that can cause injur...

  • Page 15: Safety

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 3 this manual contains recommended maintenance procedures from the manufacturer. Follow these proce- dures and fault diagnosis information to...

  • Page 16: Safety

    Owner’s guide 4 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety if you have any questions regarding this vehicle, contact your authorized e-z-go 2five dealer or write to the address on the back cover of ...

  • Page 17: Safety

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 5 do not change the vehicle in any manner that changes the weight distribution, decreases stability, increases speed or extends the necessary...

  • Page 18: Safety

    Owner’s guide 6 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety general operation read the following warnings before attempting to operate the vehicle. When you leave the vehicle, turn the key to the off...

  • Page 19: Safety

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 7 before you drive in the reverse direction, make sure the area behind the vehicle is clear. Make sure the direction selector is in the corre...

  • Page 20: Safety

    Owner’s guide 8 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety read the following text and warnings before you service the vehicle. Normal use, wear or abuse can cause some components on the vehicle to ...

  • Page 21: Safety

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 9 remove all jewelry before you service the vehicle. Do not allow loose clothing or hair to contact the moving parts. Do not touch the hot ob...

  • Page 22: Safety

    Owner’s guide 10 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety always: • use the vehicle in a responsible manner and maintain the vehicle in safe operating condition. • read and observe all warnings an...

  • Page 23: Safety

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 11 • follow the manufacturers maintenance procedures. • use insulated tools within the battery area to prevent sparks or battery explosion. •...

  • Page 24: Safety

    Owner’s guide 12 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety • use a dedicated circuit for each battery charger, do not permit other appliances to be plugged into the receptacle when the charger is i...

  • Page 25: Safety

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 13 the driver and all passengers must wear seat belts, one person per belt. The two-passenger 2five has two bucket seats and is equipped with...

  • Page 26: Safety

    Owner’s guide 14 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety seat belt operation to properly secure the seat belts, pull the metal tab out away from the retractor and insert into the appropri- ate bu...

  • Page 27: Safety

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 15 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you shoul...

  • Page 28: Safety

    Owner’s guide 16 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety labels and pictograms 610798 operating instructions avoid tip overs before operating: read all warning labels and the owner’s manual. Cont...

  • Page 29: Safety

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 17 vehicle emission control information this vehicle is certified to operate on stored electric energy. This vehicle conforms to california r...

  • Page 30: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Safety owner’s guide 18.

  • Page 31: General Specifications

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications owner’s guide 19 general specifications model: 2five - 2 passenger type: electric low speed vehicle model year: 2016 part no:. 643508g01 pr...

  • Page 32: General Specifications

    Owner’s guide 20 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications dc-dc convertor 30 amp - integrated into on-board charger overall length in cm performance overall width in cm seating cap...

  • Page 33: General Specifications

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications owner’s guide 21 model: 2five - 4 passenger type: electric low speed vehicle model year: 2016 part no:. 643509g01 programmable ac drive sys...

  • Page 34: General Specifications

    Owner’s guide 22 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications dc-dc convertor 30 amp - integrated into on-board charger overall length in cm performance overall width in cm seating cap...

  • Page 35: General Specifications

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications owner’s guide 23 approximate vehicle dimensions figure 1 2five two-passenger dimensions 94.8" (240.8 cm) 65.9" (167.4 cm).

  • Page 36: General Specifications

    Owner’s guide 24 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications figure 2 2five four-passenger dimensions 107.1" (272 cm) 65.9" (167.4 cm).

  • Page 37: General Specifications

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications owner’s guide 25 figure 3 2five four-passenger dimensions.

  • Page 38: General Specifications

    Owner’s guide 26 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications figure 4 2five four-passenger dimensions two-passenger 71.4" (181.4 cm) four-passenger 71.2” (180.8 cm) two-passenger 46.4...

  • Page 39: General Specifications

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications owner’s guide 27 turning diameter and incline information 19’ .2” (5.8m) max side tilt 25% or 14° max ramp grade 25% or 14°.

  • Page 40: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications owner’s guide 28.

  • Page 41: Introduction

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 29 introduction features general information if the vehicle has accessories that were installed at the factory, some accessories contin...

  • Page 42: Introduction

    Owner’s guide 30 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction all accessories connected to the vehicle that do not use the accessory harness must be connected to the dc to dc converter. Parking ...

  • Page 43: Introduction

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 31 1 9 3 4 5 2 7 8 6 10

  • Page 44: Introduction

    Owner’s guide 32 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction 1. Key switch and direction selector to decrease the risk of component damage, stop the vehicle before you move the key switch and d...

  • Page 45: Introduction

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 33 3. Speedometer the digital speedometer is located on the instrument panel to the left of key switch and indicates vehicle speed in m...

  • Page 46: Introduction

    Owner’s guide 34 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction 8. Accelerator pedal accidental movement of the accelerator pedal can cause the vehicle to suddenly move and cause severe injury or ...

  • Page 47: Introduction

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 35 11. Run/tow switch the run/tow switch is used when the vehicle has become stalled or inoperative. The switch is located below the se...

  • Page 48: Introduction

    Owner’s guide 36 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction the run/tow switch is located under the seat on the passenger side of the vehicle. With the switch in the tow position and the key i...

  • Page 49: Introduction

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 37 16 20 14 12 17 15 13.

  • Page 50: Introduction

    Owner’s guide 38 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction 14. 12v accessory plug the 12-volt accessory plug is located on the left of center compartment. The 12-volt accessory plug can be us...

  • Page 51: Introduction

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 39 19. Weather enclosure (if equipped) a weather enclosure provides protection from strong weather conditions. 20. Rear view mirror the...

  • Page 52: Introduction

    Owner’s guide 40 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction 18 26 27 21 25 22.

  • Page 53: Introduction

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 41 25. Front seat the front seat is for two people, one person on each side of the seat. There is a seat belt for the passenger and one...

  • Page 54: Introduction

    Owner’s guide 42 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction 30 34 28 23 29 31 32 33 24.

  • Page 55: Introduction

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 43 31. Rear storage compartment the rear storage compartment can be accessed by raising the back edge of the rear seat bottom. 32. Brak...

  • Page 56: Introduction

    Owner’s guide 44 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction 37 39 38 35 36.

  • Page 57: Introduction

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 45 35. Brake master cylinder the brake master cylinder fluid level must be kept between the min and max lines on the master cylinder. 3...

  • Page 58: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Introduction owner’s guide 46.

  • Page 59: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 47 operating procedures serial number location three serial number and manufacture date code labels are on the vehicle. One of ...

  • Page 60: Operating Procedures

    Owner’s guide 48 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures vehicle identification number (vin) the vehicle identification number (vin) is located on the far left side of the header. I...

  • Page 61: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 49 vehicle data plate the vehicle data plate is located on the inside surface of the canopy strut. The data plate contains info...

  • Page 62: Operating Procedures

    Owner’s guide 50 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures before initial use read, understand and follow the safety label on the cup holder. Make sure you understand how to safely op...

  • Page 63: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 51 before a new vehicle is put into operation, the items shown in the initial service chart must be done. Brake burnishing proc...

  • Page 64: Operating Procedures

    Owner’s guide 52 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures seat belt operation the seat belts must be worn by all persons when the vehicle is in motion. Make sure seat belts are free ...

  • Page 65: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 53 to keep seat belts in correct, working condition, do the following: • inspect the seat belt webbing and hardware periodicall...

  • Page 66: Operating Procedures

    Owner’s guide 54 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures on-board charger with dc to dc converter risk of electric shock. Connect the charger power cord to an outlet that is cor- re...

  • Page 67: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 55 do not allow children to use the charger. Use the charger on 48-volt battery systems. Other use can cause personal injury an...

  • Page 68: Operating Procedures

    Owner’s guide 56 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures understand the charger the vehicle is equipped with an on-board charger and dc to dc converter to power 12 volt accessories....

  • Page 69: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 57 if the ac is removed, the charger will turn off the receptacle led and the charger will terminate charging. • charger input ...

  • Page 70: Operating Procedures

    Owner’s guide 58 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures e-z-go offers a charging cord with a ground fault circuit interrupt (gfci). If the car is not charged from a gfci receptacle...

  • Page 71: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 59 how to operate the vehicle incorrect use of the vehicle or lack of maintenance can cause damage or decreased performance. Re...

  • Page 72: Operating Procedures

    Owner’s guide 60 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures to prevent loss of control, do not move the direction selector while the vehicle is in motion. If you move the selector, the...

  • Page 73: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 61 incorrect and irresponsible operation of this vehicle can cause dangerous conditions for the operator, pas- sengers and othe...

  • Page 74: Operating Procedures

    Owner’s guide 62 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures regenerative braking to prevent the possibility of loss of control that could cause severe injury or death, use brake to red...

  • Page 75: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 63 pedal-up braking pedal-up braking is regenerative braking that occurs when the accelerator pedal is released while the vehic...

  • Page 76: Operating Procedures

    Owner’s guide 64 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures rear seat and cargo platform operation (if equipped) to prevent damage to the rear seat, move any accessories that are insta...

  • Page 77: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 65 secure the loads on the platform to prevent movement.Put the load on the platform as far forward as possible. The center of ...

  • Page 78: Operating Procedures

    Owner’s guide 66 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures starting and driving all vehicles have an interlock system that disables the controller and prevents operation of the vehicl...

  • Page 79: Operating Procedures

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 67 coasting uncontrolled coasting does not occur with this model. However, this is not a substitute for the brake which should ...

  • Page 80: Operating Procedures

    Owner’s guide 68 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures top and windshield the top does not supply protection from roll-over or falling objects.The windshield does not supply prote...

  • Page 81: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 69.

  • Page 82: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Operating procedures owner’s guide 70

  • Page 83: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 71 maintenance vehicle cleaning and care to decrease the risk of severe injury read and understand all instructions supplied by the manu...

  • Page 84: Maintenance

    Owner’s guide 72 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance clean the windshield with water and a clean cloth. Remove small scratches with a plastic polish or plexus ® plastic cleaner, availabl...

  • Page 85: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 73 environmental concerns as a responsible user, practice respect for all wildlife and their habitat. Respect private property and compl...

  • Page 86: Maintenance

    Owner’s guide 74 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance lifting the vehicle you must lift the front, the rear or the entire vehicle for some service and maintenance operations. The vehicle ...

  • Page 87: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 75 when you lift the vehicle, put the jacks and jack stands at the areas indicated only. Tool list quantity tool list quantity floor jac...

  • Page 88: Maintenance

    Owner’s guide 76 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance how to lift the rear of the vehicle only: 1. Install wheel chocks in front and behind each front wheel. 2. Center the jack under the ...

  • Page 89: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 77 wheels and tires recommended tire inflation pressure: 16 - 20 psi to decrease the risk of tire explosion, do not exceed the tire infl...

  • Page 90: Maintenance

    Owner’s guide 78 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance tire repair tool list quantity tool list quantity lug wrench, 3/4” ........................................................ 1 impact ...

  • Page 91: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 79 tire plug tools and plugs are available at automotive outlets. The tires do not have to be removed from the wheel to install the tire...

  • Page 92: Maintenance

    Owner’s guide 80 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance always follow the cross-sequence pattern when you install the lug nuts to make sure the wheel is evenly seated against the hub. • wit...

  • Page 93: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 81 light bulb replacement to decrease the risk of premature bulb failure, do not allow your fingers to contact new bulbs. Use clean, dry...

  • Page 94: Maintenance

    Owner’s guide 82 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance turn signal bulb replacement make sure that the vehicle key switch is in the off position and the key has been removed. • remove the ...

  • Page 95: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 83 fuse replacement the fuse block is found below the driver seat. Lift the seat bottom to access the fuses. Remove the old fuse and rep...

  • Page 96: Maintenance

    Owner’s guide 84 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance and the load plus 1000 lbs. (454 kg). Secure the vehicle using ratchet tie downs. In the event that the vehicle will not move in forw...

  • Page 97: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 85 to access the instructions remove three re-usable plastic rivets securing the controller splash shield to the body and the controller...

  • Page 98: Maintenance

    Owner’s guide 86 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance this procedure should only be performed by qualified trained personnel. 1. Locate the auxiliary power line (c) and remove the weather...

  • Page 99: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 87 service and maintenance read all notices, cautions and warnings in this manual before you do any type of service operations. The driv...

  • Page 100: Maintenance

    Owner’s guide 88 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance wear eye protection when you service the vehicle. Be careful when you do work around batteries, use solvents or compressed air. To de...

  • Page 101: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 89 the vehicle owner and service technician must carefully follow the procedures recommended in this manual. The preventative maintenanc...

  • Page 102: Maintenance

    Owner’s guide 90 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance routine maintenance to increase the life of a vehicle that is used in rough conditions, some maintenance must be done more often than...

  • Page 103: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 91 tire inspection inspect the tire condition according to the periodic service schedule. Tire inflation pressures must be checked when ...

  • Page 104: Maintenance

    Owner’s guide 92 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance error and warning codes error and warning codes will display in the odometer window as a four or five digit number to indicate a pote...

  • Page 105: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 93 capacities and replacement parts *if replacing a lost key, the number on the key must match the number on the ignition. Capacities re...

  • Page 106: Maintenance

    Owner’s guide 94 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance hardware periodically, the vehicle should be inspected for loose fasteners. Use care when tightening fasteners. Refer to the technici...

  • Page 107: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 95 battery charging and maintenance safety always obey the following warnings when working on or near batteries. To prevent the risk of ...

  • Page 108: Maintenance

    Owner’s guide 96 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance do not tilt the batteries during removal or installation. An electrolyte spill can cause burns and damage. The electrolyte in a stora...

  • Page 109: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 97 use wrenches with insulation to decrease the risk of a short-circuit if a wrench falls across the battery terminals. A battery short-...

  • Page 110: Maintenance

    Owner’s guide 98 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance battery maintenance tool list quantity tool list quantity insulated wrench, 9/16".............................................. 1 bat...

  • Page 111: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 99 electrolyte level and water the correct level of the electrolyte is 1/2” (13 mm) above the plates in each cell. This level will leave...

  • Page 112: Maintenance

    Owner’s guide 100 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance over the life of the battery, a large amount of water is used. The water used must be clean and without con- tamination. Water that ...

  • Page 113: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 101 hand held watering devices available at an automotive parts store, or automatic watering devices like the one included in the e-z-go...

  • Page 114: Maintenance

    Owner’s guide 102 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance the electrolyte in a battery is an acid solution which can cause severe burns to the skin and eyes. Clean all electrolyte spills to ...

  • Page 115: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 103 battery cleaning to prevent battery damage, make sure you correctly install all battery caps. To decrease the risk of damage to vehi...

  • Page 116: Maintenance

    Owner’s guide 104 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance allow the solution to set a minimum of three minutes. Use a soft bristle brush or cloth to clean the top of each battery to remove r...

  • Page 117: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 105 clean one time a month or more often in harsh conditions. After the batteries are clean and dry, apply a commercially available prot...

  • Page 118: Maintenance

    Owner’s guide 106 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance (5 - 6.2 nm) torque. The hold downs must be tight enough to prevent movement of the battery, but do not tight enough to cause distor...

  • Page 119: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 107 prolonged storage during storage, the batteries need attention to keep them maintained and prevent discharge. In high tem- peratures...

  • Page 120: Maintenance

    Owner’s guide 108 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance when it reaches 1.240, which it will do in less than 20 days, it must be charged again. If a battery stays in a discharged state, su...

  • Page 121: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 109 do not overfill batteries. The charge cycle will expel electrolyte and cause component damage. Before charging, the following must b...

  • Page 122: Maintenance

    Owner’s guide 110 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance ac voltage the battery charger output is directly related to the input voltage. If the vehicle receives an incomplete charge in a no...

  • Page 123: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 111 hydrometer a hydrometer is used to test the state of charge of a battery cell. This is performed by measuring the density of the ele...

  • Page 124: Maintenance

    Owner’s guide 112 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance do not perform a hydrometer test on a battery that has just been watered. The battery must go through at least one charge and discha...

  • Page 125: Maintenance

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 113 hydrometer temperature correction °f °c 160 71 150 65 140 60 130 54 120 49 110 43 100 37 90 32 80 26 70 21 60 15 50 10 40 4 30 -1 20...

  • Page 126: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s guide 114.

  • Page 127: Periodic Service Schedule

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Periodic service schedule owner’s guide 115 periodic service schedule - check c&a - check & adjust cl - clean r - replace figure 1 periodic service schedule remar...

  • Page 128: Periodic Service Schedule

    Owner’s guide 116 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Periodic service schedule remarks before each use dail y 250 miles/415 kms monthl y 750 miles/1250 kms quarterl y 1500miles/2500 kms semi-annual...

  • Page 129: Periodic Service Schedule

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Periodic service schedule owner’s guide 117 remarks before each use dail y 250 miles/415 kms monthl y 750 miles/1250 kms quarterl y 1500miles/2500 kms semi-annual...

  • Page 130: Periodic Service Schedule

    Owner’s guide 118 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Periodic service schedule remarks before each use dail y 250 miles/415 kms monthl y 750 miles/1250 kms quarterl y 1500miles/2500 kms semi-annual...

  • Page 131: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Periodic service schedule owner’s guide 119.

  • Page 132: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Periodic service schedule owner’s guide 120

  • Page 133: Registration And Warranty

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Registration and warranty owner’s guide 121 registration and warranty to register your vehicle, go to http://www.Ezgo.Com for warranty information, go to http://w...

  • Page 134: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Registration and warranty owner’s guide 122.

  • Page 135: Index

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index owner’s guide index 1 title page no. A ac voltage .............................................................................................................

  • Page 136: Index

    Owner’s guide index 2 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index title page no. Brake master cylinder ....................................................................................................

  • Page 137: Index

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index owner’s guide index 3 title page no. G general ................................................................................................................

  • Page 138: Index

    Owner’s guide index 4 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index title page no. L labels and pictograms ..................................................................................................

  • Page 139: Index

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index owner’s guide index 5 title page no. P parking brake ..........................................................................................................

  • Page 140: Index

    Owner’s guide index 6 read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index title page no. S safety..................................................................................................................

  • Page 141: Index

    Read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index owner’s guide index 7 title page no. Turning diameter and incline information .................................................................................

  • Page 142: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index owner’s guide index 8.

  • Page 143: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index owner’s guide index 9.

  • Page 144: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index owner’s guide index 10

  • Page 145: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index owner’s guide index 11.

  • Page 146: Notes:

    Notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Index owner’s guide index 12.

  • Page 147

    B.

  • Page 148

    B e-z-go division of textron inc. 1451 marvin griffin road, augusta, georgia 30906-3852 usa contact us: north america: technical assistance & warranty phone: 1-800-774-3946, fax: 1-800-448-8124 service parts phone: 1-888-getezgo (1-888-438-3946), fax: 1-800-752-6175 international: phone: 001-706-798...