Ezgo 605584-DK Owner's Manual And Service Manual - page 41
OPERATION AND SERVICE INFORMATION
Page 21
Owner’s Manual and Service Guide
Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Checking the Lubricant Level
Tool List
Qty. Required
Socket, 13 mm, 3/8" drive ........................................... 1
Ratchet, 3/8" drive....................................................... 1
Funnel ......................................................................... 1
Clean the area around the check and fill plugs. Remove
the check plug. The correct lubricant level is just below
the bottom of the threaded hole (Ref Fig. 37 on page 23).
If lubricant is to be added, remove the fill plug and add
lubricant using a funnel. Add lubricant slowly until lubri-
cant starts to seep from the check plug hole. Install the
check plug and the fill plug. In the event that the lubricant
is to be replaced, a drain plug is provided at the bottom of
the differential housing.
AIR CLEANER INSPECTION AND REPLACE-
MENT
To reduce the possibility of engine damage, be sure that
bottom tabs of cover are installed in enclosure and top of
cover is installed under top tabs. Secure all spring clips.
The air cleaner unit on the vehicle is a dry unit. Do not use oil
on the filter element or any part of the unit.
The air cleaner is attached to the engine and may be
accessed by raising the seat. Inspect and replace air fil-
ter in accordance with the Periodic Service Schedule
(Ref. Fig. 16 on page 14).
Canister Type Air Cleaner
The air cleaner element is accessible by unsnapping the
clips on the air canister and removing the cover and air
filter element (Ref Fig. 33 on page 21). Clean inside of
cover, cannister and dust collector. Install the element
and cover the same way they were removed. Be sure the
positioning arrow on cover is pointing upward and all the
clips are fastened securely.
Cleaning the Air Filter Element
Do not use compressed air to clean the air filter; doing so
will damage the filter which may result in damage to the
engine..
Fig. 33 Canister Type Air Cleaner
If the element is in acceptable condition, loose dirt may
be removed by tapping the filter lightly. Do not use oil on
the filter element or any part of the unit. Install the ele-
ment in the same way it was removed, being sure that
the clips are fastened securely.
LUBRICATION
Do not use more than three (3) pumps of grease in any
grease fitting at any one time. Excess grease may cause
grease seals to fail or grease migration into areas that
could damage components.
Putting more than three pumps of grease in a grease fit-
ting could damage grease seals and cause premature
bearing failure (Ref Fig. 34 on page 21).
Fig. 34 Lubrication Points
SPARK PLUGS
Tool List
Qty. Required
Spark plug socket, 13/16", 1/2" drive........................... 1
Ratchet, 1/2" drive ....................................................... 1
Plug gauge, wire type.................................................. 1
Anti-seize compound................................................ AR
Torque wrench, 1/2" drive, ft. lbs. ................................ 1
Dust
Collector
Air Cleaner
Cover
Air Cleaner
Canister
Air Filter
Element
Ref Air 2
View From Underside Of Vehicle
Rack Ball Joint
Ref Lub 1