Ezgo MPT 1000 48V Owner's Manual - Operating Procedures

Manual is about: ELECTRIC POWERED VEHICLES

Summary of MPT 1000 48V

  • Page 1

    Lll owner’s guide issued august 2010 revised april 2011 mpt 48v electric powered vehicles 615581-gb.

  • Page 2: Welcome

    Welcome thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this owner’s guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehi...

  • Page 3: Foreword

    Owner’s guide i foreword owner’s guide electric powered vehicle mpt 800 48v mpt 1000 48v starting model year 2011 e-z-go division of textron inc. Reserves the right to incorporate engineering and design changes to products in this manual, without obliga- tion to include these changes on units leased...

  • Page 4: Foreword

    Foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Ii owner’s guide this vehicle has been designed and manufactured in the united states of america (usa). The standards and specifications listed ...

  • Page 5: Foreword

    Owner’s guide iii foreword title page no. Safety information section ............................................................................................................................................................... .1 general specifications section ........................................

  • Page 6: Foreword

    Iv foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 7: Safety Information

    Owner’s guide page 1 safety information table of contents for safety information section title page no. Safety ................................................................................................................................................................................................

  • Page 8: Safety Information

    Page 2 owner’s guide safety information read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 9: Safety Information

    Owner’s guide page 3 safety information read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Safety for any questions on material contained in this manual, contact an authorized representative for clarifica...

  • Page 10: Safety Information

    Safety information read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 4 owner’s guide this manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the...

  • Page 11: Safety Information

    Owner’s guide page 5 safety information read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stabilit...

  • Page 12: Safety Information

    Safety information read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 6 owner’s guide the manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle ...

  • Page 13: Safety Information

    Owner’s guide page 7 safety information read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. ! ! R f p f ! 74322g01 35493g01 74099g01 28203g01 pb 35493-g01 28203- g 0 1 on battery under seat warning windshi...

  • Page 14: Safety Information

    Safety information read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 8 owner’s guide warning read manual ! Warning use caution in inclement weather warning do not operate under the influence of drug...

  • Page 15: Safety Information

    Owner’s guide page 9 safety information read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. P p ground fuel pump p p do not spill fuel on a hot engine no tampering. Keep hands out negative ground battery d...

  • Page 16: Safety Information

    Safety information read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 10 owner’s guide keep arms and legs within vehicle f to operate vehicle in forward: q turn key to on q move direction selector to...

  • Page 17: General Specification

    Owner’s guide page 11 general specification table of contents for general specifications section title page no. Mpt 800 48v electric specifications..................................................................................................................................................... 13 ...

  • Page 18: General Specification

    Page 12 owner’s guide general specification read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 19: General Specification

    Owner’s guide page 13 general specification read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Model: mpt 800 48v type: electric 48v powered truck model year: 2011 truecourse technology: programmable to a...

  • Page 20: General Specification

    General specification read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 14 owner’s guide model: mpt 1000 type: electric powered truck model year: 2011 precision drive system™ (pds): factory programm...

  • Page 21: General Specification

    Owner’s guide page 15 general specification read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Fig. 1 vehicle dimensions mpt™ 800 mpt™ 1000 105.3 in (267 cm) (rear) 38 in (97 cm) (front) 37 in (94 cm) 35 ...

  • Page 22: General Specification

    General specification read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 16 owner’s guide fig. 2 vehicle incline specification and turning diameter recommended max ramp grade 25% or 14 o max recommen...

  • Page 23: Introduction

    Owner’s guide page 17 introduction table of contents for introduction section title page no. Features .........................................................................................................................................................................................................

  • Page 24: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 18 owner’s guide features general information if the vehicle is equipped with factory installed custom accessories, some accessories re...

  • Page 25: Introduction

    Owner’s guide page 19 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1. Key switch / headlight switch to reduce the possibility of component damage, the vehicle must be stopped before mov...

  • Page 26: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 20 owner’s guide 9. Hip restraint - front the front hip restraints are designed to help keep the occupants properly positioned in the e...

  • Page 27: Introduction

    Owner’s guide page 21 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 13. Glove box an optional lockable glove compartment is located on each side of the instrument panel. 14. Cup holder a...

  • Page 28: Introduction

    Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 22 owner’s guide 20. Ash tray the vehicle is equipped with ash tray as an option. 21. Utility bed to reduce the possibility of severe i...

  • Page 29: Introduction

    Owner’s guide page 23 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 30: Introduction

    Page 24 owner’s guide introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 31: Operating Procedures

    Owner’s guide page 25 operating procedures table of contents for operating procedures section title page no. Serial number location............................................................................................................................................................................

  • Page 32: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 26 owner’s guide serial number location two serial number and manufacture date code plates are on the vehicle. One (part c) is ...

  • Page 33: Operating Procedures

    Owner’s guide page 27 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Improper use of this vehicle could result in severe injury or death. The st series are light duty utility vehi...

  • Page 34: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 28 owner’s guide disconnect the dc supply before making or breaking the connections to the battery while charging. Do not open ...

  • Page 35: Operating Procedures

    Owner’s guide page 29 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Understanding the charger plugging the charger into the vehicle’s charger receptacle will lock the vehicle out...

  • Page 36: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 30 owner’s guide red flash = fault code led fault codes: red flash: light turns on briefly, but does not flash after that - che...

  • Page 37: Operating Procedures

    Owner’s guide page 31 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3. Keep the cooling fins free of dirt and debris, do not expose the charger to oil, dirt, mud or to direct hea...

  • Page 38: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 32 owner’s guide mpt 800 48v trucourse technology system™ general trucourse technology (tct) system vehicles are operated in on...

  • Page 39: Operating Procedures

    Owner’s guide page 33 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3. Locate the vehicle diagnostic port and remove the environmental cover. 4. Connect the handheld diagnostic t...

  • Page 40: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 34 owner’s guide tct vehicles operate only in the ‘run’ position. If all of the following events occur with the switch in ‘run’...

  • Page 41: Operating Procedures

    Owner’s guide page 35 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Example: if all of the following events occur... A) the vehicle is being driven down a slope b) the vehicle at...

  • Page 42: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 36 owner’s guide example: if all of the following events occur... A) the system senses that the accelerator pedal is depressed ...

  • Page 43: Operating Procedures

    Owner’s guide page 37 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Do not hold vehicle on hill by using accelerator and motor. Leaving motor in a stalled condition for more than...

  • Page 44: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 38 owner’s guide mpt 1000 48v precision drive system ™ precision drive system™ (pds) vehicles are operated in one of four modes...

  • Page 45: Operating Procedures

    Owner’s guide page 39 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. If the operator attempts to override the regenerative braking feature by moving the direction selector or key ...

  • Page 46: Operating Procedures

    Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 40 owner’s guide default mode feature in the unlikely event of certain electrical system failures, the pds controller will defa...

  • Page 47: Operating Procedures

    Owner’s guide page 41 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Coasting to reduce the possibility of severe injury or death from coasting at above rec- ommended speeds, limi...

  • Page 48: Operating Procedures

    Page 42 owner’s guide operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 49: Maintenance Procedures

    Owner’s guide page 43 maintenance procedures table of contents for maintenance procedures section title page no. Vehicle cleaning and care ....................................................................................................................................................................

  • Page 50: Maintenance Procedures

    Page 44 owner’s guide maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 51: Maintenance Procedures

    Owner’s guide page 45 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Vehicle cleaning and care vehicle cleaning to reduce the possibility of severe injury or vehicle damage, rea...

  • Page 52: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 46 owner’s guide this vehicle is not a toy. If not operated properly and responsibly, it can cause severe injury or death to ...

  • Page 53: Maintenance Procedures

    Owner’s guide page 47 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Lifting the vehicle tool list qty. Floor jack .................................................................

  • Page 54: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 48 owner’s guide tire inflation should be determined by the condition of the terrain. See general specifications section for ...

  • Page 55: Maintenance Procedures

    Owner’s guide page 49 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Unidirectional tires some vehicles may be fitted with unidirectional tires. These tires may be identified by...

  • Page 56: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 50 owner’s guide transporting vehicle towing to reduce the possibility of severe injury or death: use extra caution when towi...

  • Page 57: Maintenance Procedures

    Owner’s guide page 51 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Before servicing. Wear eye protection when working on the vehicle. Use extra care when working around batter...

  • Page 58: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 52 owner’s guide over time, a subtle loss of performance may take place; therefore, it is important to establish the standard...

  • Page 59: Maintenance Procedures

    Owner’s guide page 53 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Lubrication do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess gre...

  • Page 60: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 54 owner’s guide hardware periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in...

  • Page 61: Maintenance Procedures

    Owner’s guide page 55 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Periodic service schedule check clean, adjust, etc. Replace to perform service that is listed in this schedu...

  • Page 62: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 56 owner’s guide battery charging and maintenance safety always observe the following warnings when working on or near batter...

  • Page 63: Maintenance Procedures

    Owner’s guide page 57 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench from ’shorting out’ a battery, ...

  • Page 64: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 58 owner’s guide do not overfill batteries. The charging cycle will expel electrolyte and result in component damage. A batte...

  • Page 65: Maintenance Procedures

    Owner’s guide page 59 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. The watering device should only be used if the electrolyte level is less than 1/2” (13 mm) above top of plat...

  • Page 66: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 60 owner’s guide battery cleaning to prevent battery damage, be sure that all battery caps are tightly installed. To reduce t...

  • Page 67: Maintenance Procedures

    Owner’s guide page 61 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Battery replacement before any electrical service is performed on trucourse technology model vehicles, the r...

  • Page 68: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 62 owner’s guide do not overfill batteries. The charging cycle will expel electrolyte and result in component damage. • the e...

  • Page 69: Maintenance Procedures

    Owner’s guide page 63 maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Do not perform a hydrometer test on a battery that has just been watered. The battery must go through at lea...

  • Page 70: Maintenance Procedures

    Maintenance procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page 64 owner’s guide prolonged storage battery charger, controller and other electronic devices need to be disconnected since the...

  • Page 71: Registration and Warranty

    Owner’s guide page 65 registration and warranty to register your vehicle, go to http://www.Ezgo.Com for warranty information, go to http://www.Ezgo.Com for genuine e-z-go parts & accessories, contact your local e-z-go dealer or visit www.Shopezgo.Com.

  • Page 72: Registration and Warranty

    Page 66 owner’s guide registration and warranty read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.

  • Page 73: Declaration Of Conformity

    Page 67 owner’s guide declaration of conformity declaration of conformity (europe only).

  • Page 74: Declaration of Conformity

    Page 68 owner’s guide declaration of conformity.

  • Page 75: Declaration Of Conformity

    Page 69 owner’s guide declaration of conformity.

  • Page 76: Declaration of Conformity

    Page 70 owner’s guide declaration of conformity notes:.

  • Page 78

    Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron inc. Technical communications department e-z-go division of textron inc., 1451 marvin griffin road, augusta, georgia 30906 - 3852 usa service parts manuals, as well...