1. DL manuals
  2. Ezgo
  3. Golf Cars
  4. RXV 646285
  5. Owner's Manual

Ezgo RXV 646285 Owner's Manual

Manual is about: electric powered vehicle

Summary of RXV 646285

  • Page 1

    Owner’s guide 646285 rxv electric powered vehicle revised august 2015 issued may 2015.

  • Page 2: Welcome

    Welcome thank you for purchasing this vehicle. Before you drive the vehicle, read this owner’s guide. This guide contains mainte- nance and operation information. The illustrations can show items that are optional for your vehicle. You can do most of the service procedures in this guide with common,...

  • Page 3: Owner’S Guide

    Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications. Such modifications can cause serious personal injury or death. E-z-go division of textron inc. Prohib- its and disclaims respons...

  • Page 4: Notes

    Notes ii owner’s guide this vehicle was designed and manufactured in the united states of america (usa). The standards and specifications listed in the following text originate in the usa unless otherwise indicated. Use original equipment manufacturer (oem) approved parts to keep the warranty effect...

  • Page 5: Table of Contents

    B table of contents iii owner’s guide safety general ......................................................................................................................... 1 notices, cautions, warnings and dangers .................................................... 1 general operation..............

  • Page 6: Table of Contents

    B iv table of contents owner’s guide operating procedures serial number location ........................................................................................ 27 before initial use..................................................................................................... 28 port...

  • Page 7: Table of Contents

    B table of contents v owner’s guide transporting vehicle ........................................................................................... 42 towing ................................................................................................................ 42 hauling ....................

  • Page 8: Table of Contents

    Vi table of contents notes: owner’s guide.

  • Page 9: Safety

    Safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 1 owner’s guide safety general for any questions about material in this manual, contact an authorized representative. Read and understand all labels on the...

  • Page 10: Safety

    2 owner’s guide safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. This manual contains recommended maintenance procedures from the manufacturer. Follow these procedures and fault diagnosis information to g...

  • Page 11: Safety

    B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 3 owner’s guide general operation read the following warnings before attempting to operate the vehicle: when you leave the vehicle, turn the key to the o...

  • Page 12: Safety

    4 owner’s guide safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. When you service the vehicle, always wear eye protection. Be careful when you do work around batteries or you use solvents or compressed ai...

  • Page 13: Safety

    B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 5 owner’s guide labels and pictograms 608522 fleet vehicles 608529 608522 except where permitted by law: to be operated by persons with valid drivers lic...

  • Page 14: Safety

    6 owner’s guide safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Warning windshields do not provide protection from golf balls or other flying objects. Egwhl14 609987 609694 failure to follow these instru...

  • Page 15: Safety

    B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 7 owner’s guide 610631 max 4 in. 10 cm max 14 o / 25% max 250 lbs. 110 kg 610631.

  • Page 16: Safety

    8 owner’s guide safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 614043 ce vehicles 608818 608818 cm min 150 on n f r off o r f on off i o r f on off i o on n f r off o 614043 f r off o on n on off i o r ...

  • Page 17: Safety

    B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 9 owner’s guide 614044 614044 n o n f r f f o o n o f r f f o o n n o f f o i o r f r f n o f f o i o n o n f r f f o o r f n o f f o i o p www.Ezgo.Com ...

  • Page 18: Safety

    10 owner’s guide safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 610991 610991 do not tow more than 3 vehicles max 12 mph (19 kph) towing 1 vehicle do not drive in reverse when towing vehicles max 5 mph ...

  • Page 19: Safety

    B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 11 owner’s guide 608537 : 608820 608820 www.Ezgo.Com read the manual replacement available at www.Ezgo.Com warning operate according to local laws and re...

  • Page 20: Safety

    12 owner’s guide safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes:.

  • Page 21: General Specifications

    General specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 13 owner’s guide general specifications model: rxv type: electric fleet golf car model year: 2016 part no:. 638540g01 programmable ac drive...

  • Page 22: General Specifications

    14 owner’s guide general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Model: rxv freedom™ type: electric personal golf car model year: 2016 part no:. 638542g01 programmable ac drive system: fa...

  • Page 23: General Specifications

    B general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 15 owner’s guide model: shuttle™ 2+2 rxv type: electric personnel carrier model year: 2016 part no:. 638546g01 programmable ac drive syst...

  • Page 24: General Specifications

    16 owner’s guide general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Model: shuttle™ 2+2 rxv high speed, elec type: electric personnel carrier model year: 2016 part no: 638539g01 programmable...

  • Page 25: General Specifications

    B general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 17 owner’s guide approximate vehicle dimensions figure 1 fleet and freedom vehicle dimensions 35.5” (90 cm) 38” (97 cm) 45.7” (116 cm) 68...

  • Page 26: General Specifications

    18 owner’s guide general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Figure 2 shuttle 2 + 2 vehicle dimensions 65.7” (167 cm) 105.5” (268 cm) 47” (119 cm) 35.5” (90 cm) 38” (97 cm) 45.7” (116...

  • Page 27: General Specifications

    B general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 19 owner’s guide turning diameter and incline information figure 3 vehicle incline specifications and turning diameter 19’ 2” (5.8m) reco...

  • Page 28: General Specifications

    20 owner’s guide general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes:.

  • Page 29: Introduction

    Introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 21 owner’s guide introduction controls and indicators vehicle controls and indicators consists of: (figure 1) 1. Key switch and direction selector 2....

  • Page 30: Introduction

    22 owner’s guide introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Features general information if the vehicle has accessories that were installed at the factory, some accessories continue to operate...

  • Page 31: Introduction

    B introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 23 owner’s guide state of charge meter (if equipped) soc meter (state of charge) is located on the instrument panel to the left of the key switch. ...

  • Page 32: Introduction

    24 owner’s guide introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Usb port (if equipped) usb port (3) is located to the right of the center compartment (figure 4). 12-volt power outlet (if equipped)...

  • Page 33: Introduction

    B introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 25 owner’s guide to reinstall the controller splash shield, position the splash shield by aligning the mounting holes with the holes in the body, p...

  • Page 34: Introduction

    26 owner’s guide introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Figure 6 rear seating charger receptacle connect the charger cord to this charger receptacle (16) to charge the batteries (figure 7)...

  • Page 35: Operating Procedures

    Operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 27 owner’s guide operating procedures serial number location three serial number and manufacture date code labels are on the vehicle. One of ...

  • Page 36: Operating Procedures

    28 owner’s guide operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Before initial use read, understand and follow the safety label on the cup holder. Make sure you understand how to safely op...

  • Page 37: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 29 owner’s guide disconnect the dc plug before you make or break the connections to a battery that is charging. Do not open or disassemble ...

  • Page 38: Operating Procedures

    30 owner’s guide operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. The charger dc cord has a polarized connector which fits into a receptacle on the vehicle. If the vehicle is charged with a ...

  • Page 39: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 31 owner’s guide led fault codes • red flash: the light turns on quickly, and does not flash after that - check for valid ac voltage. • one...

  • Page 40: Operating Procedures

    32 owner’s guide operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. How to operate the vehicle incorrect use of the vehicle or lack of maintenance can cause damage or decreased performance. Re...

  • Page 41: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 33 owner’s guide direction selector operation to prevent loss of control, do not move the direction selector to a different position while ...

  • Page 42: Operating Procedures

    34 owner’s guide operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. • the reverse warning beeper is deactivated with the switch in run/storage or (on european models) position: • the electroni...

  • Page 43: Operating Procedures

    B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 35 owner’s guide pedal-up braking pedal-up braking is regenerative braking that occurs when the accelerator pedal is released while the veh...

  • Page 44: Operating Procedures

    36 owner’s guide operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Sun top and windshield (if equipped) the sun top does not provide protection from roll-over or falling objects. The windshie...

  • Page 45: Maintenance

    Maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 37 owner’s guide maintenance vehicle cleaning and care to decrease the risk of severe injury read and understand all instructions supplied by the manu...

  • Page 46: Maintenance

    38 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Battery disposal return used batteries to the manufacturer or lead smelter for recycling purposes. For neutralized spills, put residu...

  • Page 47: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 39 owner’s guide how to lift the front of the vehicle only: 1. Install wheel chocks in front and behind each front wheel. 2. Place the jack under th...

  • Page 48: Maintenance

    40 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Tire repair tool list quantity tool list quantity lug wrench, 3/4”......................................................... 1 impact ...

  • Page 49: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 41 owner’s guide light bulb replacement to decrease the risk of premature bulb failure, do not allow your fingers to contact new bulbs. Use clean, d...

  • Page 50: Maintenance

    42 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Transporting vehicle towing use extra caution when towing a vehicle. Do not ride on the vehicle being towed. Do not try to tow the ve...

  • Page 51: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 43 owner’s guide hauling make sure you secure the vehicle and all items before you transport a vehicle on a trailer. Do not allow any people on a ve...

  • Page 52: Maintenance

    44 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. The vehicle owner and service technician must carefully follow the procedures recommended in this manual. The pre- ventative maintena...

  • Page 53: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 45 owner’s guide rear axle the only maintenance necessary for the first five years is the inspection of the rear axle for lubricant leakage. Unless ...

  • Page 54: Maintenance

    46 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Figure 4 torque specifications and bolt grades battery charging and maintenance safety always obey the following warnings when workin...

  • Page 55: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 47 owner’s guide always wear a safety shield or approved safety goggles when you add water or charge the batteries. Neutralize electrolyte spills wi...

  • Page 56: Maintenance

    48 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Electrolyte level and water the correct level of the electrolyte is 1/2” (13 mm) above the plates in each cell. This level will leave...

  • Page 57: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 49 owner’s guide hand held watering devices available at an automotive parts store, or automatic watering devices like the one included in the e-z-g...

  • Page 58: Maintenance

    50 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. The correct cleaning method is to spray the top and sides of the batteries with a solution of baking soda and water. Apply this solut...

  • Page 59: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 51 owner’s guide 1. Turn key switch to the off position and remove the key. 2. Disconnect the main negative (-) battery cable (bl-). 3. Disconnect t...

  • Page 60: Maintenance

    52 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 10. 4 - 12v battery system: with the j-bolts (11) in the battery hold-down (8) and held in place by the hex nuts (10) on the end of t...

  • Page 61: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 53 owner’s guide aerosol containers of battery protector spray must be used with extreme care. Insulate the metal container to decrease the risk of ...

  • Page 62: Maintenance

    54 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Permanent damage to the battery. To prevent damage, the battery must be charged again. Use a hydrometer to find the specific gravity ...

  • Page 63: Maintenance

    B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 55 owner’s guide hydrometer a hydrometer is used to test the state of charge of a battery cell. This is performed by measuring the density of the el...

  • Page 64: Maintenance

    56 owner’s guide maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Using a hydrometer 1. Draw electrolyte into the hydrometer and release it several times to permit the thermometer to adjust to the el...

  • Page 65: Periodic Service Schedule

    Periodic service schedule read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 57 owner’s guide periodic service schedule periodic service schedule - check c&a - check & adjust cl - clean r - replace *use only dist...

  • Page 66: Periodic Service Schedule

    58 periodic service schedule read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s guide.

  • Page 67: Appendix A

    Appendix a read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. A owner’s guide appendix a declaration of conformity.

  • Page 68: Appendix A

    B appendix a read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide.

  • Page 69: Appendix A

    Appendix a read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. C owner’s guide.

  • Page 70: Notes:

    Notes: d appendix a read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s guide.

  • Page 71

    Read the following warnings before operating vehicle: when you leave the vehicle, turn the key to the off position and remove the key from the vehicle. Drive the vehicle only as fast as terrain and conditions allow. Consider the terrain and traffic conditions. Consider environmental conditions that ...

  • Page 72

    E-z-go textron, inc. 1451 marvin griffin road augusta, georgia 30906-3852 usa contact us: north america: technical assistance and warranty phone: 1-800-774-3946, fax: 1-800-448-8124 service parts phone: 1-888-getezgo (1-888-438-3946), fax: 1-800-752-6175 international: phone: 001-706-798-4311, fax: ...