- DL manuals
- Ezgo
- Utility Vehicle
- ST SPORT 2+2
- Service Manual
Ezgo ST SPORT 2+2 Service Manual
Summary of ST SPORT 2+2
Page 1
St sport 2+2 owner's manual & service guide.
Page 2: Safety
Safety (notes, cautions and warnings continued on inside of back cover) notes, cautions and warnings throughout this guide note, caution and warning will be used. A note indicates a condition that should be observed. A caution indicates a condition that may result in damage to the vehicle. A warning...
Page 3: Owner’S Manual and
Page i owner’s manual and service guide owner’s manual and service guide electric powered utility vehicles st sport 2+2 starting model year 2005 e-z-go division of textron, inc. Reserves the right to make design changes without obligation to make these changes on units previously sold and the infor-...
Page 4: General Information
Page ii general information owner’s manual and service guide this vehicle has been designed and manufactured in the united states of america (usa) as a ‘world vehicle’. The standards and specifications listed in the following text originate in the usa unless otherwise indicated. The use of non origi...
Page 5: Table of Contents
Page iii table of contents owner’s manual and service guide safety ................................................................................................................ Inside covers general information .........................................................................................
Page 6: Table Of Contents
Page iv owner’s manual and service guide table of contents environmental concerns ..................................................................................................................... 10 repair .............................................................................................
Page 7: Table of Contents
Page v table of contents owner’s manual and service guide using a hydrometer .................................................................................................................................24 fig. 31 hydrometer temperature correction ....................................................
Page 8: Table Of Contents
Page vi owner’s manual and service guide table of contents notes:.
Page 9: Safety Information
Owner’s manual and service guide safety information page vii this manual has been designed to assist the owner-operator in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service...
Page 10: Safety Information
Owner’s manual and service guide safety information page viii use of the material in this manual. This vehicle conforms to the current applicable standard for safety and performance requirements. These vehicles are designed and manufactured for off-road use. They do not conform to federal motor vehi...
Page 11: Safety Information
Owner’s manual and service guide safety information page ix maintenance always maintain your vehicle in accordance with the manufacturer’s periodic service schedule. Always ensure that mechanics performing repairs are trained and qualified to do so. Always follow the manufacturer’s directions if you...
Page 12: Safety Information
Owner’s manual and service guide safety information page x notes:.
Page 13: Safety Information
Safety information page xi owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings general the following text is provided as recommended by part ii of asme/ansi b56.8-1988. The manufacturer stro...
Page 14: Safety Information
Safety information page xii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 4.8 control of noxious gases and fumes 4.8.1 when equipment powered by internal com- bustion engines is used i...
Page 15: Safety Information
Safety information page xiii owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 5.4.9 carriers shall not be parked or left unattended such that they block or obstruct fire aisles, access to...
Page 16: Safety Information
Safety information page xiv owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings 6.2 maintenance procedures 6.2.1 maintenance and inspection of all carriers shall be performed in conformance ...
Page 17
Operation and service information page 1 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time ...
Page 18
Operation and service information page 2 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings portable charger installation to prevent overheating that may cause serious damage to the charger...
Page 19
Operation and service information page 3 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings if the vehicle is equipped with lights, the key switch has a position to operate them, indicated ...
Page 20
Operation and service information page 4 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings load bed to reduce the possibility of severe injury or death, read, understand and fol- low the d...
Page 21
Operation and service information page 5 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings seating vehicles equipped with convertible carrier to prevent severe injury or death, rear seat p...
Page 22
Operation and service information page 6 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings operating the vehicle improper use of the vehicle or the lack of proper maintenance may result in...
Page 23
Operation and service information page 7 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings • slowly depress the accelerator pedal to start the motor. Release service brake when motor start...
Page 24
Operation and service information page 8 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings fig. 10 load bed configurations and capacities convertible carrier (rear facing seat/cargo deck) ...
Page 25
Operation and service information page 9 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings clean windshield with lots of water and a clean cloth. Minor scratches may be removed using a com...
Page 26
Operation and service information page 10 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings common sense operation to prevent severe injury or death, observe the fol- lowing: never transpo...
Page 27
Operation and service information page 11 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings repair lifting the vehicle tool list qty. Required floor jack .....................................
Page 28
Operation and service information page 12 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings to reduce the possibility of severe injury caused by a broken socket when removing wheels, use o...
Page 29
Operation and service information page 13 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings light bulb replacement to reduce the possibility of premature bulb failure, do not touch new bul...
Page 30
Operation and service information page 14 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings always remove windshield before transporting. Maximum speed with sun top installed is 50 m.P.H. ...
Page 31
Operation and service information page 15 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings periodic service schedule to prolong vehicle life, some mainte- nance items must be serviced mor...
Page 32
Operation and service information page 16 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings tire inspection tire condition should be inspected per the periodic ser- vice schedule (ref. Fig...
Page 33
Operation and service information page 17 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings all driving brake tests must be done in a safe location with regard for the safety of all person...
Page 34
Operation and service information page 18 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings capacities and replacement parts fig. 22 add, check and drain axle lubricant fig. 23 lubrication...
Page 35
Operation and service information page 19 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings hardware periodically, the vehicle should be inspected for loose fasteners. Fasteners should be ...
Page 36
Operation and service information page 20 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings batteries and charging safety always observe the following warnings when working on or near batt...
Page 37
Operation and service information page 21 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings monthly • inspect all wiring for fraying, loose terminations, corrosion or deterioration of insu...
Page 38
Operation and service information page 22 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings even if the water is colorless, odorless, tasteless and fit for drinking, the water should be an...
Page 39
Operation and service information page 23 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings to prevent battery explo- sion that could result in severe personal injury or death, extreme car...
Page 40
Operation and service information page 24 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings hydrometer a hydrometer (p/n 50900-g1) is used to test the state of charge of a battery cell (re...
Page 41
Operation and service information page 25 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings and replaced with a good battery of the same brand, type and approximate age. Battery charger ma...
Page 42
Operation and service information page 26 owner’s manual and service guide read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all notes, cautions and warnings.
Page 43: General Specifications
Page 27 general specifications owner’s manual and service guide general specifications.
Page 44: General Specifications
Page 28 owner’s manual and service guide general specifications st model sport 2+2 standard equipment: chassis welded tubular steel; powder coated (durashield™) body flexible, impact resistant durashield™ injection molded tpe (thermoplastic elastomer) with base coat/clear coat batteries 36 vdc, six ...
Page 45: General Specifications
Page 29 general specifications owner’s manual and service guide fig. 33 vehicle dimensions and incline specifications 6 in (15 cm) 107 in (272 cm) 49 in (124 cm) 65.5 in (166 cm) rear 38 in (96 cm) front 38.5" (97 cm) 81.5 in (207 cm) 46.5 in (118 cm) st sport 2+2 recommended max ramp grade 25% or 1...
Page 46: General Specifications
Page 30 owner’s manual and service guide general specifications fig. 34 turning clearance diameter turning clearance diameter st sport 2+2 20.5 ft (6.3 m).
Page 47: Vehicle Warranties
Page 31 owner’s manual and service guide vehicle warranties vehicle warranties.
Page 48: Vehicle Warranties
Page 32 owner’s manual and service guide vehicle warranties domestic warranty (u.S. And canada) to obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized branch or the warranty department with vehicle serial number and manufacturer date code..
Page 49: Vehicle Warranties
Page 33 vehicle warranties owner’s manual and service guide 2005 international warranty (all countries outside the u.S. And canada) the e-z-go division of textron, inc. ( “e-z-go”) warrants to the original retail purchaser or the origi- nal retail lessee that any 2005 e-z-go vehicle and/or battery c...
Page 50: Vehicle Warranties
Page 34 owner’s manual and service guide vehicle warranties notes:.
Page 51: Declaration of Conformity
Page 35 owner’s manual and service guide declaration of conformity declaration of conformity (europe only) declaration of conformity is packaged with vehicle. For additional information, contact: ransomes jacobsen limited west road, ransomes europark, ipswich, england, ip3 9tt.
Page 52: Declaration of Conformity
Page 36 owner’s manual and service guide declaration of conformity notes:.
Page 53: Labels and Pictograms
Appendix a - 1 labels and pictograms owner’s manual and service guide labels and pictograms.
Page 54: Labels and Pictograms
Appendix a - 2 owner’s manual and service guide labels and pictograms notes:.
Page 55: Labels and Pictograms
Appendix a - 1 labels and pictograms owner’s manual and service guide labels and pictograms.
Page 56: Labels and Pictograms
Appendix a - 2 owner’s manual and service guide labels and pictograms notes:.
Page 57: Labels and Pictograms
Appendix a - 3 labels and pictograms owner’s manual and service guide fig. 35 label locations warning windshields do not provide protection from golf balls or other flying objects. Egwhl14 warning keep entire body inside car. 27653g01 do not tamper with or change this adjustment of the governor. Fai...
Page 58: Labels and Pictograms
Appendix a - 4 owner’s manual and service guide labels and pictograms fig. 36 pictogram definitions warning 1. Read manual 2. Warning do not operate if using alcohol or drugs 4. Max 14 ˚ / 25 % maximum cross hill/ramp angle as specified 5. ! Warning maximum cross hill/ramp angle as specified 6. P p ...
Page 59: Labels and Pictograms
Appendix a - 5 labels and pictograms owner’s manual and service guide fig. 37 pictogram definitions warning lethal voltage 26. Do not expose to flame 27. 1 3 h o 2 p p clean up gasoline spills withwater before starting engine 15. 2 p p 16. Unlead gasoline p p 18. Ground fuel pump p p 17. Do not spil...
Page 60: Labels and Pictograms
Appendix a - 6 owner’s manual and service guide labels and pictograms fig. 38 pictogram definitions operate from drivers side only 36. Keep arms and legs within vehicle 37. F to operate vehicle in forward: ✱ turn key to on ✱ move direction selector to forward ✱ depress accelerator pedal and accelera...
Page 61: Labels and Pictograms
Appendix a - 7 labels and pictograms owner’s manual and service guide fig. 39 pictogram definitions auxiliary lights 62. Horn button 63. 56. Forward neutral reverse warning read owner's manual before engaging two or four wheel drive 57. Push top of switch to lock differential push bottom of switch t...
Page 62: Labels and Pictograms
Appendix a - 8 owner’s manual and service guide labels and pictograms notes:.
Page 63
Read and understand the following warnings before attempting to operate the vehicle: to prevent personal injury or death, observe the following: when vehicle is to be left unattended, engage parking (park) brake, move direction selector to neutral, turn key to ‘off’ position and remove key. Drive ve...
Page 64
Copyrighted material this manual may not be reproduced in whole or in part without the express permission of e-z-go division of textron, inc. Technical communications department p/n 602560 issued: april 2005 e-z-go division of textron, inc., 1451 marvin griffin road, augusta, georgia usa 30906-3852 ...