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Fabbri Termomeccanica F120 Technical Manualbook

Manual is about: WARM AIR GENERATOR

Summary of F120

  • Page 1

    Technical guidebook user guide assembling maintenance serial number warm air generator year of manufacturing text version 11-09 mod. F85 mod. F120 mod. F240 fabbri termomeccanica s.R.L. Via cangiotti, 10 61100 pesaro (pu) tel.0721/282537 fax 0721/282970 www.Fabbritermomeccanica.It e-mail: info@fabbr...

  • Page 2

    2 legend this symbol indicates danger, and will be used every time the operator’s safety is involved. This symbol indicates caution and is used to draw attention on very important operations needed for the proper and long-lasting use of the. This symbol represents an environmental note, and draws at...

  • Page 3

    3 fabbri termomeccanica s.R.L. Via cangiotti, 10 61100 pesaro tel.0721/282537 fax 0721/282970 www.Fabbritermomeccanica.It e-mail: info@fabbritermomeccanica.It model serial number year of manufacturing dear customer, before using the machine, it is important to read this handbook. In order to ensure ...

  • Page 4: Index

    4 index 1 technical specifications ............................................................................................ 5 1.1 machine description ...................................................................................................................................... 5 1.2 appli...

  • Page 5: 1  Tecnical Specifications

    5 1 tecnical specifications 1.1 machine description this machine is a warm air generator which operates with solid fuel. The framework is made up of a square profiled steel chassis and panels in galvanized polished steel. On the chassis’ lower part are located the vents for the air to be heated, whic...

  • Page 6

    6 en 563 machine safety – contact surface temperature. Ergonomic data to establish temperature va- lues limits for heated surfaces. (june 1994). Uni 8364 heating systems – checkup and maintenance. 2. Directive cee 73-23 (directive regarding low tension). En 60204-1 machine safety – electric equipmen...

  • Page 7: Fabbri

    7 1.5 models mod. F350 mod. F28 mod. F55 s.V. Mod. F55 c.V. Mod. F85 s.V. Mod. F85 c.V. Mod. F120 mod. F240 fig.2 fig.3 1.6 identification when contacting the manufacturer, always provide the machine’s serial number and year of manufacturing, found on the plate affixed on the right hand side (see fig....

  • Page 8

    8 1.6 identification fig.5 1.8 labelling the machine features warning labels in the indicated areas (fig.5). Fig.4 f28 560 1560 1900 920 920 170 a (mm) b (mm) b1 (mm) c (mm) c1 (mm) weight (kg) models f55 s.V. 690 1750 2100 1150 1150 260 f55 c.V. 690 1750 2100 1150 1520 305 f85 s.V. 800 1980 2400 128...

  • Page 9

    9 1.9 technical specifications models data f28 f55 f85 f120 f240 f350 fuel wood - chippings – turf furnace power (kcal/h) 29900 69000 99500 150000 300000 437000 (kw) 34 80 115 175 350 510 effective convention- al power (kcal/h) 25000 55000 80000 120000 240000 350000 (kw) 29 64 93 140 279 407 air int...

  • Page 10: 2 Installation

    10 2 installation warning! The generator’s installation must be performed in observation of the current laws and technical rules, and its design must be performed by a freelance professional with regular profession registration heating system design and installation law n. 46, 5th may 1990. “rules f...

  • Page 11

    11 installation rules for the electric system’s safety. Law n. 186, 1st march 1968. “rules for producing and installing electrical and electronic systems, materials, and machines.” italian electro-technical committee rule 64-8. Electric systems operating at a nominal tension non above 1000 v a/c and...

  • Page 12

    12 2.4 environmental specifications while positioning the machine, keep in mind that its functioning is guaranteed under an ambient temperature between 5°c and 40°c, and relative humidity between 35% and 75% 2.5 installation - package do not throw the package in the trash, instead separate the vario...

  • Page 13

    13 warning! The initial vertical section of the flue should never measure more than 2 or 3 meters in length (pos. 5 fig.7a-7b-7c) before applying the t-shaped tract (pos.7 fig.7a-7b-7c). 6 1 2 2÷3 mt. 4 5 7 6 7 3 protection during plugging of the electric power cable models f85 without fumes vent fig.7...

  • Page 14

    14 2.6 maintenance space during installation of the machine, it is advisable to set up an area for later maintenance operations, as indicated in fig. 8. Important: the values in the tables are the recommended minimum values. 2.7 electric plug-in warning! Before plugging in, make sure you have a prope...

  • Page 15

    15 - make sure the vents’ orientation in correct (refer to the arrows on the fans) warning! Should this checkup be skipped, the combustion chamber could be damaged during the first startup, due to overheating of the entire machine. In the f85 sv model, proceed as follows: - turn on the general; - pre...

  • Page 16: 3 Operation

    16 3 operation in the f85cv - f120- f240 models 3.1 preliminary controls warning! Before starting up the machine make sure that: - the power grid’s general switch is turned off (pos. Off). - the machine’s general switch is turned on 0 (pos.A fig. 11). - all installation and assembling has been perfor...

  • Page 17

    17 3.3 twin thermostat operation the thermostat’s sensor is placed on the suction vent. It can start and stop the ventilation system (fan function), and regulates the overheating alarm mechanism (limit function) when it is available. 3.3.1 fan function when the ambient temperature near the sensor re...

  • Page 18

    18 model f85 sv only. 3.1 preliminary controls warning! Before starting up the machine make sure that: the power grid’s general switch is turned off (pos. Off). The machine’s general switch is turned on 0 (pos.1 fig. 11). All installation and assembling has been performed correctly, especially during...

  • Page 19

    19 to adjust combustion, regulate suction power in the lower door (pos.3 in fig.13). When temperature reaches 45°c, the air vents will activate automatically (pos.5 in fig.16), and they will automatically switch off as well when temperature drops below 41°c. The alarm’s thermostat is already set to ac...

  • Page 20

    20 3.4 operation the machine must only be loaded with fuel via the upper door (pos. 1 in fig.13). Fuel examples include: - dry wood not treated with chemicals. - wood chippings pressed in bundles. Warning! Do not use powdered wood, nor liquid fuel, during startup and combustion. Removing ashes. Remov...

  • Page 21: 4 Ordinary Maintenance

    21 4 ordinary maintenance 4.1 preliminary controls warning! Before maintenance, make sure that: - the power grid’s general switch is turned off (pos. Off). - the machine’s general switch in on 0 (fig. 18), that a padlock is placed on the appropriate lock, and its keys given to the safety operator. -...

  • Page 22

    22 4.2.1 wiping off the ash every time the machine is stopped, the ash on the bottom of the combustion chamber must be removed 4.2.2 cleaning the flue to proceed with cleaning you must: - unplug suction (pos. A in fig. 19). - unplug the flue from the suction (pos. B in fig. 19). - remove soot from the ...

  • Page 23

    23 4.4 replacing the thermostat probe (model f85 sv only) to replace the thermostat probe: - unscrew the probe holder (pos.A fig.21); - remove the probe holder and remove the central screw (pos.B fig.21) in the probe’s lodge; - unplug the probe’s lodge by unscrewing it (pos.C and pos.D fig.21); - repla...

  • Page 24: 5   End Of Service

    24 5 end of service when the machine’s lifetime is up, you should: - remove all rubber parts (o-ring, gaskets, girds, etc...). - remove all recyclable plastic components (thermoplastic parts) and separate them from the unrecyclable ones (thermo-resistant parts). - remove all copper parts (cables). D...

  • Page 25: 7  Spare Parts Catalogue

    25 n° bezeichnung n° descrizione n° description 1 sonda temperatura aria 2 termostato accensione aria 3 termometro indicatore 4 quadro elettrico 5 griglia di appoggio scar- ti 6 sportello di controllo estrazione ceneri 7 sportello caricamento manuale 8 sportello pulizia tubi 9 bocche di mandata aria...

  • Page 26

    26 tav.1 spare parts f85 f 85 with fumes vent f 85 without fumes vent 3 8 7 6 5 4 10 11 12 9 9 1 8 5 4 10 11 7 6 2.

  • Page 27

    27 tav.2 spare parts f120-f240 3 9 2 8 7 6 5 4 10 11 12 13.

  • Page 28

    28 tav.3 electric plan f85-1 without fumes vent 4 int. Generale 400 1.1 3.3 motore ventola aria 3 100 tipico f85 2 1 - - foglio definizioni protezione salvamotore contattore interruttore valvole potere di interruzione comando in base fusibile vn pn a a a v kw pn (ac3) vn in v a kw ka potenza attiva ...

  • Page 29

    29 tav.4 electric plan f85-1 with fumes vent sonda temp. 1 2 3 4 5 fronte quadro morsettiera 300 0 1 collegamenti tlc 1 forno non devono essere inferiori ad ip44. Alimentazione gener ale. - le maniglie dell'int. Gen. Sono interbloccate con l'antina. Il quadr o si p u aprire solo ad - in fase di inst...

  • Page 30

    30 tav.5 electric plan f85-1 with fumes vent 4 int. Generale motore ventola fumi 400 1.1 3.3 motore ventola aria 3 0.250 0.9 3 100 100 f85 tipico foglio 1 - 2 - con ventol a 50hz 380v m2 m1 1 2 3 i1 c1 rt 1 i2 rt2 2 2 definizioni t - contatto termostat i c - contattori rt - rel ® termic i i - interr...

  • Page 31

    31 tav.6 electric plan f85-2 with fumes vent alla ventola fumi termost. Ventola alla ventola aria 1 2 3 4 5 6 7 8 u v w morsettiera tipico f85 - - foglio 2 2 con ventola c1 9 t/2 collegamenti aux. 1 1 8 m a 0 1 300 fronte quadr o definizioni c - contattori m - motor i t - contatto termostat i rt - r...

  • Page 32

    32 tav.7 electric plan f120-1 2.9 int. Generale motore ventola fumi 400 2.2 motore ventola aria 0.55 1.6 3 4 16 400 2 0.080 400 100 100 3 f120 tipico 2 1 - - foglio definizioni i - interruttori di manovr a rt - re l ® termic i m - motor i c - contattori t - contatto termostat i legenda (assorbimento...

  • Page 33

    33 tav.8 electric plan f120-2 morsettier a f120 2 2 - - foglio tipico definizioni - i termostati indicati (t) i cui contatti sono rappresentati con numeri diversi, o appar ten= gono allo stesso termostato munito di diverse soglie di intervento o a termostati singol i (uno - le dimensioni del fronte ...

  • Page 34

    34 tav.9 electric plan f240-1 3 2 1 m1 i1 6 4 5 i2 3.65 int. Generale motore ventola fumi 400 3 motore ventola aria 400 0.55 1.6 m2 2 2 16 400 0.080 3 4 3 100 50 (back-up con fusibili) f240 tipico - - foglio 1 2 definizioni vn - tensione nominale (dell'apparecchio) pn - potenza attiva nominale ib - ...

  • Page 35

    35 tav.10 electric plan f240-2 alla ventola fumi allarme termost. Termost. Ventola alla ventola aria 1 2 3 4 5 6 7 9 8 u v w 10 morsettier a f240 2 2 - - foglio tipico definizioni - i termostati indicati (t) i cui contatti sono rappresentati con numeri diversi, o appar ten= gono allo stesso termosta...