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Assembly manual factorbikes.Com.
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Congratulations on the purchase of your factor product. Please review thoroughly the following instructions and only follow them for correct operation and use. Should you fail to follow the following instructions and warnings, this could result in damage of the product, damage to the bicycle and in ...
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Paint finish and decal damage resulting from normal wear and tear, taking part in competition, jumping, downhill and/or training for any such events or as a result of exposing the bicycle to, or riding the bicycle in, severe conditions or climates. Labour and/or transport charges for full or part re...
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Assembly manual 01 necessary tools instructions 1-1 torque wrench with 3, 4, 5mm hex & torx t20 bits brt-002 bearing press from enduro bearings sand paper (120-180 grift) park tool ir-1 marker hacksaw with carbon cutting saw blade grease & loctite 243 & 641 isopropyl alcohol route the di2 seat post ...
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Place the battery holders around the di2 battery. The male shell grooves must match with the female battery groove. 1-5 insert battery in the seat post. 1-6 assembly manual 02 1-4 slide 4 mm hex wrench through the hole under the top tube and use to guide the seat post wedge into position 1-8 apply b...
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Di2 cable routing 2-2 assembly manual 03 2-1 note: park tool offers an excellent internal cable routing kit (park tool ir-1) to help you easily route your cables. If you do not have access to this kit you can use a derailleur inner wire and a 5mm metal cable ferrule to route your wires. Route the re...
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Route the front derailleur di2 cable through the seat tube hole to the bottom bracket exit window. Connect to the di2 junction b. 2-4 route the di2 cable from the junction a to the junction b through the down tube (as pictured) to the bottom bracket shell exit window. Assembly manual 04 2-3 carefull...
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3-2 3-3 lightly grease the upper headset bearing and then install in upper headset cup. Install fork lightly grease and install compression ring. Lightly grease lower headset bearing and slide onto the fork steerer tube. Assembly manual 05 3-1 3-4 install headset cone spacer 3-5 select the desired a...
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Cutting the fork with a marker, make a line on the steerer tube just above the top of the stem. (if using an aftermarket stem we recommend using a 5mm spacer above the stem) and remove the fork. Install fork in fork cutting guide and carefully line 4mm below your previous mark with the cutting slot ...
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Install top cap using m5 bolt and align the barstem with the front wheel. Tighten the headset top cap bolt until there is no bearing play but the headset still spins freely. With the black inc barstem, during reassembly, check that the top of the headset compression plug is no more than 3mm below th...
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Route the rear shifter cable. Connect the jc-130 and rear shifter cable to the shimano rs910. Route the jc-130 through the handlebar. Note that the cables to both the front shifter and the jc-200 need to be pulled through at the same time. Assembly manual 08 5-1 5-2 5-3 barstem di2 routing shimano j...
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7-2 7-3 clean the inside of the frame bottom bracket & the bottom bracket cups with an isopropyl alcohol. Apply loctite 641 on the grooves of the both bottom bracket cups. Install the cups into the frame with brt-002 bearing press from enduro bearings. 7-1 bottom bracket route rear brake inner wire ...
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For 24 or 22 mm cranks install the included wheels mfg bbright reducers/adapters. Assembly manual 10 7-4 8-2 release the bolt and remove the cover. Install the computer mount and tighten the 2 bolts to 2 nm. 8-1 computer mount.
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Install cages and tighten m5 bolts with t20 torx to 2 nm. Assembly manual 11 9-1 bottle cage in case of dropout replacement, apply loctite 243 on bolts threads and tighten to 1 nm. 10-1 rear dropout.
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