- DL manuals
- Factory Cat
- Scrubber
- 29
- Operator and parts manual
Factory Cat 29 Operator and parts manual
Summary of 29
Page 1
A www.Factorycat.Com r.P.S. Corporation phone: 1-800-634-4060 p.O. Box 368 fax: 1-866-901-3335 racine, wisconsin 53401 c actory operator and parts manual 3 0 0 0 s e r ie s 29,33 walk-behind scrubber 28,32 cylindrical.
Page 2: 3000 Series Walk-Behind
A c actory 3000 series walk-behind scrubbers factory cat scrubbers are designed and built to clean schools, malls, warehouses, retail outlets or just about any application where extra cleaning performance is desired and durability is demanded. The factory cat 3000 series comes standard with a class ...
Page 3: Machine Information
Page 23-24 page 25-26 page 27-28 page 29-30 page 31-32 page 33-34 page 35-36 page 37-38 page 39-40 machine information please fill this area out at the time of installation for future reference. Model number_____________________________________________________________ serial number:_________________...
Page 4: Page 2
Warranty registration form ***complete form immedeatley and fax back to (886)-901-3335*** dealer:________________________________________________________ serial number:_________________ location (city, state):_________________________________________ install date:____________________ customer:______...
Page 5: 3400
3400 (7/16" roto-poly 3/16" (plated steel) (2) 11" diameter x 4" (2) 6" diameter x 2" 57" x 25" x 43" 38", or 45" 494 lbs. 974 lbs. (2) 17 inches direct 33 inches (2) 1.0 hp 350 rpm 350 rpm (2) 32 inch chain 32 inches 2.0 hp 800 rpm 800 rpm 0-200 lb. (5) automatic settings 30 gal 0-1.75 gpm 30 gal 1...
Page 6: Common Wear Parts
Common wear parts page 4 item brush type brushes super-grit tough-grit midi-grit light-grit poly (.028) nylon (.016) tampico butcher wire pad driver extra pad driver retaining clip: 40-433 brush repair kit: 40-423 replacement locating clip for all disk brushes pads super black black brown green blue...
Page 7: Safety Messages
Safety messages your safety, and the safety of others, is very important, and operating this unit safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other safety information in the manual. This information informs you of...
Page 8: !! Safety Precautions!!
!! Safety precautions!! Warning: hazardous voltage. Shock, burns or electrocution can result. Always discon- nect the batteries before servicing machine. Warning: batteries emit hydrogen gases, explosion or fire can result. Keep sparks and open flames away. Warning: charge unit in a well ventilated ...
Page 9: Page 7
Machine controls and features page 7 figure 1. Figure 1. Figure 1. Figure 1. Figure 1. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 19 22 23 24 25 26 27 28 29 30
Page 10: Page 8
Page 8 controls and functions see figures (1-5) on page 7 see figure 1 1. Main power switch: turns the machine on and off. 2. Speed control knob: controls the drive speed on the machine 3. Reverse switch: depress down to drive in reverse. Reverse is set at 50% speed for safety. 4. Lcd screen: lists ...
Page 11: Machine Setup
Machine setup uncrating machine carefully check the crate for any signs of damage. Batteries are in the unit. To uncrate the machine, remove banding from around the crate. Take off the top and sides and dispose of properly. Remove banding from machine. Remove the chocks around the drive wheels. Fold...
Page 12: Page 10
Page 10 6. When both brushes are engaged replace the brush access door and tighten it back down with the wingnuts. (see figure 14.) *** for correct pad application , call your local dealer*** attaching cylindrical brushes 1. Turn on machine power 2. Raise the scrub deck by depressing the brush switc...
Page 13: Page 11
Page 11 one pass scrubbing steps: (see figure 16.) 1. Turn machine on, make sure the speed knob is at the lowest setting. 2. Lower squeegee by moving the lift lever all the way to the right 3. Lower scrub head to the floor, use the top half (+) of the brush switch. 4. Turn on the solution switch and...
Page 14: Page 12
Page 12 operating hints 1. Observe the amount of solution the machine is dispensing on the floor and adjust to the desired flow. To increase the solution flow rate, move the solution lever to the operators right. To shut the solution off completely, use the switch, or just release the foot pedal. 2....
Page 15: Page 13
Page 13 battery charging caution: the following instructions are intended for the 24v charger supplied with the machine. Do not use any other charger with this machine. Charger specifications output voltage of 24 volts. Output current of 36 amps max. Input voltage of 110 volts/60 hz. Automatic shut ...
Page 16: Page 14
Page 14 monthly maintenance 1. Check scrub head and squeegee lifting cables for wear and spring tension. 2. Check machine for water leaks and loose nuts and bolts. 3. Check to see if battery cabels are tightened (tighten if needed) 4. Check parking breake 5. Check condition of scrub deck lifting cab...
Page 17: Page 15
Page 15 preventative maintenance records use this form to make copies for your internal records preventative maintenance checked note rotate brushes _____________ ____________________________________ rotate side brooms _____________ ____________________________________ drain solution tank __________...
Page 18: Page 16
Page 16 preventative maintenance records use this form to make copies for your internal records preventative maintenance checked note rotate brushes _____________ ____________________________________ rotate side brooms _____________ ____________________________________ drain solution tank __________...
Page 19: Page 17
Page 17 figures 22-25. 1. Battery level indicator - indicates the energy level remaining in the batteries. (shown on all menu displays) 2. Scrubbing deck down pressure gauge - sets the down pressure on the brushes. (see figure 22.) 3. Vaccum on - tells you when the vaccum is on. (see figures 22. And...
Page 20: Page 18
Page 18 troubleshooting central command (figure 26.) (figure 27.) (figure 28.) (figure 29.) note: this machine is operated by a sopysticated electronic "brain" that has many fail-safes within it. The brain self-analyzes problems and flashes a four-digit numeric code of what is wrong in the lcd windo...
Page 21: Page 19
Page 19 9. All other error codes. Turn off the key, and disconnect the positve battery cable from the batteries for more than one minute (the time is needed to drain the brain's on-board capacitor). Reconnect cables, being sure that it is tight. Too loose and you will burn battery. If you overtighte...
Page 22: Trouble Shooting
Trouble shooting page 20 problem no power, nothing operates brush motor(s) do not operate drive motor does not operate vacuum motor does not operate drive motor runs incorrectly insufficient solution flow cause faulty key switch batteries need charging faulty battery loose battery cable main circuit...
Page 23: Trouble Shooting
Trouble shooting page 21 problem no solution flow poor water recovery poor water recovery on turns rear tires noisy poor traction short run time cause no solution in tank solution valve off solution switch off solution screen clogged faulty solution solenoid faulty solution switch recovery tank is f...
Page 24: Page 22
Page 22 model 3000/3400 machine parts section tanks are made in red and yellow. If you need yellow use the alternate part number. If you need red parts, use the normal part. If there is only one part number, that is the only color that part comes in..
Page 25
Blank.
Page 26: Page 23
27 32 42 24 25 16 18 19 20 13 14 4 5 6 8 1 2 26 29 23 22 7 38 41 9 44 11 30 31 34 33 15 48 43 41 37 22 21 12 34 17 46 39 40 33 36 36 45 33 10 28 3 35 38 49 page 23 solution tank lower body.
Page 27: Page 24
Item part no. Alt. Part no. Description comments qty 1 32-4141 32-4140 solution tank 1 2 32-4150 1/4 id x 18" tube 1 3 32-7190 tank cable 1 4 32-1087 battery wall 1 5 32-1090 actuator mount panel 1 6 32-1480 battery tray liner 1 7 32-4010 fill door 1 8 32-4020 fill door gasket 1 9 32-4025 fill door ...
Page 28: Page 25
Page 25 17 7 1 25 5 2 19 13 29 18 4 3 6 28 26 26 24 14 11 9 17 11 23 27 20 12 15 16 8 23 27 10 21 22 recovery tank upper body.
Page 29: Page 26
Item part no. Alt. Part no. Description qty 1 32-7010 32-7011 recovery tank 1 2 7-712 overfill shutoff ball 1 3 32-4091 vacuum cover, lower 1 4 32-4090 vaccuum lid gasket 1 5 32-4080 vacuum ball plate 1 6 32-4050 vacuum cover, upper 1 7 290-7210 drain hose 1 8 21-4095 vac motor screen 1 9 21-4074 va...
Page 30: Page 27
Page 27 chassis 27 34 24 20 23 28 31 32 22 1 3 8 4 14 15 16 21 5 6 33 30 17 32 29 7 13 13 9 12 29 30 2 25 26 10 11 11 29 32 25 7 to 5-4 46, see dis k s cru bhe ad ass y, p g 2 7-2 8 to 32-41 40, se e so lutio n ta nk & lower body, pg 21-22 18 for machines with serial # 4000 and higher use part numbe...
Page 31: Page 28
Item part no. Description comments qty 1 32-1000 mainframe 1 2 32-1010 frame brace 2 3 32-1030 brushhead pivot plate 1 4 32-1051 splash bracket 1 5 32-1052 splash band 1 6 32-1055 rear splash curtain 1 7 32-3000 euclid transaxle model 278 1 8 32-3040 32-3045 32-3050 32-3055 tire, gray, pneumatic, 4....
Page 32: Page 29
1 6 7 8 page 29 25 69 20 29 68 2 19 30 16 71 45 70 47 33 18 20 31 29 32 14 22 23 63 15 34 24 21 24 67 65 18 30 disk brush heads 26 28 27 13 9 10 11 12 66 64 14 3 37 38 5 35 41 4 53 41 52 54 35 36 56 57 2 39 17 58 59 60 61 42 9 42 *.
Page 33: Page 30
Item part no. Description qty 1 7-402 scrub head platform 1 2 7-165 switch bracket 1 3 32-1350 model 3000 left jaw 1 4 7-134l lh jaw hinge 1 5 32-1310 33" jaw splash curtain 1 6 32-1030 brushhead pivot plate 1 7 32-1090 actuator mount panel 1 8 32-4031 1/2" id clear hose, 34" lg 1 9 7-169 switch bra...
Page 34: Dual Disk
14 3 dual disk shroud system page 31 15 7 24 16 18 10 8 28 20 17 5 6 4 18 21 26 19 25 12 22 23 26 21 9 24 26 21 20 5 13 11 17 2 1 25 22 27 22 18 28 26 to 32-4140 or 32-4141.
Page 35: Page 32
Item part no. Description comments qty 1 32-1101 left shroud (17") 1 2 32-1111 right shroud (17") 1 3 32-1142 bandeau cover 1 4 32-1165 shroud splash curtain (17") 1 5 32-1120 end shroud support 2 6 32-1124 right shroud band (17") 1 7 32-1126 roller bracket 2 8 32-1136 left shroud band (17") 1 9 32-...
Page 36: Squeegee
Size stamp oriented as shown 5 36 4 25 23 19 1 22 20 3 35 21 33 15 24 13 38 17 20 29 27 26 15 7 21 6 32 12 11 10 2 16 shown for reference only 39 28 20 9 14 18 30 34 34 28 31 37 8 squeegee suspension page 33 40
Page 37: Page 34
Item # part # description comments qty 1 22-7181 25-7181 28-7181 290-7181 30" squeegee weldment 35" squeegee weldment 38" squeegee weldment 45" squeegee weldment 1 2 22-755g 25-755g 28-755g 290-756g 30" squeegee blade, front 35" squeegee blade, front 38" squeegee blade, front 45" squeegee blade, fro...
Page 38: Cylindrical
34 22 21 35 20 18 33 27 28 36 32 30 23 29 26 31 19 2 4 6 7 8 10 11 13 3 15 16 17 32 23 23 36 14 1 12 35 34 30 23 24 36 30 25 5 cylindrical mechanical page 35.
Page 39: Page 36
Page 36 item part # description comments qty 1 1-305 bearing housing 2 2 22-7970 movable idler arm 1 3 22-8300 drive chain 1 4 22-9021 chain guard 1 5 290-8260 10 tooth sprocket 1 6 4-317 idler pulley 1 7 4-319 tension spring 1 8 5-793 idler spacer 1 9 5-796 grease (use only oem grease - not shown) ...
Page 40: Cylindrical
Cylindrical mechanical page 37 53 54 58 4 16 23 24 27 31 37 1 26 58 41 34 28 1 42 9 44 36 2 60 13 12 7 52 51 59 56 56 25 3 6 5 35 35 62 19 17 51 66 30 45 59 56 15 48 65 48 65 20 19 52 61 10 50 58 55 45 50 46 57 53 57 24 18 47 33 49 32 49 21 52 22 67 43 53 39 11 40 48 14 33 48 8 29 37 37 14 14 18 64 ...
Page 41: Page 38
Item part no. Description qty 1 1-421 idler bearing 4 2 21-1127 roller 6 3 22-2110 2 hp motor 1 4 22-8430 adj. Lateral arm 2 5 22-9021 chain guard 1 6 25-8320 28-8320 5-832 hopper rail, 25" hopper rail, 28" hopper rail, 32" 1 7 25-9050 28-9050 7-811 25" hopper 28" hopper 32" hopper 1 8 28-1126 rh ro...
Page 42: Central
Central command ii 13 9 16 17 4 19 10 12 5 8 2 18 6 10 15 14 29 22 27 33 26 31 25 23 32 21 20 33 24 35 28 34 11 1 7 2 29 3 3 38 36 37 page 39.
Page 43: Page 40
Item part no part description qty 1 290-2020 bracket 1 2 7-283 switch, toggle, mom/off/mom (dpdt) 2 3 7-292 5k potentiometer 2 4 h-01196 protective boot, toggle switch, (red) 1 5 21-4520 speed control knob, red 1 6 290-2891 lcd screen 1 7 5-293 15 amp relay 1 8 7-229 push button switch 1 9 h-01200 p...