Factory Cat 29ss Series Operator, Parts, & Service Manual

Manual is about: 29", 33" Disk Scrubber 28", 32" Cylindrical

Summary of 29ss Series

  • Page 1

    Operator, parts, & service manual r.P.S. Corporation phone: 1-800-634-4060 p.O. Box 368 fax: 1-866-901-3335 racine, wisconsin 53401 c actory a copyright r.P.S. Corporation 2003 edition 1, world rights reserved. Www.Factorycat.Com 2 9 ss s e r ie s 29", 33" disk scrubber 28", 32" cylindrical.

  • Page 2

    Mid-central corporation phone: 1-800-450-9824 p.O. Box 241 fax: 1-866-632-6961 racine, wisconsin 53401 operator, parts, & service manual copyright mid-central corporation 2003 edition 1, world rights reserved. Www.Tomcatequip.Com 2 9 ss s e r ie s 29", 33" disk scrubber 28", 32" cylindrical.

  • Page 3: Dealer Information

    Dealer information page 20-21 page 22-23 page 24-25 page 26-27 page 28-29 page 30-31 page 32-33 page 34-35 page 36-37 page 38-39 page 40-41 page 42-43 please fill out at the time of installation and store in a safe place for future reference. Model number:____________________________________________...

  • Page 4: Machine Delivery Form

    Serial number:___________________ install date: _____________________ hour meter: _____________________ installed by: _____________________ machine delivery form buyer's representative has: 1. Received instruction in proper operation of this machine. 2. Received operator's manual for this machine. 3...

  • Page 5: Specifications

    Specifications 29ss 35ss body construction/dimensions tank construction: (7/16 ) roto-poly (7/16 ) roto-poly frame construction: 3/16 (stainless steel) 3/16 (stainless steel) drive wheel: (2) 11 diameter x 4 (2) 11 diameter x 4 casters: (2) 6 diameter x 2 (2) 6 diameter x 2 height: 43 inches 43 inch...

  • Page 6: Common Wear Parts

    Common wear parts item model 29ss model 29ss model 35ss model 35ss brush type disk cylindrical disk cylindrical brushes super-grit 15-421ss na 17-421ss na tough-grit 15-421s 28-521s 17-421s 32-521s midi-grit 15-421c 28-521c 17-421c 32-521c light-grit 15-421ps 28-521ps 17-421ps 32-521ps poly (.028) 1...

  • Page 7: !! Safety Messages !!

    !! Safety messages !! Your safety, and the safety of others, is very important, and operating this unit safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other safety information in the manual. This information informs ...

  • Page 8: !! Safety Precautions !!

    !! Safety precautions !! Warning: hazardous voltage. Shock or electrocution can result. Always disconnect the batteries before servicing this machine. Warning: batteries emit hydrogen gases, explosion or fire can result. Keep sparks and open flames away. Warning: charge unit only in a well- ventilat...

  • Page 9: Page 7

    Control functions 1. Serial number plate: used to identify the date of manufacture & customer information. 2. Main power switch: turns the machine on and off. 3. Speed control knob: controls the drive speed on the machine. Rotate (clockwise) to increase speed. 4. Reverse switch: depress down to driv...

  • Page 10: Page 8

    Machine controls and features 1. Serial number plate 2. Main power switch 3. Speed control knob 4. Reverse switch 5. Lcd (guages & meters) 6. Recharge plug 7. Lcd menu select 8. Brush pressure switch 9. Brush on/off switch +/- 10. Solution control knob 11. Drive buttons 12. Handle bar 13. Squeegee l...

  • Page 11: Page 9

    Carefully check the crate for any signs of damage. Check the crate to ensure that all accessories are included. Batteries are in the unit. The squeegee, brushes, and other items are in the crate. To uncrate the machine, remove banding from around the crate. Take off the top and sides and dispose of ...

  • Page 12: Page 10

    Page 10 unscrew the three wingnuts on the brush access door and remove the door. Be careful not to lose the wingnuts and lock washers. (see fig. 7) slide the brushes in, one at a time. When you get the brush on the driver, spin it with your hand until you feel it catch and drop in. When both brushes...

  • Page 13: Page 11

    Steps: (see fig. 10) turn machine on, make sure the speed knob is at a low setting. Lower squeegee by moving the lift lever all the way to the right. Set brush pressure using black toggle (#1). Start on #1 or #2. Lower scrub head to the floor using black rocker (#2). Adjust the solution control knob...

  • Page 14: Page 12

    Page 12 operating hints 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Observe the amount of solution the machine is dispensing on the floor and adjust to the desired flow. To increase the solution flow rate, rotate the solution control knob clockwise. To shut the solution off completely just release the drive butt...

  • Page 15: Page 13

    Draining tanks draining recovery tank page 13 1. Remove drain hose from the expansion plug holder by turning the t-handle counter clockwise, lower to drain. (see fig.11a & 11b) 2. Rinse the recovery tank after every use. This will prevent heavy buildup on the bottom of the tank, foul odors, and clog...

  • Page 16: Page 14

    Caution: the following instructions are intended for the 24v charger supplied with the machine. (part # 7-244) * * * * * danger: always charge batteries in a well ventilated area. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and flame away. Shield eyes when servicing batter...

  • Page 17: Page 15

    Wipe down machine if needed. Use a non-abrasive, non-solvent cleaner, or a clean damp cloth. Recharge the batteries if needed. Check water level in each cell of the batteries, and fill as needed. Always use distilled water to refill batteries. Batteries should not be filled to the tops of the caps. ...

  • Page 18: Page 16

    Preventative maintenance records use this form to make copies for your internal records preventative maintenance checked note rotate brushes / replace pads __________ ________________________________ rotate side brooms __________ ________________________________ drain solution tank __________ ______...

  • Page 19: Page 17

    Page 17 trouble shooting problem cause solution no power, nothing operates faulty main switch contact local servicing dealer batteries need charging see charging batteries faulty battery(s) replace battery(s) loose battery cable tighten loose cable interrupt switch on charger plug is stuck unstick s...

  • Page 20: Page 18

    Page 18 trouble shooting problem cause solution no solution flow no solution in tank fill solution tank solution knob off turn solution knob counter- clockwise faulty solution valve contact local servicing dealer faulty solution reostat contact local servicing dealer poor water recovery recovery tan...

  • Page 21: Page 19

    Page 19 spare parts book walk-behind scrubbers spare parts are sold through authorized dealers. If you have forgotten your dealer's name, or you have moved the machine to a new location, please call us at: 1 (800) 634-4060, or fax us at: 1 (866) 901-3335 and we will re-establish a dealer contact for...

  • Page 22: Model 29Ss/35Ss

    Model 29ss/35ss parts breakdown.

  • Page 23: Solution System

    1 2 3 4 9 13 10 11 12 5 solution system 15 17 14 18 19 page 20 6 7 21 20 cleanout door w/gasket (fits both tanks) pn 7-415 solution level sight tube and drain hose 1" id with hose cap & end barb pn 7-417 8 24 8 23 22 8 8 25 16 8 26 15 13 5 10 11 12 19 2 18 tank screw on lid with gasket & screws pn 7...

  • Page 24: Solution System

    Item part no. Part desription comments qty 1 7-414 solution tank 1 2 7-425 tank screw on lid w/gasket 1 3 7-414a bulkhead fitting, 3/4" fnpt 1 4 7-454 3/4 npt to 5/8 straight barb 1 5 h-62005 clamp 5/8 - 1 1/2" ss 1 6 7-112c 1.0 od x .50 grommet 2 7 21-4500 adjustable solution flow valve 1 8 21-1612...

  • Page 25: Recovery System

    5 6 7 22 14 19 15 33 20 21 17 1 23 24 25 27 28 30 8 29 to squeegee 15 30 recovery system 11 2 31 27 28 10 16 3 4 32 9 page 22 12 3 26 30 30 19 18 13 32 drain hose ass'y pn 5-730 6 4 3 5 3 7 8 cleanout door (includes gasket) pn 7-415 recovery tank lid (complete) pn 7-423.

  • Page 26: Recovery System

    Item part no. Part desription comments qty 1 5-225 vac motor 1 2 5-708a vac motor gasket 1 3 5-719 clamp 1 9/16 - 2 1/2 " ss 2 4 5-720 drain hose end tube 1 5 5-721 tank drain hose 1 6 5-727 drain hose plug 1 7 7-415a cleanout door 1 8 7-416 cleanout door gasket 1 9 7-419 vac motor mtg box 1 10 7-42...

  • Page 27: Body Parts

    Body parts 33 54 57 23 50 28 5 32 6 52 53 57 60 58 59 47 4 61 10 59 40 38 49 41 54 53 35 54 50 50 54 58 50 17 54 50 45 55 47 49 53 48 40 50 46 45 38 38 43 42 42 31 48 30 16 15 58 60 58 20 26 42 51 54 43 47 49 39 21 61 29 38 49 7 38 35 43 14 12 1 3 13 11 9 8 45 45 50 54 47 42 50 54 50 54 59 22 42 55 ...

  • Page 28: Body Parts

    Item part no. Part desription comments qty 1 290-2110 battery 6 volt 395 ah 4 2 4-101 21-0101 serial no. Pl. (factory cat) serial no. Pl. (tomcat) 1 3 4-127 handle 2 4 4-131 hinge 23 3/4" ss 2 5 4-529 curtain clamp 2 6 5-886 wand clip 5 7 7-110s mainframe 1 8 7-111 battery box 1 9 7-111a battery box...

  • Page 29: Jaw Assembly

    2 27 21 23 18 28 8 jaw assembly 11 to body 4 26 3 7 1 29 14 page 26 22 24 26 17 19 25 5 6 20 20 25 27 5 23 15 20 22 6 roller ass'y (set of 2) p/n 7-125 17 26 9 13 15 16 30 12 28 10 31.

  • Page 30: Jaw Assembly

    Item part no. Part desription comments qty 1 7-120 7-135 lh jaw model 29 lh jaw model 35 1 2 7-122f jaw curt clamp frt model 35 2 3 7-122r jaw curtain clamp rear 2 4 7-122s int spl guard mnt 1 5 7-125a roller 2 6 7-126 hd roller bracket 2 7 7-129 7-136 rh jaw model 29 rh jaw model 35 1 8 7-131a spla...

  • Page 31: Traction Drive

    19 28 29 21 18 30 31 33 22 24 5 6 10 11 12 14 15 16 1 2 4 24 28 8 17 27 27 26 23 20 23 26 7 traction drive page 28 9 13 axle bearing with flanges (set of 2) pn-7-357 16 12 16 3 31 32 28 31 32 25.

  • Page 32: Traction Drive

    Item part number part description comments qty 1 32-3040 32-3045 32-3050 32-3055 tire, gray, pneumatic, 4.10/3.50-5 tire, black, pneumatic, 4.10/3.50-5 tire, gray, foam, 4.10/3.50-5 tire, black, foam, 4.10/3.50-5 2 2 5-131s curtain clamp 2 3 5-431a 1/4" x 1" key 1 4 5-768 squeegee ball joint 1 5 7-1...

  • Page 33: Squeegee System

    Squeegee system page 30 16 19 14 23 11 21 22 3 4 6 7 2 15 9 15 13 18 17 8 12 10 5 22 20 31 35 34 40 37 38 39 41 36 30 32 27 28 33 29 41 29 29 24 24 25 26 1 side wheel (set of 2) pn 5-760 17 18 16 15 9 15 13 backup wheel (set of 2) pn 5-757 26 24 2 24 25.

  • Page 34: Squeegee System

    Item part number part description comments qty 1 21-7220 squeegee trail mounts 2 2 21-7570 back up wheel (grey) 2 3 28-7160 290-7160 38" squeegee band, rear 45" squeegee band, rear 1 4 28-7170 290-7170 38" squeegee band, front 45" squeegee band, front 1 5 28-7181 290-7181 38" squeegee body 45" squee...

  • Page 35: Central Command Ii

    Central command ii page 32 48 36 35 34 33 37 28 3 4 18 19 20 22 23 24 27 8 11 14 15 29 30 6 31 32 42 39 40 43 45 46 44 1 47 26 7 10 12 16 38 2 21 9 17 13 25 5 41 27.

  • Page 36: Central Command Ii

    Page 33 item part no part description comments qty 1 21-2007 component plate 1 2 21-2230 micro switch 1 3 21-4510 soluion control knob, blue 1 4 21-4520 speed control knob, red 1 5 290-2020 bracket 1 6 290-2815 cir. Breaker - 15a, 24v 2 7 290-2890 computer control 1 8 290-2891 lcd screen 1 9 4-257 c...

  • Page 37: Electric Squeegee Lift

    Electric squeegee lift 11 10 18 5 14 8 7 17 15 16 16 12 4 1 12 3 10 2 18 9 13 6 page 34.

  • Page 38: Electric Squeegee Lift

    Item part no. Part desription comments qty 1 7-224 actuator 1 2 7-822 trolley face plate 1 3 7-823 lift trolley 1 4 7-824 guide block 1 5 7-827 cable pulley 1 6 7-828 cable stop 1 7 7-829 cable adjuster 1 8 7-830 lift cable 1 9 7-833 guideblock cable stop 1 10 7-835 guide block spacer 4 11 7-837 fus...

  • Page 39: Water Jet System

    To elbow between tee & filter to adjustable flow valve water jet system page 36 16 1 13 10 11 9 2 13 3 4 5 6 7 8 13 13 14 15 13 12.

  • Page 40: Water Jet System

    Includes item 7 item part number part description comments qty 1 21-1601 1/2" barbed elbow 1 2 5-446 1/2 " plastic barb tee 1 3 5-891 pump, water jet 1 4 5-891b flo - jet 1 5 5-895 spray nozzle 1 6 5-896 9ft garden hose 1 7 5-898 hose adapter 1 8 7-112c 1.0 od x .50 grommet 4 9 7-4041 1/2" id x 19.0...

  • Page 41: Disk Scrub Head

    24 32 4 23 43 46 5 39 14 17 20 19 18 31 12 13 disk scrub head system to adj. Solution flow valve page 38 46 16 22 33 8 31 44 46 37 30 35 15 11 27 28 21 10 44 7 45 33 41 23 40 38 36 42 2 1 3 24 4 5 45 6 1 3 9 29 25 26 35.

  • Page 42: Disk Scrub Head System

    Item part number part description comments qty 1 .375 od. X .31 id. X .5 lg 4 2 21-5000 brush driver 2 3 290-1243 3/8" id, 1/2" od, 1/4" lg bearing 4 4 290-1245 3/8" id, 1/2" od, 3/8" lg, flange bearing 4 5 290-1247 fw bronze .50" id x 1.0" od x .062 4 6 38-222 motor 1 hp x 350 rpm 2 7 5-124 lateral...

  • Page 43: 35 Cylindrical

    39 58 25 28 31 63 26 8 82 21 46 27 85 17 2 92 44 70 4 24 40 43 24 20 37 6 33 19 10 11 84 91 55 3 13 45 79 70 59 26 52 50 15 16 38 33 74 62 81 73 67 14 77 48 57 86 66 88 69 53 49 23 47 26 87 54 60 65 61 51 46 59 89 91 89 12 92 48 74 3 82 53 37 36 72 56 65 73 71 88 88 64 72 59 72 58 64 35 cylindrical ...