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Factory Cat 48 Operator And Parts Manual

Manual is about: Rider Sweeper

Summary of 48

  • Page 1

    A www.Factorycat.Com operator and parts manual r.P.S. Corporation phone: 1-800-634-4060 p.O. Box 368 fax: 1-866-901-3335 racine, wisconsin 53401 c actory 48 rider sweeper 4 8 s e r ie s.

  • Page 2

    Mid-central corporation phone: 1-800-450-9824 p.O. Box 241 fax: 1-866-632-6961 racine, wisconsin 53401 www.Tomcatequip.Com operator and parts manual 4700 rider sweeper 4 7 0 0 s e r ie s.

  • Page 3: 48 Rider Sweeper

    48 rider sweeper the tomcat 48 rider sweeper is the toughest compact rider sweeper avaliable, with steel construction so it will be working years from now, even in abusive enviorments. Debdris on the floor like wood chips, carpeting lint, popcorn, leaves, metal pieces, broken glass, sand, fine concr...

  • Page 4: Machine Information

    Page 21-22 page 23-24 page 25-26 page 27-28 page 29-30 page 31-32 page 33-34 page 35-36 page 37-38 page 39-40 machine information please fill this area out at the time of installation for future reference. Model number_____________________________________________________________ serial number:______...

  • Page 5: Machine Delvery Form

    Machine delvery form dealer:________________________________________________________ serial number:_________________ location (city, state):_________________________________________ install date:____________________ customer:_____________________________________________________ hour meter:__________...

  • Page 6: Page 3

    48 3/16" steel (2) 15" x 4" 10" x 3" 64 x 37 x 50 850 lbs. 1,312 lbs direct throw 10 inches 32 inches 1.0 hp 400 rpm trailing arm (2) 17 inches (2) 0.3 hp 0-95 rpm 4.0 cubic feet steel (coated) polymer felt 2.5 to 1 micron (standard) 1.0 to .02 micron (optional) 150 sq. Inches 250 cfm 2 or 4 185 ah ...

  • Page 7: Common Wear Parts

    Common wear parts page 4 model 48 8-401 u 8-401 n 8-401 8-401nn 8-401w 8-401us 8-401s (2) 17 inch brooms 4-402 4-402 n 4-402 s 8-570 8-571 h 8-571 8-571 l kit includes: (1) hopper flap, (1) right side, (1) left side and (1) rear flap note: ceck your hopper flap for thckness. The thin (1/32 inch) fla...

  • Page 8: Safety Messages

    Safety messages your safety, and the safety of others, is very important, and operating this unit safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other safety information in the manual. This information informs you of...

  • Page 9: !! Safety Precautions!!

    !! Safety precautions!! Warning: hazardous voltage. Shock, burns or electrocution can result. Always discon- nect the batteries before servicing machine. Warning: batteries emit hydrogen gases, explosion or fire can result. Keep sparks and open flames away. Warning: charge unit in a well ventilated ...

  • Page 10: Page 7

    Machine controls and features page 7 15 15 6 8 3 8 1 2 5 10 9 11 12 13 17 22 21 19 18 27 26 33 34 32 30 31 29 28 35 25 (figure 1.) (figure 3.) (figure 5.) (figure 6.) (figure 7.) (figure 4.) (figure 2.).

  • Page 11: Page 8

    Page 8 controls and functions see fig. (1-7) on page 7 fiure 1. 1. Hopper latch: keeps hopper in place. 2. Access panel latch: gives you quick access to main broom. 3. Front wheel: steers machine. 4. Headlight: helps you see in low light areas and to worn oncoming traffic.. 5. Seat: adjustable seat ...

  • Page 12: Machine Prep

    2. Remove the side brooms from the shipping box. 3. Install the side brooms onto the motor shaft, by sliding them upwards. Line up the holes and install the clevis pin with saety clip (see figure 10.) 4. You may need to adjust the side broom height, by using the adjustment screw. Machine prep uncrea...

  • Page 13: Machine Setup

    Machine setup replacing main broom page 10 1. Turn the machine off. Use a 9/16 inch wrench to remove the 3/8-16 hcs screw and remove the idler arm. (see figure 11.) 2. The main broom should slide out the side of the machine easily. (see figure 12.) 3. Slide the new broom in. When you get the brush o...

  • Page 14: Pre- Sweeping Check List

    Pre- sweeping check list read and understand safety insturctions on page 5 and 6 befor operating this machine 2. Check condition of main broom and make sure it is securly in place. 3. Remove all string banding, or anything wound around the idler pulley and bearing. (see figure 16.) page 11 1. Check ...

  • Page 15: Operation

    Operation page 12 operating hints 1. Observe the speed of the machine and adjust to the desired rate. To increase the speed, depress the footpedal more. To stop the machine, let off the footpedal and the brake will automatically be applied. 2. Keep an eye on the vacuum motor to make sure there is no...

  • Page 16: Battery

    Battery charging caution: the following instructions are intended for the 24v charger supplied with the machine. Do not use any other charger with this machine. Charger specifications output voltage of 24 volts. Output current of 25 amps max. (2 battery system) output current of 40 amps max. (4 batt...

  • Page 17: Page 14

    Page 14 monthly maintenance 1. Lubricate front casters with a waterproof grease. 2. Check machine for vacuum leaks and loose nuts and bolts yearly maintenance 1. Call your local dealer for yearly maintenace. Storing machine 1. Be sure to clean filter 2. Empty hopper into trash recepticale. 3. Raise ...

  • Page 18: Page 15

    Page 15 preventative maintenance records use this form to make copies for your internal records preventative maintenance checked note check broom for debris _____________ ___________________________________ shake filter with switch _____________ ___________________________________ empty hopper _____...

  • Page 19: Page 16

    Page 16 preventative maintenance records use this form to make copies for your internal records preventative maintenance checked note check broom for debris _____________ ___________________________________ shake filter with switch _____________ ___________________________________ empty hopper _____...

  • Page 20: Page 17

    Page 17 preventative maintenance records use this form to make copies for your internal records preventative maintenance checked note check broom for debris _____________ ___________________________________ shake filter with switch _____________ ___________________________________ empty hopper _____...

  • Page 21: Trouble Shooting

    Trouble shooting page 18 problem no power, nothing operates main broom does not operate drive motor does not operate dust control fan does not operate drive motor runs incorrectly cause faulty key switch batteries need charging faulty battery loose battery cable main circuit breaker tripped main bro...

  • Page 22: Page 19

    Page 19 problem poor dust control poor sweeping quality main broom noisy rear tires noisy poor traction short run time cause filter clogged hopper not closed tightly hopper gasket faulty hopper full faulty vaccum fan battery charge is low wet seep by-pass door is open main broom worn out debris stuc...

  • Page 23: Model

    Model 48 parts breakdown page 20

  • Page 24: Page 21

    13 15 5 29 6 8 18 17 20 19 2 21 23 24 25 30 27 26 4 10 3 5 28 9 31 page 21 frame top 14 16 5 31 3 1 11 12 7 22.

  • Page 25: Page 22

    Item 48 part no. Part description qty. 1 8-110 main frame 1 2 h-19901 fb cashd 1/4"-20 x 1/2" 2 3 h-250hcn hcn 1/4"-20 27 4 see pg. 29 and 30 main broom lift asm. 1 5 h-70003 hcs 1/4"- 20 x 3/4" ss 19 6 see pg. 33 and 34 filter and seat asm 1 7 8-462 side broom suspension axle 1 8 8-117 steering ped...

  • Page 26: Page 23

    14 7 15 12 5 8 2 11 16 11 10 17 22 20 7 6 7 21 3 4 24 23 19 13 1 30 33 25 27 26 34 32 31 page 23 frame bottom 7 6 18 9.

  • Page 27: Page 24

    Page 24 item part no. Part description qty. 1 8-110 main frame 1 2 8-125 broom compt. Rear panel 1 3 h-19901 fb cashd 1/4"-20 x 1/2" 4 4 h-250hcn hcn 1/4"-20 18 5 8-119h rear skirt 1 6 h-71063 lw 1/4" ss 22 7 h-70003 hcs 1/4"- 20 x 3/4" ss 22 8 8-120h right hand skirt 1 9 8-182h left rear skirt 1 10...

  • Page 28: Page 25

    12 7 11 10 2 3 4 5 9 1 6 8 page 25 central command.

  • Page 29: Page 26

    Page 26 central command item part no. Part description. Qty. 1 8-288 central comand box cover 1 2 8-283 relay, 80 amp 2 3 8-285 cir. Breaker - 120a 1 4 8-285a cir. Breaker - 40a 3 5 8-285a cir breaker 24v 40a 1 6 8-289 computer control 1 7 h-29049 pph #10-32 x 1/2" 23 8 h-37408 kn #10-32 17 9 8-287-...

  • Page 30: Page 27

    1 6 25 19 16 23 7 5 14 4 8 16 17 21 22 9 3 10 15 11 12 13 20 13 24 15 2 18 page 27 steering and drive system.

  • Page 31: Page 28

    Item part no. Part description qty. 1 8-110 main frame 1 2 8-720a drop plate 1 3 8-723 bearing block 1 4 8-711-00 u-joint, steering 1 5 8-710 steering shaft, upper 1 6 8-701 steering wheel 1 7 8-701a steering cover 1 8 8-712 lower steering shaft 1 9 8-722 9 tooth sprocket 1 10 8-723b bearing 2 11 8-...

  • Page 32: Page 29

    Page 29 main broom and linkage a detail a 6 8 1 43 3 26 22 47 50 10 28 9 58 27 46 20 23 24 16 54 55 56 51 12 18 15 4 14 11 44 45 29 30 36 33 37 35 39 38 32 34 31 40 41 35 68 69 70 66 65 57 37 35 67 62 63 64 53 59 48 49 21 7 17 13 42 60 61 2 19 5 52 71 25.

  • Page 33: Page 30

    Item part no. Part description qty 1 see pg. 35 and 36 hopper 1 2 8-454 main broom linkage chassis 1 3 8-451 main broom lift lever 1 4 8-455a fixed ball joint end fitting 5/16"-24 1 5 8-423 left support bearing 1 6 8-423a main broom bearing shell 1 7 8-440 main broom vert link 1 8 see pg. 33 and 34 ...

  • Page 34: Page 31

    Page 31 side brooms and linkage 10 23 26 7 9 8 4 21 20 16 18 17 14 30 11 1 2 12 5 6 13 15 24 25 22 21 na 29 27 28 29 18 20 29 29 na 18 27 28 17 3 3 8 26 15 24 25.

  • Page 35: Page 32

    Item part no. Part description qty 1 8-553b remv. Ball joint end fitting 1/4"-28 1 2 8-461 lever, side broom 1 3 8-462 side broom suspension axle 1 4 h-33012 fw 1/2" ss 1 5 8-467 lift lever angle 1 6 8-452 lift handle 1 7 h 00702 flange bushing 1 8 h-71016 fw 5/16" x 7/8" uss 2 9 h-77862 nylok 3/8"-...

  • Page 36: Page 33

    Page 33 filtering system and seat 23 10 9 22 8 16 11 31 35 36 14 15 21 20 25 24 7 37 1 17 19 18 4 2 3 32 33 34 28 26 27 29 30 13 12 6 5 26 5.

  • Page 37: Page 34

    Page 34 item no. Part number part description qty 1 8-140 filter chamber 1 2 8-222 motor gasket 1 3 8-223 gasket backing plate 1 4 8-221 filter cleaner/side broom motor 1 5 8-561 filter cleaner motor coupler 2 6 8-506 filter beater bar plate 1 7 8-138a latch w/spring 4 8 h-37015 nylok #10-32 1 9 h-2...

  • Page 38: Page 35

    13 14 9 12 5 3 4 11 6 2 7 8 10 15 1 6 page 35 hopper.

  • Page 39: Page 36

    Item number document number title quantity 1 8-123 hopper body 1 2 8-163 hdpe slide rail 2 3 4-127 handle 2 4 5-130 side door latch 1 5 8-124a hopper wheel 4 6 8-128 hopper handle 1 7 8-573 rear floor seal 1 8 8-575 hopper floor seal clamp 1 9 h-37408 kn #10-32 14 10 h-37015 nylok #10-32 10 11 h-zcp...