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FactoryCat 2017 Manual

Summary of 2017

  • Page 1

    Version 1.0 a www.Factorycat.Com r.P.S. Corporation phone: 1-800-634-4060 p.O. Box 368 fax: 1-866-901-3335 racine, wisconsin 53401 c actory m o d e l 2 0 2 3 /2 0 1 7.

  • Page 2: How To Use This Manual

    This manual contains the following sections: - how to use this manual - safety - operations - maintenance - parts list the how to use this manual section will tell you how to find important information for ordering the correct replacement parts. Parts may be ordered from authorized dealers. When pla...

  • Page 3: Page 1

    Page 23-24 page 25-26 page 27-28 page 29-30 page 31-32 page 33-34 page 35-36 page 37-38 page 39-40 page 41-42 page 43-44 page 45-46 page 47-48 page 49-50 page 51-52 page 53-54 page 55-56 page 57-58 page 59-60 page 61-62 page 63-64 page 65-66 page 67-68 machine information form warranty registration ...

  • Page 4: Page 2

    Warranty registration form ***complete form immediately and fax back to (886)901-3335*** distributor:________________________________________________________ serial number:_________________ location (city, state):_________________________________________ install date:____________________ customer:__...

  • Page 5: Machine Specifications

    Machine specifications page 3 2017 2023 body construction/dimensions tank material: poly (3/8 thick) poly (3/8 thick) chassis construction: 3/16 steel 3/16 steel front wheels: (2) 10 x 2 (2) 10 x 2 rear casters: (2) 4 x 2 (2) 4 x 2 size (l x w x h): 42 x 18 x 40 48 x 18 x 40 squeegee size: 26 32 wei...

  • Page 6: Common Wear Parts

    Common wear parts page 4 model 2017-17 disk item brush type brushes super-grit tough-grit midi-grit light-grit poly (.028) nylon (.016) tampico pad driver extra pad driver retaining clip: 40-433 brush repair kit: 40-423 replacement locating clip for all disk brushes pads super black black brown gree...

  • Page 7: Safety Messages

    Safety messages your safety, and the safety of others, is very important, and operating this unit safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other safety information in the manual. This information informs you of...

  • Page 8: !! Safety Precautions!!

    !! Safety precautions!! Warning : always use the charger provided by the maufacurer to charge the machine. It is an automatic charger, specifically designed to charge at the appropriate rate. If you must use a different charger, disconnect the batteries before charging. This will prevent damage to t...

  • Page 9: Page 7

    Page 7 figure 1. Figure 2. Figure 3. Figure 4. Machine controls and features 9 8 10 11 12 13 14 15 20 33 16 17 27 21 37 30 36 35 31 25 38 29 1 2 3 4 5 6 7 24 19 26 22 32 34 23.

  • Page 10: Page 8

    Page 8 controls and functions see figures (1-4) on page 7 see figure 1 1. Main power switch: turns the machine on and off. 2. Vacuum switch: turns vacuum motor on. 3. Solution switch: opens and closes solution valve. 4. Scrub deck switch: raises and lowers scrub deck (provides ajdustment +/- for pre...

  • Page 11: Uncrating Machine

    Uncrating machine carefully check the crate for any signs of damage and that the batteries are in the unit. To uncrate the machine, remove banding from around the crate. Take off the top and sides and dispose of properly. Remove brackets (a) from machine wheels. Remove bolts (b) from pallet then rem...

  • Page 12: Adjusting Squeegee

    1. Turning adjustment knob clock-wise (tightening) will raise tips & lower center. (see picture below) 2. This squeegee is adjusted too far back and will not pick up on the corners. *note tips off the floor. (see picture below) 3. This squeegee is adjusted too far forward and will not pick up in the...

  • Page 13: Page 11

    Page 11 *** for correct pad application , call your local dealer*** 1. Turn on machine power. 2. Raise the scrub deck by depressing the brush switch (-) to the up and off position and turn machine power back off. 3. The machine is equipped with a shroud. Unscrew the two knobs on top of the scrub dec...

  • Page 14: Page 12

    Page 12 pre-cleaning check list read and understand the safety section on pages 5 and 6 before operating the machine. 1. Check battery condition gauge on the control panel. Make sure batteries are fully charged before using. 2. Check the condition of the pads or brushes. 3. Check the condition of th...

  • Page 15: One Pass Scrubbing

    One pass scrubbing (see figure's 13 & 14.) 1. Turn on machine power switch "a" , make sure the "pad assist" adjustment knob is a low setting. 2. Lower squeegee by rotating the lift lever "b" counter-clockwise. 3. Lower scrub head to the floor, use the top half (+) of the brush switch "c" . 4. Turn o...

  • Page 16: Page 14

    Page 14 draining solution tank to drain left over cleaning solution from the solution tank, perform the following steps. (see figure 18.) 1. Pull the clear sight tube/drain hose off barbed elbow. 2. Rinse out tank and solution flow system with clean water. Figure 18. Adjust solution flow 1. Turn sol...

  • Page 17: Open Recovery Lid

    Open recovery lid 1. Release both latches on recovery tank lid. (see figure 20.) 2. Rotate lid fully open. Clean "drain saver" with recovery lid open & tank fully drained 1. Remove 2" squeegee intake hose from "drain saver" strainer. (see figure 23.) 2. Remove stainless screen, dispose of debris. 3....

  • Page 18: Page 16

    Page 16 tip tank 1. Fully drain solution tank. 2. Fully drain recovery tank. 3. To remove tank bolts, use 3/16" allen wrench "a" provided with machine, located on side o f scrubdeck lifting bracket. (see figure 25. ) 4. Remove bolts on sides of tank. (see figure 26.) 5. Remove squeegee. 6. Tip back ...

  • Page 19: Deck Height

    Deck height adjustment vac motor (see figure 34.) solution filter 1. To adjust deck height for brush clearance, turn adjustment bolt "a" clock-wise to raise deck, counter-clockwise to lower deck. (see figure 33.) figure 33. A a a b d 1. The machine is equipped with a 24 volt, 3hp, vac motor (a) . 2....

  • Page 20: Page 18

    Page 18 battery charging caution: the following instructions are intended for the 24v charger supplied with the machine. Do not use any other charger with this machine. Charger specifications * output voltage of 24 volts. * output current of 18 amps max. * input voltage of 110 volts/60 hz. * automat...

  • Page 21: Page 19

    Page 19 monthly maintenance 1. Check scrub head and squeegee lifting cables for wear and spring tension. 2. Check machine for water leaks and loose nuts and bolts. 3. Check to see if battery cabels are tightened (tighten if needed) 4. Check parking breake 5. Check condition of scrub deck lifting cab...

  • Page 22: Page 20

    Page 20 preventative maintenance records use this form to make copies for your internal records preventative maintenance checked note rotate brushes _____________ ____________________________________ drain solution tank _____________ ____________________________________ flush solution system _______...

  • Page 23: Page 21

    Page 21 preventative maintenance records use this form to make copies for your internal records preventative maintenance checked note rotate brushes _____________ ____________________________________ drain solution tank _____________ ____________________________________ flush solution system _______...

  • Page 24: Trouble Shooting

    Trouble shooting page 22 problem no power, nothing operates brush motor(s) do not operate vacuum motor does not operate insufficient solution flow cause faulty power switch batteries need charging faulty battery loose battery cable main circuit breaker tripped green button is not depressed 30 amp ci...

  • Page 25: Trouble Shooting

    Problem no solution flow poor water recovery poor water recovery on turns tires noisy poor traction short run time cause no solution in tank solution switch off solution screen clogged faulty solution solenoid faulty solution switch recovery tank is full ball/screen is clogged vacuum hose is clogged...

  • Page 26: Model 2023/2017 Series

    Model 2023/2017 series machine parts section.

  • Page 27: Actuator Lift

    Actuator lift assembly 5 4 7 8 10 12 9 1 2 3 11 6 6 7 9 7 page 23.

  • Page 28: Actuator Lift

    Item part number part description qty 1 190-1150 actuator arm 1 2 190-1155 actuator anchor 1 3 21-6000 down pressure spring 2 4 290-1233 3/8" id, 1/2" od, 1/4" lg bearing 2 5 h-01219 hcs 3/8"- 24 x 1 1/8" ss 1 6 h-70005 hcs 1/4"- 20 x 1" ss 4 7 h-70710 hn 1/4"- 20 ss 6 8 h-70732 hn 3/8"- 24 ss 1 9 h...

  • Page 29: Page 25

    Squeegee trail arm assembly 13 14 15 1 18 10 17 12 16 11 3 4 2 6 7 8 18 17 16 12 12 9 9 9 10 17 16 12 13 8 2 5 page 25.

  • Page 30: Page 26

    Item part number part description qty 1 10055418 5/16-18 x 5-1/2" double ended stud s/s 1 2 190-1055 tube, 5/16" id x 7/16" od x 1-5/8" lg 2 3 190-7140 squeegee swing plate 1 4 190-7150 squeegee trail arm 1 5 21-7205 star knob 1 6 21-7240 spring, 1/2" id x 1-3/4" lg 1 7 21-7610 squeegee triangle pla...

  • Page 31: Axle Support Assembly

    Axle support assembly 9 6 7 10 11 1 8 8 5 7 9 5 note: leave jam nylok nut item #11 at end of bolt threads item #9. Springs from trail arm assembly will go between the two nuts. 2 3 page 27 4.

  • Page 32: Axle Support Assembly

    Item part number part description qty 1 190-1020 axle support 1 2 190-1170 axle 1 3 190-6175 drive tire 8" x 2" (grey) 2 4 290-1233 3/8" id, 1/2" od, 1/4" lg bearing 2 5 h-00222 fw 3/4 x 1 1/8 x 3/32 ss 4 6 h-25435 sss cp 5/16" x 1/4" 2 7 h-33376 set screw shaft collar, 3/4" id x 9/16 lg 2 8 h-68015...

  • Page 33: Squeegee Suspension

    Squeegee suspension 1 2 3 2 4 5 note: attach springs between nuts items 10 & 11 on axle support assembly. Page 29.

  • Page 34: Squeegee Suspension

    Item part number part description qty 1 h-70105 hcs 3/8"- 16 x 1" ss 2 2 h-71017 fw 3/8" x 7/8" ss 4 3 h-nj06c jnyl 3/8- 16 ss 2 4 n/a axle support assembly 1 5 n/a squeegee trail arm assembly 1 squeegee suspension page 30

  • Page 35: 2023 Frame Front

    2023 frame front 12 4 15 6 7 5 8 9 10 11 1 7 11 9 7 11 7 12 3 13 13 14 11 actuator lift assembly page 31 2 2.

  • Page 36: 2023 Frame Front

    2023 frame front item part number part description qty 1 190-1000 mainframe 1 2 190-8283 relay, 24v, 50 amp 2 3 290-2815 cir. Breaker - 15a, 24v 1 4 h-01201 grommet 2 5 h-0129155 jnyl #10-32, 18-8 s/s 2 6 h-375hcn hcn 3/8"- 16 2 7 h-70710 hn 1/4"- 20 ss 8 8 h-70861 nylok 5/16" - 18 ss 3 9 h-71013 fn...

  • Page 37: 2023 Frame Middle

    14 14 8 9 11 2 3 5 2023 frame middle 9 14 1 9 14 14 14 14 9 9 9 12 10 6 connect item 7 (hose) from tank outside page to this end of inline filter. 4 7 7 connect this end of item 4 (hose) to deltrol valve on deck assembly. Page 33.

  • Page 38: 2023 Frame Middle

    2023 frame middle item part number part description qty 1 190-1000 mainframe 1 2 190-1005 frame support - lh 1 3 190-1006 frame support - rh 1 4 190-1271 clear tube, wire reinf. 1/2" id x 27" lg 1 5 190-3035 caster, non-marking (red) 2 6 5-913 inline filter 1 7 h-62005 hose clamp 5/8"- 1-1/2" ss 2 8...

  • Page 39: 2023 Frame Rear

    2023 frame rear 18 16 17 12 11 20 21 14 19 15 1 2 3 4 5 7 8 9 10 17 18 8 21 13 6 page 35.

  • Page 40: 2023 Frame Rear

    Item part number part description qty 1 190-1000 mainframe 1 2 190-1280 1" id x 3" lg rubber cover - yellow 1 3 190-1350 squeegee lift cable 1 4 190-7100 squeegee pivot plate 1 5 22-9812 3/8-16 x 1.0" od x 3.0" lg standoff 1 6 290-1248 fw bronze .500 id x 1.00 od x .125 thk 1 7 4-257 connector, red ...

  • Page 41: Scrub Deck Wheel Ass'Y

    5 8 1 2 7 scrub deck wheel ass'y 6 4 3 page 37.

  • Page 42: Scrub Deck Wheel Ass'Y

    Item part number part description qty 1 190-1030 deck wheel pivot bracket 1 2 190-1035 deck wheel pivot support 1 3 190-3020 4.0" wheel (red) 1 4 290-1233 3/8" id, 1/2" od, 1/4" lg bearing 2 5 h-70112 hcs 3/8"- 16 x 2-1/4" ss 1 6 h-nj06c jnyl 3/8- 16 ss 1 7 h-rue14 3/8" rue ring cotter 1 8 h-zcp170 ...

  • Page 43: Page 39

    Page 39 20" disk deck assembly 16 16 10 16 14 24 24 24 24 14 16 16 24 24 14 16 10 29 29 10 9 25 32 25 7 31 9 16 16 14 24 24 10 11 29 17 30 23 1 18 6 4 12 27 22 5 3 26 20 26 19 28 28 13 8 1 11 24 31 9 2 15 21.

  • Page 44: Page 40

    Item part number keywords qty 1 190-1115 20" lift bracket 2 2 190-1120 20" disk deck 1 3 190-1142 20" deck curtain band 1 4 190-1145 clear tube, 1/2" id x 1.0" od x 1.0" lg 1 5 190-1166 20" deck curtain, rear 1 6 190-4500 adjustable solution flow valve, with 1/4" nptf 1 7 190-7240 spring 2.0" lg 1 8...

  • Page 45: 20" Shroud Assembly

    20" shroud assembly page 41 13 5 12 9 1 3 11 4 6 7 7 9 10 10 8 2 8.

  • Page 46: 20" Shroud Assembly

    Item part number part description qty 1 190-1101 20" front shroud 1 2 190-1140 20" & 23" shroud curtain band 1 3 190-1141 20" shroud curtain band 1 4 190-1165 20" shroud curtain, front 1 5 190-3030 4.0" wheel (gray) 2 6 4-124 latch 1 7 h-70854 nylok #4-40 ss 2 8 h-70858 nylok #10-32 ss 2 9 h-71614 r...

  • Page 47: Page 43

    Page 43 23" disk deck assembly 16 16 10 16 14 24 24 24 24 14 16 16 24 24 14 16 10 29 29 10 31 9 25 32 25 7 31 9 16 16 14 24 24 10 11 29 17 30 23 1 18 6 3 12 27 22 5 4 26 20 26 19 28 28 13 8 1 11 24 31 9 2 15 21.

  • Page 48: Page 44

    Item part number keywords qty 1 190-1110 23" lift bracket 2 2 190-1125 23.0" disk deck 1 3 190-1145 clear tube, 1/2" id x 1.0" od x 1.0" lg 1 4 190-1152 23" curtain band 1 5 190-1176 23" deck curtain, rear 1 6 190-4500 adjustable solution flow valve, with 1/4" nptf 1 7 190-7240 spring 2.0" lg 1 8 19...

  • Page 49: 23" Shroud Assembly

    23" shroud assembly page 45 11 6 9 8 10 7 2 9 13 5 12 8 1 3 4 7 10

  • Page 50: 23" Shroud Assembly

    23" shroud assembly page 46 item part number part description qty 1 190-1105 23" front shroud 1 2 190-1140 20" & 23" shroud curtain band 1 3 190-1151 23" curtain band 1 4 190-1175 shroud curtain, front 1 5 190-3030 4.0" wheel (gray) 2 6 4-124 latch 1 7 h-70854 nylok #4-40 ss 2 8 h-70858 nylok #10-32...

  • Page 51: Disk Deck Brush Assembly

    Disk deck brush assembly page 47 1 8 9 6 5 7 3 10 17 12 16 13 14 14 15 11 4 2.

  • Page 52: Disk Deck Brush Assembly

    Item part number part description qty 1 21-5000 brush driver 1 2 32-3044 fw .75 id x 1.13 od x .01 1 3 40-423 brush repair kit 1 4 5-431a 1/4" x 1" key 1 5 h-29048 rph #10-32 x 1/2" 2 6 h-70055 hcs 5/16"- 18 x 1" ss 1 7 h-71013 fw 1/4" x 5/8" ss 1 8 h-71017 fw 3/8" x 7/8" ss 1 9 h-71067 lw 3/8" ss 1...

  • Page 53: Vac Motor Assembly

    Vac motor assembly 6 1 3 2 3 8 11 9 12 10 4 5 7 9 page 49.

  • Page 54: Vac Motor Assembly

    Item part number part description qty 1 190-1225 1.50 x 90 deg street elbow 1 2 190-1450 vac box 1 3 190-3002 vac motor gasket 2 4 290-250 vac motor, 3 hp, tangental 1 5 390-2328a vacuum switch barb 1 6 390-3010 loader valve 1 7 430-2502 vacuum fan muffler 1 8 h-62005 clamp 5/8"- 1-1/2" ss 1 9 h-707...

  • Page 55: 2023 Tank Inside

    2023 tank inside 16 20 19 21 15 14 17 18 1 3 4 7 8 10 11 12 13 5 17 18 20 2 15 vac motor assembly 8 8 8 6 page 51 9 18 17.

  • Page 56: 2023 Tank Inside

    Item part number part description qty 1 190-1025 1-1/2" id x 18" lg wire reinf black hose 1 2 190-1130 baffle 1 3 190-1180 solution fill lid 1 4 190-1190 solution fill lid gasket 1 5 190-1210 2.0" mnpt x 2.0" barb, nylon 1 6 190-1215 2.0" mnpt x 1.50" barb, nylon 1 7 190-1220 screen 1 8 190-1272 2.0...

  • Page 57: 2023 Tank Outside

    19 2 10 9 20 11 13 21 17 21 2023 tank outside 1 22 22 19 18 17 3 18 6 4 14 15 19 21 7 8 17 note: connect item 3 to inline filter see frame middle page 16 16 5 page 53 12.

  • Page 58: 2023 Tank Outside

    Item part number part description qty 1 190-1205 elbow, 90 deg, 2.0" male npt x 2.0" barb 1 2 190-1210 2.0" mnpt x 2.0" barb, nylon 1 3 190-1270 1/2" id x 11" lg wire reinf. Clear hose 1 4 190-1300 1-1/2" id x 31" lg wire reinf black hose 1 5 190-1370 clear hose, 3/4" id x 1.0" od x 21" lg 1 6 190-4...

  • Page 59: Tank Lid Assembly

    Tank lid assembly 1 2 3 4 5 9 7 12 6 8 11 page 55 10 10

  • Page 60: Tank Lid Assembly

    Item part number model 2023 part number model 2017 part description qty 1 190-1070 170-1070 tank lid gasket 1 2 190-1075 tank clear cover gasket 1 3 190-1400 170-1400 tank lid 1 4 190-1410 vac formed clear cover 1 5 21-4060 lanyard 1 6 32-8000 8" continuous hinge 2 7 h-37015 nylok #10-32 1 8 h-37708...

  • Page 61: Control Panel

    25 20 19 21 1 5 4 2 16 16 15 9 11 12 13 14 10 17 18 16 control panel 8 6 7 3 25 22 22 26 page 57.

  • Page 62: Control Panel

    Item part number part description keywords qty 1 190-1090 control panel 1 2 190-1501 2023 control panel decal 1 3 190-2310 power (green) 1 4 190-3851 down pressure gauge 1 5 190-5431 battery gauge 1 6 190-8370 fuse resettable 25 amp 1 7 290-9609 fuse, resettable, 30 amp 1 8 4-101 serial number plate...

  • Page 63: Handle Bar

    Handle bar 10 7 9 1 4 3 2 5 6 8 10 9 4 17 14 16 20 19 20 19 15 18 12 11 13 14 18 20 19 20 19 16 15 "single" push button option "duel" push button option page 59.

  • Page 64: Handle Bar

    Item part number part description qty 1 190-1040 handle bar 1 2 190-1041 red wire, 16 gage 1 3 190-1042 yellow wire, 16 gage 1 4 190-1390 end cap 2 5 7-228 switch mount plate 1 6 7-229 push button switch 1 7 h-03124 1/4" id, 3/8" od, 3/8" lg flanged bearing, nylon 1 8 h-108 heat shrink 2 9 h-71059 l...

  • Page 65: 32 Inch Squeegee Assembly

    15 1 10 9 4 5 2 23 21 13 7 14 8 12 18 3 10 16 2 6 32 inch squeegee assembly 24 25 25 15 20 19 22 15 15 15 9 10 11 15 15 17 10 15 use red locktite on stud into squeegee body 24 25 20 11 7 8 page 61.

  • Page 66: 32 Inch Squeegee Assembly

    Item part number part description qty 1 h-70065 hcs 5/16"- 18 x 3" ss 2 2 h-71015 fw 5/16" x 3/4" sae ss 4 3 21-7600 side wheel (grey) 2 4 h-33371 5/16" id shaft collar 2 5 h-70711 hn 5/16"- 18 ss 2 6 h-71065 lw 5/16" ss 2 7 22-755g front squeegee blade 1 8 23-7170 squeegee band, front 1 9 h-00288 p...

  • Page 67

    4 1 3 7 6 frame, suspension & squeegee 2 5 8 page 63.

  • Page 68

    Item part number part description qty 1 h-70710 hn 1/4"- 20 ss 4 2 h-70861 nylok 5/16" - 18 ss 5 3 h-71063 lw 1/4" ss 4 4 h-74620 1/4-20 x 3/4" u-bolt 2 5 h-75661 fph 5/16"- 18 x 1" ss 5 6 n/a 32 inch squeegee assembly 1 7 n/a model 2023 frame assembly 1 8 n/a squeegee suspension assembly 1 frame, s...

  • Page 69: Frame & Scrub Deck

    4 frame & scrub deck 10 1 12 6 6 7 11 3 1 2 9 6 5 8 9 6 8 5 2 page 65 13.

  • Page 70: Frame & Scrub Deck

    Item part number part description qty 1 290-1247 fw bronze .50" id x 1.0" od x .062 2 2 390-7712 compression spring 2 3 h-63917 sleeve, .50 od x .375 id x 1.0 lg 1 4 h-70112 hcs 3/8"- 16 x 2-1/4" ss 1 5 h-70711 hn 5/16"- 18 ss 2 6 h-70861 nylok 5/16" - 18 ss 4 7 h-71015 fw 5/16" x 3/4" sae ss 1 8 h-...

  • Page 71: Control Panel, Handle Bar

    5 9 8 2 3 4 frame, batteries, tank, tank lid, control panel, handle bar 6 1 7 page 67.

  • Page 72: Control Panel, Handle Bar

    Item part number part description qty 1 190-1095 2 x 4 x 13-1/2" lg 1 2 190-2110 battery, 12 v, 140 ah, 230 rc 1 3 h-71016 fw 5/16" x 7/8" ss 1 4 h-73541 shcs 3/8"- 16 x 1 1/4" ss 1 5 n/a model 2023 tank lid assembly 1 6 n/a model 2023 frame assembly 1 7 n/a model 2023 handle bar assembly 1 8 n/a mo...