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- Operator, Parts, & Service Manual
FactoryCat 34 Operator, Parts, & Service Manual
Summary of 34
Page 1
Www.Factorycat.Com operator, parts, & service manual model 34 industrial sweeper r.P.S. Corporation phone: 1-800-634-4060 p.O. Box 368 fax: 1-866-632-6961 racine, wisconsin 53401 c a c t o r y a copyright r.P.S. Corporation 2002 edition 7, world rights reserved..
Page 2: Safety Warnings!
Safety warnings! 5. Do not use this machine as a step ladder or chair. The main power switch and set the parking brake. 4. Operate the safety switch manually only for repair and do not work on this machine while wearing a tie, scarf or other dangling neckwear. These can tangle in the rotating brooms...
Page 3: Page 2
Page 2 1. To go: pull on the clutch lever gently, to propel the machine forward. Pull harder to go faster short list of do's and don'ts 7. Battery needs water . Check battery water every two weeks. Fill half-way to ring with distilled water. Do not overfill. Do not let acid spill on battery or on ma...
Page 4: Page 3
Page 3 short list of do's and don'ts if adjusted too flat, your machine's side broom will shut itself off periodically to cool down the motor. You will sweep poorly and severely damage the side broom. 800-634-4060, and we will give you his name and phone number. No kidding. This is the world's best ...
Page 5: Identifying
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Side broom on/off switch. (not found on single switch machines.) battery andersen connector vaccuum bypass. Dust filter access plate. Hour meter (or optional battery condition meter). On-board electronic battery charger. Clutch & brake c...
Page 6: Page 5
The machine can only pick up dirt when it runs over it. It can not pick up dirt while sitting still. Some bulky articles are hard to pick up and require a lot of floor space in front of the article to give the main broom a chance to "grab" the item. Sweeping smart means avoiding dead ends. If you ha...
Page 7: Page 6
Page 6 1. 2. 3. 4. 5. (see steps 5 & 6 below) clutch and brake lever please carefully read warnings on page two of this manual. Refer to page 4 for location of controls. To make the machine move under its own power - without sweeping: -turn on main switch -make sure both brooms are off ground. -gent...
Page 8: Page 7
Page 7 7. 8. 6. Parking brake before charging. Open. To sweep a wet floor. If you are going to sweep a wet surface, you should do so with the air system shut off. Otherwise, the vaccuum fan will pull water into the filter, making it muddy and hard to clean. To shut off the air to the filter, open th...
Page 9: Page 8
Page 8 10. Battery safety warnings charging a battery produces explosive hydrogen gas. Leave the hood (lid) of the machine open while the battery is charging to avoid buildup of gas inside machine. Do not smoke or expose open flame or spark to area around battery during charging. Follow the instruct...
Page 10: Page 9
Page 9 keep the battery clean. Dirt on the battery transmits electricity and can cause quicker discharge. Keep the battery full of water. A low water level can ruin the battery very quickly. Water should always cover the plates inside the battery. (you see the tops of them when you remove the cap). ...
Page 11: Page 10
Page 10 connector. Shake the filter. Lever. Door (3 screws). Up the slot on the broom with the driver's slots. Push the broom all the way in. Forward when viewed from the top. Special note: always "park" the main broom when machine is not in use. If you leave the main broom on the floor for an exten...
Page 12: Page 11
Page 11 to adjust drive chain to adjust drive chain; loosen clutch wheel bolt and pull it's axle up or down. Side broom adjustment (top view of machine) machine maintenance to replace side broom: 1. Turn off machine and unplug battery. 2. Raise side broom off of ground with control lever. 3. Turn si...
Page 13: Page 12
Page 12 drive spindle 1. Adjust clutch first. 2. Test brake. 3. If brake does not hold, loosen the (4) bolts holding the brake shoe to the transmission body, and push shoe forward. 4. Re-tighten (4) bolts. 5. Retest. If you can not adjust succesfully, replace clutch donut. Clutch and brake adjustmen...
Page 14: Page 13
Page 13 1. Check that the hoods safety switch, (page 4, item 17), is firmly down. 2. Check battery voltage. (when voltage is too low, circuit breaker will cut out). 3. Check for loose circuit wiring. 4. Check for defective on/off switch. 5. Check for defective relay. 6. Check for defective circuit b...
Page 15: Page 14
Page 14 troubleshooting guide the engine compartment . Problem: brooms rotate, but machine does not sweep well. Problem: machine sweeps up debris fine, but blows dust. Problem: machine sweeps ok, dust control picks up dust, but blows it into and vaccuuming the filter. 1. Filter is dirty. With power ...
Page 16: Page 15
Page 15 spare parts book walk-behind sweepers spare parts are sold through authorized dealers. If you have forgotten your dealer's name, or you have moved the machine to a new location, please call us at: 1 (800) 634-4060, or fax us at: 1 (866) 901-3335 and we will re-establish a dealer contact for ...
Page 17: Page 16A
For machines after serial no. "by-2220" with side broom circuit breaker wiring schematics b r1 m1 m2 f1 f2 s1 s2 s3 h c g p = battery (12 volt) = main relay = main broom motor = side broom motor = side broom circuit breaker (6 amp) = main circuit breaker (80 amp) = safety switch = master switch = si...
Page 18: Page 16B
For machines after serial no. "ci-3200" with single electrical switch for main and side brooms wiring schematics b r1 m1 m2 f1 f2 s1 s2 h c g p l = battery (12 volt) = main relay = main broom motor = side broom motor = side broom circuit breaker (6 amp) = main circuit breaker (80 amp) = safety switc...
Page 19: Page 17
23 24 1 2 3 4 7 8 9 10 11 15 14 16 13 5 19 20 36 30 18 26 12 6 6 32 37 35 4 23 38 34 37 32 29 34 22 32 25 21 27 28 31 33 page 17 upper body assy 12 13 16 clutch lever assy p/n 4-134 5 6 24 complete handlebar assy p/n 4-121 17 handlebar mntg bkt assy p/n 4-122 13 19 20 26 30 36 19 20 26 30 36 19 20 2...
Page 20: Page 18
Item part no. Description comments qty 1 4-101 21-0101 serial no. Pl. (factory cat) serial no. Pl. (tomcat) 1 2 4-110 hood 1 3 4-111 main body 1 4 4-112 2" blk strip bumper 1 5 4-122a handlebar mtg bkt 4 6 4-122b black plastic clamp 8 7 4-124 hood latch 1 8 4-126a hood cable 1 9 4-128 battery tray 1...
Page 21: Page 19
26 27 23 39 36 1 13 19 21 14 9 10 42 15 40 35 18 42 29 17 32 11 12 20 37 41 8 3 16 28 38 33 37 7 30 6 2 33 5 page 19 air system 23 4 34 25 31 22 24 10 11 12 20 22 24 complete filter element p/n 4-500..
Page 22: Page 20
Item part no. Description comments qty 1 4-111 main body 1 2 4-125 motor supt bracket 1 3 4-201 12v,twin shaft motor 1 4 4-201b motor cradle 1 5 4-210 terminal clip 1 6 4-232 cir. Breaker - 12v/80a 1 7 4-233 12v solenoid 1 8 4-301 main drive pulley 1 9 4-501 filter hood 1 10 4-502 filter element 1 1...
Page 23: Page 21
50 50 38 38 47 48 53 1 2 4 5 14 15 18 9 6 7 31 38 29 33 51 13 43 35 38 30 25 50 53 24 38 47 10 50 12 17 41 16 50 53 27 22 47 40 36 48 19 32 48 39 20 page 21 lower body assy 38 28 23 47 55 21 47 26 38 36 15 36 47 3 53 49 34 42 6 36 47 11 45 53 8 37 54 44 36 52 46 complete floor seal kit p/n 4-550 com...
Page 24: Page 22
Item part no. Description comments qty 1 4-108 door mnt angle 1 2 4-111 main body 1 3 4-113 r. Inner side panel 1 4 4-114 skirt plate, rt 1 5 4-115 skirt plate rear 1 6 4-116 caster mtg bracket 1 7 4-117 front cross panel 1 8 4-118b hopper body 1 9 4-119 broom access hatch 1 10 4-120 rear inner pane...
Page 25: Page 23
Page 23 side broom assy 1 9 14 2 20 11 4 8 25 39 40 41 38 5 28 7 6 22 33 31 24 23 44 38 13 35 36 19 16 18 3 32 29 15 18 45 43 37 41 26 35 12 34 21 17 30 27 right lift arm assy p/n 4-455 16 17 3 15 18 drive tube assy p/n 4-445 20 4 6 5 38 4 8 39 28 7 25 10 42 side broom motor assy p/n 4-425 16 15 17 ...
Page 26: Page 24
Page 24 item part no. Description comments qty 1 4-111 main body 1 2 4-113 r. Inner side panel 1 3 4-220 side broom motor 1 4 4-376 broom lift lever 1 5 4-378 broom lift shaft 1 6 4-381 lift lever base, rt 1 7 4-385 lift lever collar 1 8 4-386 lift lever spring 1 9 4-402 side broom polypropylene 1 1...
Page 27: Page 25
Page 25 main broom assy 53 47 1 6 13 17 18 21 33 44 51 2 29 30 32 57 46 53 10 15 52 34 14 12 11 39 51 37 9 8 7 5 47 48 36 4 56 43 20 19 35 42 16 50 27 28 37 36 26 42 22 46 38 45 54 55 38 41 47 31 40 3 49 46 main broom lift arm assy, p/n 4-449 broom lat arm assy, p/n 4-415 lift supt assy p/n 4-423 id...
Page 28: Page 26
Page 26 item part no. Description comments qty 1 4-111 main body 1 2 4-113 r. Inner side panel 1 3 4-302 belt, 3v x 475 1 4 4-316 broom drive pulley 1 5 4-317 idler pulley 1 6 4-318 idler pulley 1 7 4-319 tension spring 1 8 4-360 reverse idler arm 1 9 4-366 bushing, idler arm 1 10 4-376 broom lift l...
Page 29: Page 27
Page 27 drive system 42 19 1 16 18 5 2 3 21 12 13 42 8 42 27 23 15 28 4 7 40 26 22 17 28 35 44 38 43 39 36 34 31 10 26 22 30 11 24 17 22 36 34 22 29 28 28 6 26 37 26 34 31 25 34 33 32 9 43 transmission assy p/n 4-375 20 rear tire, wide p/n 4-358 14 clutch donut p/n 4-332.
Page 30: Page 28
Page 28 item part no. Description comments qty 1 4-111 main body 1 2 4-113 r. Inner side panel 1 3 4-120 rear inner panel, lt 1 4 4-125 motor supt bracket 1 5 4-201 12v,twin shaft motor 1 6 4-201b motor cradle 1 7 4-210 terminal clip 1 8 4-301 main drive pulley 1 9 4-311 belt, 4l260 1 10 4-312 trans...
Page 31: Page 29
Page 29 power supply 1 3 4 12 16 41 17 18 27 31 9 30 38 37 8 30 10 29 38 14 33 35 15 33 36 28 2 28 31 31 41 34 32 39 42 33 5 6 7 5 6 7 complete battery buckle p/n 4-136 11 40 13.
Page 32: Page 30
Page 30 item part no. Description comments qty 1 4-111 main body 1 2 4-125 motor supt bracket 1 3 4-128 battery tray 1 4 4-128a battery tray liner 1 5 4-136a 1" hd black webbing 1 6 4-137 battery buckle 1 7 4-137a triglide 1 8 4-201 12v,twin shaft motor 1 9 4-201b motor cradle 1 10 4-210 terminal cl...
Page 33: Page 31
Page 31 call 1 (800) 634-4060 for assistance week of: sweeper maintenance records maintenance item daily park machine with brooms up shake filter with crank remove and empty hopper open hood plug in charger to 110v outlet clean machine with "pledge" and cloth check main broom for debris weekly check...
Page 34: Standard Warranty Policy
Standard warranty policy eighteen (18) months coverage 1. The brooms (main and side). 2. The neoprene floor and hopper seals. 3. The filter-cleaning crank's safety pin (which is a fail-safe device). 4. The side-broom fuse (on units so equipped). 5. The two rubber drive belts. Parts: replacement part...
Page 35
For machines after serial no. "by-2220" with side broom circuit breaker wiring schematics b r1 m1 m2 f1 f2 s1 s2 s3 h c g p = battery (12 volt) = main relay = main broom motor = side broom motor = side broom circuit breaker (6 amp) = main circuit breaker (80 amp) = safety switch = master switch = si...
Page 36
For machines after serial no. "ci-3200" with single electrical switch for main and side brooms wiring schematics b r1 m1 m2 f1 f2 s1 s2 h c g p l = battery (12 volt) = main relay = main broom motor = side broom motor = side broom circuit breaker (6 amp) = main circuit breaker (80 amp) = safety switc...